A kind of single-door crane falls beam construction method and construction equipment across interior oblique angles
Technical field
The present embodiments relate to geotechnological technical field of construction, and in particular to a kind of single-door crane is across interior oblique angles
Fall beam construction method and construction equipment.
Background technique
In fortune, in erecting beam construction, gantry crane, fortune beam gun carriage often will use as the process equipment for having bad luck precast beam,
Gantry crane bale handle is mostly used under normal circumstances, proceeds to above the fortune beam gun carriage parked orthogonal with track, precast beam is pacified
Be placed on fortune beam gun carriage front truck, rear car fortune beam bracket on.But often engineering design beam type is complicated and changeable, and length is different, is limited to
Large scale equipment leasing market can not accomplish the flexible and changeable and exhaustive of specification, so often will appear fortune beam gun carriage dress
Carry operation when profile total length be more than gantry crane across footpath the case where, therefore tradition fortune beam gun carriage it is orthogonal with track fall beam mode
It is not applicable.It temporarily chooses, replace large scale equipment for project under construction, it is time-consuming and laborious, and also leasing specification, higher grade
Large scale equipment also will cause cost waste, therefore it is common fortune beam gun carriage it is parallel with main beam of gantry crane fall beam construct
There are significant limitations for technology.
Summary of the invention
For this purpose, the embodiment of the present invention provides, a kind of single-door crane falls beam construction method across interior oblique angles and construction is set
Standby, the present invention is able to solve tradition fortune, and beam gun carriage is orthogonal with track falls the problem of beam mode is limited by the limitation of large scale equipment.
To achieve the goals above, the embodiment of the present invention provides the following technical solutions:
According to a first aspect of the embodiments of the present invention, a kind of single-door crane is provided and falls beam construction party across interior oblique angles
Method, the construction method using construction equipment carry out, the construction equipment include two-electron atom gantry crane, crane runway,
Rotary type suspender, fixing end suspender and fortune beam gun carriage, the two-electron atom gantry crane are moved along the crane runway, institute
Stating fortune beam gun carriage includes fortune beam gun carriage front truck and fortune beam gun carriage rear car, and the fortune beam gun carriage front truck and fortune beam gun carriage rear car interval are set
Profile total length is greater than the across footpath of hanging-gate style crane, the rotary type suspender and fixation when setting and transporting beam gun carriage loading operation
End suspender is suspended to the two sides of the two-electron atom gantry crane horizontal direction respectively, and the rotary type suspender can be in two-electron atom
It moves horizontally, move up and down and rotates under gantry crane control, the fixing end suspender can be in two-electron atom gantry crane control
It moves horizontally and moves up and down under system;The construction method includes the following steps:
A, fortune beam gun carriage front truck and fortune beam gun carriage rear car are delivered between crane runway, and adjust fortune beam gun carriage front truck
Length direction and the crane runway oblique, along the fortune beam gun carriage rear car and fortune beam described in crane runway extending direction
Gun carriage front truck is staggered;Operation gantry crane, rotary type suspender and fixing end suspender lift prefabricated U-shaped beam from beam making bench;
B, operation gantry crane moves along crane runway and fixing end suspender is made to be located at the fortune beam gun carriage rear car
Top controls the fixing end suspender and drops down onto one end of prefabricated U-shaped beam in fortune beam gun carriage rear car;
C, one end of operation fixing end suspender and the prefabricated U-shaped beam is detached from and rises fixing end suspender;
D, the movement of operation gantry crane makes the other end of rotary type suspender and prefabricated U-shaped beam be located at the fortune beam big gun
Above Chinese herbaceous peony vehicle, while rotates prefabricated U-shaped beam by rotary type suspender and playing one end of prefabricated U-shaped beam to the gate-type
Heavy-duty machine medial movement, the other end for controlling the rotary type suspender and the prefabricated U-shaped beam drop down on fortune beam gun carriage front truck;
E, the other end of operation rotary type suspender and the prefabricated U-shaped beam is detached from and rises rotary type suspender;
F, operation gantry crane sails out of He Yunliang gun carriage starting fortune beam.
Further, the two-electron atom gantry crane includes main beam of gantry crane, is connected to the gantry crane
Two gantry crane flexible legs below girder both ends and be located at can be along the gate-type on the main beam of gantry crane
Two trolleys of crane girder translation, one of them described trolley and the underlying rotary type suspender
It is connected and controls the rotary type suspender and moves horizontally, moves up and down and rotate, another described trolley and under being located at
The fixing end suspender of side, which is connected and controls fixing end suspender, to be moved horizontally and moves up and down.
Further, the crane runway includes rail and the track foundation that is set to below rail, described two doors
Formula crane flexible leg can be along the steel rail translation.
Further, people's row ladder is set on the gantry crane flexible leg.
Further, the fortune beam gun carriage front truck and fortune beam gun carriage rear car respectively include bodywork assembly, bogie assembly, system
Dynamic device, driving device and supporting adn fixing device composition, the brake apparatus and driving device are set to the bodywork assembly
In, the bogie assembly and supporting adn fixing device are set on the bodywork assembly.
Further, the bogie assembly is connected by axially vertically disposed pin shaft with bodywork assembly, and bottom is logical
It crosses between wearing plate and bodywork assembly and forms friction pair, top is provided with bearing diagonal or fixed frame.
Further, the rotary type suspender is 360 ° of rotary hangers.
Further, the fortune beam gun carriage is that rubber-tyred transports beam gun carriage, is provided on the fortune beam gun carriage front truck for holding
The front truck for carrying prefabricated U-shaped beam transports beam bracket, and the rear car fortune beam for carrying prefabricated U-shaped beam is provided in the fortune beam gun carriage rear car
Bracket.
According to a second aspect of the embodiments of the present invention, it a kind of single-door crane is provided falls beam construction across interior oblique angles and set
Standby, the construction equipment includes two-electron atom gantry crane, crane runway, rotary type suspender, fixing end suspender and Yun Liang
Gun carriage, the two-electron atom gantry crane are moved along the crane runway, the fortune beam gun carriage include fortune beam gun carriage front truck and
Profile is total when transporting beam gun carriage rear car, the fortune beam gun carriage front truck and the setting of fortune beam gun carriage rear car interval and fortune beam gun carriage loading operation
Length is greater than the across footpath of hanging-gate style crane, and the rotary type suspender and fixing end suspender are suspended to the two-electron atom door respectively
The two sides in formula crane horizontal direction, the rotary type suspender can two-electron atom gantry crane control under move horizontally, on
Lower movement and rotation, the fixing end suspender can be moved horizontally and be moved up and down under the control of two-electron atom gantry crane.
Further, the two-electron atom gantry crane includes main beam of gantry crane, is connected to the gantry crane
Two gantry crane flexible legs below girder both ends and be located at can be along the gate-type on the main beam of gantry crane
Two trolleys of crane girder translation, one of them described trolley and the underlying rotary type suspender
It is connected and controls the rotary type suspender and moves horizontally, moves up and down and rotate, another described trolley and under being located at
The fixing end suspender of side, which is connected and controls fixing end suspender, to be moved horizontally and moves up and down;
The crane runway includes rail and the track foundation that is set to below rail, and described two gantry cranes are soft
Property supporting leg can be along the steel rail translation;
People's row ladder is set on the gantry crane flexible leg;
The fortune beam gun carriage front truck and fortune beam gun carriage rear car respectively include bodywork assembly, bogie assembly, brake apparatus, drive
Dynamic device and supporting adn fixing device composition, the brake apparatus and driving device are set in the bodywork assembly, and described turn
It is set on the bodywork assembly to frame assembly and supporting adn fixing device;
The bogie assembly is connected by axially vertically disposed pin shaft with bodywork assembly, and bottom pass through wearing plate and
Friction pair is formed between bodywork assembly, top is provided with bearing diagonal or fixed frame;
The rotary type suspender is 360 ° of rotary hangers;
The fortune beam gun carriage is that rubber-tyred transports beam gun carriage, is provided on the fortune beam gun carriage front truck for carrying prefabricated U-shaped
The front truck of beam transports beam bracket, and the rear car fortune beam bracket for carrying prefabricated U-shaped beam is provided in the fortune beam gun carriage rear car.
The embodiment of the present invention has the advantages that
The present invention exquisitely rotates the beam body during transport using a rotary type suspender, to make to fall beam
Fortune beam gun carriage afterwards conveniently sails out of the region Luo Liang, improves operating efficiency, and device therefor is fortune, conventional machinery of setting a roof beam in place, market
Lease is convenient;Construction method is versatile, has a wide range of application, and process flow is simple, reduces fortune, in erecting beam construction operating process
Buying, requirement to large scale equipment.Have length more than the fortune beam gun carriage of gantry crane across footpath and fall beam condition across interior,
Improve the service efficiency of large scale equipment.The deficiency in tradition fortune beam construction method of installation is made up, fortune, erecting beam construction behaviour are reduced
Buying, requirement during work to large scale equipment (main including gantry crane and fortune beam gun carriage), while ensure that fortune
Beam installation safe mass.
Detailed description of the invention
It, below will be to embodiment party in order to illustrate more clearly of embodiments of the present invention or technical solution in the prior art
Formula or attached drawing needed to be used in the description of the prior art are briefly described.It should be evident that the accompanying drawings in the following description is only
It is merely exemplary, it for those of ordinary skill in the art, without creative efforts, can also basis
The attached drawing of offer, which is extended, obtains other implementation attached drawings.
Structure depicted in this specification, ratio, size etc., only to cooperate the revealed content of specification, for
Those skilled in the art understands and reads, and is not intended to limit the invention enforceable qualifications, therefore does not have technical
Essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the function of the invention that can be generated
Under effect and the purpose that can reach, should all still it fall in the range of disclosed technology contents can cover.
Fig. 1-2 is that (Fig. 1 is front view, Fig. 2 for the state diagram of construction equipment in the step a of 1 providing method of the embodiment of the present invention
For right side view);
Fig. 3-4 is that (Fig. 3 is front view, Fig. 4 for the state diagram of construction equipment in the step b of 1 providing method of the embodiment of the present invention
For right side view);
Fig. 5-6 is that (Fig. 5 is front view, Fig. 6 for the state diagram of construction equipment in the step c of 1 providing method of the embodiment of the present invention
For right side view);
Fig. 7-8 is that (Fig. 7 is front view, Fig. 8 for the state diagram of construction equipment in the step d of 1 providing method of the embodiment of the present invention
For left side view);
Fig. 9-10 be construction equipment in the step e of 1 providing method of the embodiment of the present invention state diagram (Fig. 9 is front view, figure
10 be left side view);
Figure 11-13 be construction equipment in the step f of 1 providing method of the embodiment of the present invention state diagram (Figure 11 is front view,
Figure 12 is right side view, and Figure 13 is top view);
Figure 14 is the flow diagram of 3 providing method of the embodiment of the present invention.
In figure:
1- transports beam gun carriage front truck 2- and transports beam gun carriage rear car 3- rotary type suspender 4- fixing end suspender 5- prefabricated U-shaped beam
6- trolley 7- main beam of gantry crane 8- front truck transports beam bracket 9- rear car and transports beam bracket 10- rail 11- track foundation
12- gantry crane flexible leg 13- people's row ladder
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily, it is clear that described embodiment is the present invention one
Section Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
Embodiment 1
The embodiment of the present invention provides a kind of single-door crane and falls beam construction method, the construction method across interior oblique angles
It is carried out using construction equipment, as shown in Figs. 1-2, the construction equipment includes two-electron atom gantry crane, crane runway, can revolve
Rotatable suspender 3, fixing end suspender 4 and fortune beam gun carriage, the two-electron atom gantry crane is moved along the crane runway, described
Transporting beam gun carriage includes fortune beam gun carriage front truck 1 and fortune beam gun carriage rear car 2, and the fortune beam gun carriage front truck 1 and fortune beam gun carriage rear car 2 are spaced
Profile total length is greater than the across footpath of hanging-gate style crane, 3 He of rotary type suspender when being arranged and transporting beam gun carriage loading operation
Fixing end suspender 4 is suspended to the two sides of the two-electron atom gantry crane horizontal direction respectively, and the rotary type suspender 3 can be
It moves horizontally, move up and down and rotates under the control of two-electron atom gantry crane, the fixing end suspender 4 can rise in two-electron atom gate-type
It moves horizontally and moves up and down under heavy-duty machine control;The construction method includes the following steps:
A, as shown in Figs. 1-2, fortune beam gun carriage front truck 1 and fortune beam gun carriage rear car 2 are delivered between crane runway, and adjusted
The length direction of whole fortune beam gun carriage front truck 1 and the crane runway oblique, along fortune beam big gun described in crane runway extending direction
Vehicle rear car 2 is staggered with the fortune beam gun carriage front truck 1;Gantry crane, rotary type suspender 3 and fixing end suspender 4 are operated from system
Beam pedestal lifts prefabricated U-shaped beam 5;
B, as shown in Figure 3-4, operation gantry crane moves along crane runway and makes fixing end suspender 4 positioned at described
2 top of beam gun carriage rear car is transported, the fixing end suspender 4 is controlled and drops down onto one end of prefabricated U-shaped beam 5 in fortune beam gun carriage rear car 2;
C, as seen in figs. 5-6, one end of operation fixing end suspender 4 and the prefabricated U-shaped beam 5, which is detached from and rises fixing end, hangs
Tool 4;
D, as Figure 7-8, the mobile other end for making rotary type suspender 3 and prefabricated U-shaped beam 5 of operation gantry crane
Prefabricated U-shaped beam 5 is set to rotate and make prefabricated U-shaped beam 5 above the fortune beam gun carriage front truck 1, while through rotary type suspender 3
One end to the gantry crane medial movement, control the other end of the rotary type suspender 3 and the prefabricated U-shaped beam 5
It drops down on fortune beam gun carriage front truck 1;
E, as shown in figs. 9-10, be detached from and rise can for the other end of operation rotary type suspender 3 and the prefabricated U-shaped beam 5
Rotary hanging tool 3;
F, as figs 11-13, operation gantry crane sails out of He Yunliang gun carriage starting fortune beam.
The present embodiment is suitable for total length when transporting equipment loading operation and is greater than gantry crane across footpath, and transporting equipment cannot be according to
Conventional sense is in gantry crane across being loaded work immediately below interior, girder.This hair embodiment utilizes a rotary type exquisitely
Suspender rotates the beam body during transport, so that the fortune beam gun carriage after making to fall beam conveniently sails out of the region Luo Liang, improves
Operating efficiency, device therefor are fortune, conventional machinery of setting a roof beam in place, and market lease is convenient;Construction method is versatile, application range
Extensively, process flow is simple, reduces fortune, the buying in erecting beam construction operating process to large scale equipment, requirement, meets operation
Simply, Applied economy and the easily controllable principle of construction technology safe mass.
Embodiment 2
On the basis of embodiment 1, as shown in Figs. 1-2, the two-electron atom gantry crane includes main beam of gantry crane
7, two gantry crane flexible legs 12 being connected to below 7 both ends of main beam of gantry crane and it is located at the gate-type and rises
Two trolleys 6 that can be translated along the main beam of gantry crane 7 on heavy-duty machine girder 7, one of them described trolley 6
It is connected with the underlying rotary type suspender 3 and controls the rotary type suspender 3 and moves horizontally, moves up and down and revolve
Turn, another described trolley 6 is connected with the underlying fixing end suspender 4 and controls the horizontal shifting of fixing end suspender 4
It moves and moves up and down.The crane runway includes rail 10 and the track foundation 11 for being set to the lower section of rail 10, described two
Gantry crane flexible leg 12 can be translated along the rail 10.People's row ladder is set on the gantry crane flexible leg 12
13.The rotary type suspender 3 is 360 ° of rotary hangers, and the speed of rotation is slowly controllable, rotary type suspender end and fortune beam gun carriage
The fortune beam bracket of rear car moves ahead and synchronous rotary with gantry crane, until beam body is consistent with fortune beam gun carriage direction.It is small that lifting is set
Vehicle can drive rotary type suspender and fixing end suspender to carry out the operation such as moving, rotate by wirerope, have and singly sling weight in advance
The ability of beam processed, trolley be it is well-known to those skilled in the art, repeat no more.Gantry crane passes through gantry crane
Flexible leg is moved along rail, and gantry crane flexible leg can be V-shaped, to improve the mobile stabilization of gantry crane
Property.
Embodiment 3
On the basis of embodiment 1, as shown in Figs. 1-2, the fortune beam gun carriage front truck 1 and fortune beam gun carriage rear car 2 are respectively wrapped
Include bodywork assembly, bogie assembly, brake apparatus, driving device and supporting adn fixing device composition, the brake apparatus and drive
Dynamic device is set in the bodywork assembly, and the bogie assembly and supporting adn fixing device are set on the bodywork assembly.
The bogie assembly is connected by axially vertically disposed pin shaft with bodywork assembly, and bottom passes through wearing plate and bodywork assembly
Between form that friction is secondary, and top is provided with bearing diagonal or fixed frame, when transporting the turning of beam gun carriage, bogie assembly can be with vehicle body shape
At relative rotation.The fortune beam gun carriage is that rubber-tyred transports beam gun carriage, is provided on the fortune beam gun carriage front truck 1 prefabricated for carrying
The front truck of U-shaped beam 5 transports beam bracket 8, and the rear car fortune corbel for carrying prefabricated U-shaped beam 5 is provided in the fortune beam gun carriage rear car 2
Frame 9.The fortune beam gun carriage that above structure is arranged, which can cooperate the rotation of gantry crane realization beam body and facilitate, transports out of beam body.
Embodiment 4
The detailed process of the method for the present invention is provided below, flow chart is as shown in figure 14.
One, process
1, one suspender of gantry crane is changed to rotary type suspender.
2, beam gun carriage pose adjustment is transported
1) fortune beam gun carriage specifies the installation region Yun Liang close to precasting yard, and smooth compacting is answered in place.Pay special attention to gate-type lifting
The unimpeded of the access way for guaranteeing fortune beam gun carriage is had in the position of machine.
2) angles and positions of beam gun carriage front truck, rear car are transported in adjustment, guarantee vehicle body and track oblique, drive into specified fortune Liang An
Region is filled, is parked in gantry crane across interior.
3) the fortune beam bracket for transporting beam gun carriage rear car is adjusted to be adjusted to and vehicle body with parallel track direction, front truck fortune beam bracket
Vertical direction.
3, gantry crane bale handle moves forward
1) vehicle and irrelevant personnel for evacuating bale handle area complete the inspection of Operational Zone track, cleaning sundries.Preparation is in place
Afterwards, each care provider has drawn warning line, staff under evacuation machine.It checks each position situation of equipment, is opened after having service condition
Beginning operation.
2) from beam making bench bale handle: gantry crane mule carriage in place, to good sunpender, falls suspender, tying up bar fills nut.It hangs
Bar contraposition will just, conducive to penetrating, and beam body is shaken when also can avoid demoulding.Will uniformly with beam body gap when nut is installed, sunpender dew
Screw thread is consistent out, adjusts 4 groups of sunpender uniform stresseds.
3) fine motion divides end gradually lifting trolley suspension centre, until beam body stops when being detached from 3cm with die body, checks whether braking is clever
It is quick, reliable, while it is connectionless to check that beam body and die body have, and starts raising after verifying demoulding completely.Gradually accelerate, promotion exceeds fortune
Line direction area barrier 0.5m or more.
4) bale handle in place before, pre-decelerating, low speed contraposition avoids beam body large-amplitude sloshing, and confirmation beam body is stable, position is quasi-
After really, it can command and fall beam.Pre-decelerating before falling beam in place, low speed is close and aligns.
4, gantry crane fixed spreader end falls beam
1) Luo Liangqian puts hardwood or rubber support pad well in advance between beam body and car body bracket, and position is accurate, protects beam
Piece and anti-sliding stop.
2) precast beam promotion is transported to the specified installation region Yun Liang and stops, and slowly declines beam body to the fortune for transporting beam gun carriage rear car
On beam bracket, each fulcrum wants accurate contraposition.Using the support of dedicated steel construction fixed frame or binding wirerope being fixed on car body
And beam body is connect tightening with fortune beam gun carriage by chain block, to ensure that precast beam and beam car have balance, stable reinforcing.
3) the upright bar screw for dismantling hanging beam special implement, slowly promotes hanging beam utensil, is detached from beam body and gantry crane.Sunpender
After nut disassembly, after confirmation is without card resistance when hooking up, raising suspender to safe bridge height.
5, gantry crane continues Forward, rotary type suspender end falls beam
1) gantry crane continues bale handle Forward, and the fortune beam bracket for transporting beam gun carriage rear car in the process is synchronous with Rotatable sling
Rotation, trolley, which synchronizes, to come closer, until stopping advancing when beam body is consistent with fortune beam gun carriage direction.
2) slowly in decline beam body to the fortune beam bracket of fortune beam gun carriage front truck, each fulcrum wants accurate contraposition.Using being fixed on
Beam body is connect tightening with fortune beam gun carriage by the support of dedicated steel construction fixed frame or binding wirerope and chain block on car body, with
Ensure that precast beam and beam car have balance, stable reinforcing.
3) the upright bar screw for dismantling hanging beam special implement, slowly promotes hanging beam utensil, is detached from beam body and gantry crane.Sunpender
After nut disassembly, after confirmation is without card resistance when hooking up, raising suspender to safe bridge height.
6, dress beam is completed, and gantry crane sails out of the installation region Yun Liang, fortune beam gun carriage starting fortune beam.
Two, equipment requirement
Gantry crane: Ying Peibei two-electron atom (trolley), and have the ability for singly slinging weight precast beam.
Fortune beam gun carriage: it is divided into front truck and rear car.Respectively by bodywork assembly, bogie assembly, brake apparatus, driving device,
Support and fix device (fixed frame or diagonal brace) composition.
Rotary type suspender: one suspender of gantry crane is changed to rotary type suspender, has 360 degree of rotations after transformation
Rotating function, the speed of rotation are slowly controllable.
Three, points for attention
1) gantry crane workplace away from
It at work, should there are certain space rulers between gantry crane external dimensions and precast beam and fortune beam gun carriage
It is very little, in favor of handling operation.When general fortune beam gun carriage loads and unloads in span, the spacing for having 0.7m or more with door leg should be kept, is hung
Has the spacing that the Ying Yuyun beam gun carriage when not working has 0.5m or more.
2) bale handle Forward should be slow, synchronous
It transports the fortune beam bracket of beam gun carriage rear car and precast beam is carried out after fixing, gantry crane should slowly move forward, and should ensure that
The slow rotation synchronous with the fortune beam bracket of rear car of rotary type suspender, trolley, which synchronizes, to come closer, and operational process is not obstructed,
It avoids precast beam that internal force occurs to destroy.
3) routine inspection before large scale equipment operation
Precast beam is before the operations such as lifting, entrucking, it is necessary to first check the equipment used, and if it is in shape, it is not inconsistent
Closing job requirements should be overhauled in time.As gantry crane is every lifted a hole beam piece after should conscientiously check wirerope, suspender
The key positions such as sunpender, hoist engine and braked wheel brake;Tire type beam conveying vehicle is before use, should conscientiously check tire pressure, draw
Hold up cistern water level, the flexibility of steering wheel rotation, sensitivity, the integrality of direction adjustment device of brake apparatus etc..
The above embodiment make single-door crane of the present invention across interior oblique angles fall beam construction technology have it is versatile,
Have a wide range of application, the advantages that process flow is simple.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.