Background technology:
The atomic arrangement of material the inside is the crystal that is called in good order; The atomic arrangement of material is that being called of confusion is noncrystal.Generally, metal and alloy are when liquid is frozen into solid, and atom is always arranged from the confusion of liquid and is transformed into neat arrangement, promptly becomes crystal.But, if the setting rate of metal or alloy is very fast,, freezed in atom just having little time proper alignment, final atomic arrangement mode is similar to liquid, is chaotic, Here it is non-crystaline amorphous metal.Amorphous alloy material is the front line science technology of present international new material scientific research and application, has only minority developed countries such as the U.S., Japan to grasp the key technology that amorphous is produced at present.And in the manufacturing process of amorphous strip, the adjustment of nozzle angle has become the key factor that influences strip quality in amorphous system band process.But the adjustment of at present domestic nozzle angle is main by the eye-observation adjustment; (after the steel ladle installation; Because of there being alignment error; So about existing between the nozzle of steel ladle below and the copper roller, the angular deviation of fore-and-aft direction, the error as if there being angle direction has then directly influenced quality of strip.So), the quality of preparation amorphous band depends on operating personnel's qualification fully, this has just influenced the production efficiency of amorphous thin ribbon and the stability of strip quality greatly.In view of above-mentioned technical problem, press for and occur a kind of simple in structurely, easy to use, can effectively adjust the angle of steel ladle top nozzle, a kind of amorphous inkle loom nozzle angle aligning device with the stability of strip quality of enhancing productivity.
Summary of the invention:
The purpose of the utility model is to overcome the shortcoming that exists in the prior art; Provide a kind of simple in structure; Easy to use, can effectively adjust the angle of steel ladle top nozzle, a kind of amorphous inkle loom nozzle angle aligning device with the stability of strip quality of enhancing productivity.
To achieve these goals, the utility model provides a kind of amorphous pocket builder nozzle angle aligning device, comprises copper roller, steel ladle and bracing frame; Wherein, Further comprise angular adjustment apparatus and detect feedback device, said angular adjustment apparatus comprises two rectilinear motion unit and two unit that move both vertically, and said steel ladle both sides are fixedly connected with connecting rod; Said connecting rod is provided with said rectilinear motion unit, and the following square bolt of said two rectilinear motion unit is connected with connecting plate; Said connecting rod is positioned at the top of support frame as described above, and the both sides of support frame as described above are set with the said unit that moves both vertically.
Be connected with fixed rotating shaft on the connecting plate of said steel ladle one side; Be connected with movable rotation-shaft on the connecting plate of opposite side; Said fixed rotating shaft and said movable rotation-shaft are positioned at the support frame as described above top; Said rectilinear motion unit can drive the rectilinear motion that said steel ladle is done fore-and-aft direction, and the said unit that moves both vertically can drive the rectilinear motion that support frame as described above is done vertical direction, and said steel ladle is positioned at the top of said copper roller.
The downside of said steel ladle is provided with nozzle, and said nozzle is provided with the spray seam, and the below of said steel ladle is provided with said copper roller; Said copper roller is provided with said detection feedback device; Said detection feedback device center is provided with camera, and said camera top is provided with the quartz glass lid, and the both sides of said camera are provided with quartz glass bar; Be socketed with spring on the said quartz glass bar, be fastened and connected between said quartz glass lid and the said detection feedback device.
The below of said quartz glass bar is provided with microswitch; Said microswitch is provided with sender unit; Be electrically connected between said sender unit and the said microswitch; The said unit that moves both vertically is provided with signal receiving device, wireless connections between said sender unit and the said signal receiving device, and two said microswitch belows are provided with the adjustment parallels.
The both sides of said detection feedback device bottom further are provided with regulates bolt and support spring, and said adjusting bolt and support spring are used for said detection feedback device is locked in said copper roller.
Said quartz glass covers further to be provided with and aligns the sign line, and said aligning indicates line and cover one-body molded during fabrication with said quartz glass.
Said rectilinear motion unit is that driven by servomotor or servo-cylinder drive.
The said unit that moves both vertically is step motor drive or driven by servomotor.
Said microswitch can be displacement transducer.
Said quartz glass bar can be generating laser.
Said quartz glass bar, said microswitch is axle center and axial symmetry with the center of said camera.
Two said quartz glass bars, two said microswitches and two said vertical lift unit wireless remote control controls one to one.
Said camera is connected with computer, and said camera is used for observing and aligns whether parallel with the spray seam indicate line or overlap.
Two said microswitch belows are provided with the adjustment parallels.
The advantage of the utility model is, and is simple in structure, easy to use, can effectively adjust the angle of steel ladle top nozzle, the stability with strip quality of enhancing productivity.Specific as follows:
The utility model comprises angular adjustment apparatus and detects feedback device; In angular adjustment apparatus; The both sides of the utility model steel ladle are provided with the rectilinear motion unit; Below, one side rectilinear motion unit connects fixed rotating shaft through connecting plate; Below, the rectilinear motion unit of opposite side connects movable rotation-shaft through connecting plate, and the rectilinear motion unit can drive steel ladle and do the rectilinear motion of fore-and-aft direction (two rectilinear motion unit, the unit that moves both vertically not only can monolaterally move but also can same moved further); Steel ladle is positioned on the bracing frame, and the both sides of bracing frame are provided with the vertical lift unit, and the unit that moves both vertically can drive the rectilinear motion that bracing frame is done vertical direction.In detecting feedback device, the camera top is provided with the quartz glass lid, and quartz glass covers to be provided with and aligns the sign line, (have only when the seam of the spray on the nozzle on the steel ladle indicate the line coincidence or when parallel, show that promptly the angle of nozzle is aligned with aligning).The both sides of camera are provided with quartz glass bar; Quartz glass bar is through contacting to confirm aligning of vertical direction with nozzle; When quartz glass bar contacts with nozzle; Quartz glass bar drives microswitch, and the sender unit of microswitch transmits to the vertical lift unit corresponding with it (the corresponding left vertical lifting unit of left side microswitch, vertical lift unit, the corresponding right side of right side microswitch); Be used to control the movement in vertical direction of the unit of corresponding vertical lift with it, align in vertical direction so that the sign line is stitched and aligns in spray.The rectilinear motion unit is 5 microns with the trimming precision of the unit that moves both vertically.This amorphous pocket builder nozzle angle aligning device effectively avoids in the past leaning on the macroscopic mode that aligns of experienced operator, and the utility model precision is high, and is easy to use, simple in structure, the stability with strip quality of can effectively enhancing productivity.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is described.
As shown in Figure 1, Fig. 1 is the structural representation of the utility model.The utility model comprises copper roller, steel ladle 8 and bracing frame 3; Wherein, Further comprise angular adjustment apparatus and detect feedback device, angular adjustment apparatus comprises two rectilinear motion unit 1 and two unit 2 that move both vertically, and steel ladle 8 both sides are fixedly connected with connecting rod 5; The following square bolt that connecting rod 5 is provided with 1, two rectilinear motion unit 1, rectilinear motion unit is connected with connecting plate 6; Connecting rod 5 is positioned at the top of bracing frame 3, and the both sides of bracing frame 3 are set with the unit 2 that moves both vertically.Be connected with fixed rotating shaft 4 on the connecting plate 6 of steel ladle 8 one sides; Be connected with movable rotation-shaft 7 on the connecting plate 6 of opposite side; Fixed rotating shaft 4 is positioned at bracing frame 3 tops with movable rotation-shaft 7; Rectilinear motion unit 1 can drive the rectilinear motion that steel ladle 8 is done fore-and-aft direction, and the unit 2 that moves both vertically can drive the rectilinear motion that bracing frame 3 is done vertical direction, and steel ladle 8 is positioned at the top of copper roller.The downside of steel ladle 8 is provided with nozzle 9, and nozzle 9 is provided with the spray seam, and the below of steel ladle is provided with the copper roller; The copper roller is provided with the detection feedback device; Detect the feedback device center and be provided with camera 16, camera 16 tops are provided with quartz glass lid 15, and the both sides of camera 16 are provided with quartz glass bar 10; Be socketed with spring 11 on the quartz glass bar 10, be fastened and connected between quartz glass lid 10 and the detection feedback device.The below of quartz glass bar 10 is provided with microswitch 12; Microswitch 12 is provided with sender unit; Be electrically connected between sender unit and the microswitch 12; The unit 2 that moves both vertically is provided with signal receiving device, wireless connections between sender unit and the signal receiving device, and two microswitch 12 belows are provided with the adjustment parallels.The both sides of detecting the feedback device bottom further are provided with regulates bolt 13 and support spring 14, regulates bolt 13 and is used for the detection feedback device is locked in the copper roller with support spring 14.Further be provided with on the quartz glass lid 15 and align the sign line, align and indicate line and quartz glass and cover 15 one-body molded during fabrication.Rectilinear motion unit 1 is that driven by servomotor or servo-cylinder drive.Move both vertically unit 2 is step motor drive or driven by servomotor.Microswitch 12 can be displacement transducer.Quartz glass bar 10 can be generating laser.Quartz glass bar 10, microswitch 12 is axle center and axial symmetry with the center of camera 16.10, two microswitches 12 of two quartz glass bars and two vertical lift unit 2 wireless remote control controls one to one.Camera 16 is connected with computer, and camera 16 is used for observing and aligns whether parallel with the spray seam indicate line or overlap.
The utility model comprises angular adjustment apparatus and detects feedback device; Wherein angle-adjusting mechanism is that steel ladle is installed on two rectilinear motion unit, and the rectilinear motion unit leans on driven by servomotor, and two rectilinear motion unit can monolaterally move again can same moved further.Wherein, The rectilinear motion unit of one side is connected with fixed rotating shaft through connecting plate; The rectilinear motion unit of opposite side is connected with movable rotation-shaft through connecting plate; Complete equipment is installed on the bracing frame, and the vertical lift unit drives bracing frame through driven by servomotor and moves up and down (can monolaterally move again can same moved further).Detecting feedback device mainly is that two quartz glass bars are pressed on two microswitches; Two quartz glass bars lean on two springs to support; Two microswitches lean on two adjustment parallels to support, and in the centre of detecting feedback device camera have been installed, and camera is connected with computer; Camera top has been installed one and is carved with and aligns the quartz glass lid that indicates line, and requiring to detect aligning of guaranteeing when feedback device is installed that quartz glass covers, to indicate line parallel with the bus on the copper roller.When after the steel ladle installation steel ladle dolly moved to detect feedback device directly over; So because of exist between alignment error nozzle and the copper roller exist about, the angular deviation of fore-and-aft direction; If there is the error of angle direction; Operating personnel can observe aligning that spray seam and quartz glass on the nozzle cover from computer display screen and indicate line not on same straight line; Operating personnel can through adjust two rectilinear motion unit respectively or synchronous moving forward and backward, the spray seam that makes nozzle and quartz glass cover aligns and indicates line and overlaps, this moment, the front and rear angles position adjustment of nozzle finished.Can accomplish the deviation of lower angle on the nozzle through the vertical lift unit on control bracing frame both sides and adjust, for example, low like nozzle left side height the right; The vertical lift unit that can control the right side moves down, and nozzle bumps against the quartz glass bar on right side when moving to certain position, and the microswitch that the right side quartz glass bar drives the right side sends signal; Signal is received by the vertical lift unit on right side, and the vertical lift unit on right side stops action, at this moment; Operate on two vertical lift units synchronization and move; Make the microswitch on right side stop to send signal, two the vertical lift unit that descend synchronously then are if two microswitches send signal simultaneously and then adjust completion.If can not send signal simultaneously then finely tunes until two microswitches and sends signal simultaneously.
This amorphous pocket builder nozzle angle aligning device effectively avoids in the past leaning on the macroscopic mode that aligns of experienced operator, and the utility model precision is high, and is easy to use, simple in structure, the stability with strip quality of can effectively enhancing productivity.