CN202066052U - Automatic production line of lighter - Google Patents
Automatic production line of lighter Download PDFInfo
- Publication number
- CN202066052U CN202066052U CN2011200466287U CN201120046628U CN202066052U CN 202066052 U CN202066052 U CN 202066052U CN 2011200466287 U CN2011200466287 U CN 2011200466287U CN 201120046628 U CN201120046628 U CN 201120046628U CN 202066052 U CN202066052 U CN 202066052U
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- CN
- China
- Prior art keywords
- station
- lighter
- outer head
- automatic assembly
- transmission line
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- Expired - Lifetime
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Abstract
The utility model discloses an automatic production line of a lighter, which comprises a frame and a control device. The frame is provided with a transmission line. One end of the transmission line is provided with a main feeding mechanism which is used for automatically feeding in circulation operation. Furthermore the following stations are respectively provided along the transmission line: a housing conveying station, an automatic flame testing station, an artificial flame testing station, an external lighter head station for mounting finished product, and a final fire extinguishing station which is used for adjusting the flame of the finished lighter to a unified height and screening rejected products. According to the automatic production line of a lighter, automatic assembling and flame testing are adopted thereby greatly improving production efficiency and obtaining more stable product quality.
Description
Technical field
The utility model relates to a kind of lighter production line, particularly a kind of common lighter automatic assembly line.
Background technology
Lighter is daily a kind of firing tools, especially smoking personage's the essential items that generally use of people.Traditional common lighter production line, automaticity is poor, and unstable product quality, machining accuracy are not high; And, the general in process of production manually examination fire that adopts, production efficiency is extremely low.
The utility model content
The purpose of this utility model provides a kind of lighter automatic assembly line, adopts automation assembling and examination fire, has improved production efficiency greatly, and product quality is more stable.
The technical solution of the utility model is: a kind of lighter automatic assembly line, comprise frame and control device, described frame is provided with transmission line, one end of this transmission line is provided with the main feed mechanism that is used for the periodic duty self-feeding, along described transmission line also be respectively equipped with the casing feed station, automatically try the firer position, manually try the directed assembling in firer position, outer head station, be used for the press head station of finished product assembling and be used for the final row firer position that the flare with the finished product lighter is adjusted to unified height and screens substandard products.
The utility model can be done following improvement, the directed assembling of described outer head station is provided with and outer head can be put on the casing and the manipulator of position, school, and the both sides of the directed assembling of outer head station are respectively equipped with the outer head of orientable arrangement and are placed on outer head vibrating disk on the lighter casing.
The utility model can also be done following improvement, is provided with material returned station between described press head station and the final row firer position, and described material returned station place is provided with material returned table top.
Control device described in the utility model comprises PLC control system and the pneumatic mechanism that is used to realize each station action that links to each other with this PLC control system respectively, is used for the photosensitive system and the stepper motor of examination fire automatically.
Described pneumatic mechanism comprises the pneumatic element that several are used to realize each station action, is equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.
The beneficial effects of the utility model are:
(1) whole production line of the present utility model is controlled by the PLC control system, self-compiling program reaches the control purpose, is equipped with inductor on each cylinder, allows PLC judge whether each cylinder operation puts in place, realize the closed-loop control process, make that production line work is safer, action is more stable.
(2) automatic assembly line of the present utility model adopts man-machine interface (touch-screen) to come complete monitoring Production Line flow process, monitor each operating point, machine can directly jump back out to the fault picture once being out of order, and the staff can keep in repair fault rapidly, to the maintenance of machine with safeguard more convenient; Processing parameter all can be by man-machine interface input control, can the fast reaction adjustment along with the change of production technology easily, and do not need the expert engineer to carry out the debugging of program inside and revise parameter.
(3) automation of this production line examination fire adopts light sensitivity principles and stepper motor in conjunction with control, photosensitive system is judged the instant height of flare respectively, feed back to the PLC control system, thereby can allow PLC signal to stepper motor, control PLC sends out high impulse to stepper motor when making flare big, motor is rotated at a high speed, reach when transferring fire and save time; When flare stops near stepper motor after requiring flare, try the firer position automatically and withdraw from automatically, for periodic duty is next time prepared.If fail to reach the real flare that requires, the also compulsory withdrawal of certain hour of working to and being provided with, for example: product parts assembling is not in place, put accessory or the like reason less causes and can't also can withdraw from during the good debug flare, prepare for work next time, do not waste machine ordinary production cycle time, enhance productivity.
(4) production line of the present utility model has been installed manipulator, and the outer head of lighter is placed on the lighter shell, utilizes the direction of the outer head of vibrating disk adjustment and delivers to the position that manipulator grasps, and waits for manipulator extracting work; All installed near switch on the outer head gathering sill, whether the outer head of omnidistance detection puts in place, does not reach and disorderly grabs, and not empty phenomenon of grabbing reduces the generation of invalid production and waste product, enhances productivity simultaneously.
(5) production line automatically calibrating of the present utility model is put askew outer head, corrects positive pressure testing head in back and breaking the bridge plate, finally reaches the purpose that whole lighter is finished assembling.Main advantage can also be positioned over lighter to the fire ring of accent fire and transfer the fire position middle, also can debug flare the height of uniform requirement during the final finished check more convenient, more neatly, makes end product quality better.
(6) each operation of automatic assembly line of the present utility model all works asynchronously, mutual irrelevant disturbing, whole process is controlled automatically by the PLC controller, each station all is equipped with detection induction original paper and cooperates the PLC controller to control each action, precision is higher when making the whole production line operation, the more stability and safety of working, the product quality of production is high-quality more.
Description of drawings
Fig. 1 is one of the local schematic top plan view of the lighter automatic assembly line of the utility model embodiment;
Fig. 2 be the utility model embodiment the lighter automatic assembly line local schematic top plan view two.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
The specific embodiment of the present utility model as shown in Figure 1 and Figure 2, a kind of lighter automatic assembly line, comprise frame 2 and control device, frame 2 is provided with transmission line, one end of this transmission line is provided with the main feed mechanism 12 that is used for the periodic duty self-feeding, along transmission line also be respectively equipped with casing feed station 13, automatically try firer position 11, manually try the directed assembling in firer position, outer head station 6, be used for the press head station 4 of finished product assembling and be used for the final row firer position that the flare with the finished product lighter is adjusted to unified height and screens substandard products.This production line is made up of latter half shown in Figure 1 and first half shown in Figure 2.
In the present embodiment, the directed assembling of outer head station 6 is provided with and outer head can be put on the casing and the manipulator of position, school, and the both sides of the directed assembling of outer head station 6 are respectively equipped with the outer head of orientable arrangement and are placed on outer head vibrating disk 5,7 on the lighter casing.Be provided with the material returned station 3 that the lighter that is used for finishing production shifts out production line between press head station 4 and the final row firer position, material returned station 3 places are provided with and are used to the material returned table top 14 packing the lighter finished product and select substandard products.Control device comprises PLC control system and the pneumatic mechanism that is used to realize each station action that links to each other with this PLC control system respectively, is used for the photosensitive system and the stepper motor of examination fire automatically.Pneumatic mechanism comprises the pneumatic element that several are used to realize each station action, is equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.
In the present embodiment, all installed near switch on the outer head gathering sill, whether the outer head of omnidistance detection puts in place, does not reach and disorderly grabs not empty purpose of grabbing.Artificial examination firer position comprises artificial five 9,10 and one artificial ten examinations in the examination firer position firer positions 8 of two of ordering successively.Place, final row firer position is provided with the fiery device 1,15 of final row of positioned opposite.
Operation principle of the present utility model is as follows:
Lighter casing to be processed (semi-finished product) is put into special fixture and be delivered to the cylinder place of main feed mechanism 12 by the conveyer belt of casing feed station 13 by the employee, by cylinder the anchor clamps of putting the semi-finished product lighter well are pushed to the manufacturing procedure position by work tempo, each station is all worked simultaneously in work tempo: 11 places, firer position try fire automatically in automatic examination, if any waste product semi-finished product casing, then manually select by 9,10 and artificial ten examinations, 8 places, firer position, artificial five examination firer positions, artificial ten examination firer positions 8 substantially need not, because of semi-finished product casing quality basic controlling good; Outer head vibrating disk 5,7 is the outer head of dispensing lighter semi-finished product automatically, and utilizes manipulator to put into the semi-finished product casing automatically by the directed assembling of outer head station 6; Finish automatic assembling finished product at press head station 4 then, the lighter finished product withdraws from automatically at material returned station 3, is listed and indexed by the fiery device 1,15 of final row at last, defective lighter finished product is picked out entirely examined.
The above embodiments only are preferred embodiment of the present utility model, can not limit interest field of the present utility model with this, and therefore, the equivalent variations according to the utility model claim is done still belongs to the scope that the utility model is contained.
Claims (5)
1. lighter automatic assembly line, it is characterized in that comprising frame (2) and control device, described frame (2) is provided with transmission line, one end of this transmission line is provided with the main feed mechanism (12) that is used for the periodic duty self-feeding, along described transmission line also be respectively equipped with casing feed station (13), automatically try firer position (11), manually try the directed assembling in firer position, outer head station (6), be used for the press head station (4) of finished product assembling and be used for the final row firer position that the flare with the finished product lighter is adjusted to unified height and screens substandard products.
2. lighter automatic assembly line according to claim 1, it is characterized in that described outer head directed assembling station (6) is provided with can be put into outer head on the casing and the manipulator of position, school, and the both sides of outer head directed assembling station (6) are respectively equipped with the outer head of orientable arrangement and are placed on outer head vibrating disk (5,7) on the lighter casing.
3. lighter automatic assembly line according to claim 2 is characterized in that being provided with material returned station (3) between described press head station (4) and the final row firer position, and described material returned station (3) locates to be provided with material returned table top (14).
4. according to any described lighter automatic assembly line in the claim 1 to 3, it is characterized in that described system device comprises PLC control system and the pneumatic mechanism that is used to realize each station action that links to each other with this PLC control system respectively, is used for the photosensitive system and the stepper motor of examination fire automatically.
5. lighter automatic assembly line according to claim 4, it is characterized in that described pneumatic mechanism comprises the pneumatic element that several are used to realize each station action, be equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200466287U CN202066052U (en) | 2011-02-21 | 2011-02-21 | Automatic production line of lighter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200466287U CN202066052U (en) | 2011-02-21 | 2011-02-21 | Automatic production line of lighter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202066052U true CN202066052U (en) | 2011-12-07 |
Family
ID=45059913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200466287U Expired - Lifetime CN202066052U (en) | 2011-02-21 | 2011-02-21 | Automatic production line of lighter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202066052U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102168860A (en) * | 2011-02-21 | 2011-08-31 | 刘健萍 | Automatic production line for common lighter |
| CN113020968A (en) * | 2021-02-22 | 2021-06-25 | 佛山市顺德区志旺机械设备有限公司 | Automatic assembly equipment for manufacturing integral lighter core |
-
2011
- 2011-02-21 CN CN2011200466287U patent/CN202066052U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102168860A (en) * | 2011-02-21 | 2011-08-31 | 刘健萍 | Automatic production line for common lighter |
| CN102168860B (en) * | 2011-02-21 | 2012-12-26 | 刘健萍 | Automatic production line for common lighter |
| CN113020968A (en) * | 2021-02-22 | 2021-06-25 | 佛山市顺德区志旺机械设备有限公司 | Automatic assembly equipment for manufacturing integral lighter core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111207 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |