CN208568336U - Automatic sampling machine people, the bar automatic sampling equipment comprising it - Google Patents
Automatic sampling machine people, the bar automatic sampling equipment comprising it Download PDFInfo
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- CN208568336U CN208568336U CN201821018485.7U CN201821018485U CN208568336U CN 208568336 U CN208568336 U CN 208568336U CN 201821018485 U CN201821018485 U CN 201821018485U CN 208568336 U CN208568336 U CN 208568336U
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Abstract
The utility model discloses automatic sampling machine people, include its bar automatic sampling equipment.The automatic sampling machine people of the utility model, including mechanical arm, cutting torch, handgrip, mounting seat, vision system, the cutting torch and the handgrip are connected with the wrist of the mechanical arm, and the vision system is set in mounting seat.The bar automatic sampling equipment of the utility model, it includes cold bed, it further include truss, moving track, the side of the cold bed is arranged in the truss, one end that the truss is located above cold bed is arranged to cantilevered structure, and it is equipped with diagonal brace, the moving track is set on truss, and the automatic sampling machine people is set on moving track.The utility model designs the intelligence of a carrying machine vision system, automation equipment, to replace the artificial automatic sampling for carrying out bar screw-thread steel and on-line analysis to detect work, the interference of human factor is eliminated, the stability of work is improved, reliability, repeatability and enforceability.
Description
Technical field
The utility model relates to automatic sampling machine people, comprising its bar automatic sampling equipment, belong to automation equipment
Field.
Background technique
Currently, the collecting work of Bar Plant screw-thread steel test sample be all completed by manually, and in order in advance
It was found that finished product defect, reduces rejection number, the collecting work of test sample carries out in cold bed region mostly.Sample acquisition on cold bed
Region, screw-thread steel is also under the condition of high temperature, and steel temperature is there are about 800 DEG C, and air themperature has also exceeded 100 DEG C, and operating environment is severe.
And due to screw thread steel surface rough architectural characteristic with ribbing and cold bed structure feature, screw-thread steel is in the operation for entering cold bed
In the process in the presence of the risk hurted sb.'s feelings of splashing, it is easy to cause the accident of casualties.
The detection of screw-thread steel rice weight is at present there are two types of mode: one is after manually being weighed by manual feedback to Rolling production
Area；Another kind is that Rolling production area is automatically fed to after manually being weighed.These methods are in the fixed length cutting of sample and weighing process
In be required to artificial participation；The analysis detection of screw-thread steel sectional dimension and surface defect, be all at present by manually being operated,
After finding the problem, still relies on artificial could feed back to Rolling production area and adjust accordingly.
Utility model content
(1) technical problems to be solved
The purpose of this utility model is to provide automatic sampling machine people, comprising its bar automatic sampling equipment, to change
It is apt to situation mentioned above in the background art.
(2) technical solution
To achieve the above object, the utility model provides the following technical solutions:
A kind of automatic sampling machine people, including mechanical arm, cutting torch, handgrip, mounting seat, vision system, the cutting torch
It is connected with the handgrip with the wrist of the mechanical arm, the vision system is set in mounting seat.
A kind of bar automatic sampling equipment comprising automatic sampling machine people comprising cold bed further includes truss, moving rail
The side of the cold bed is arranged in road, the truss, and one end that the truss is located above cold bed is arranged to cantilevered structure, and sets
There is diagonal brace, the moving track is set on truss, and the automatic sampling machine people is set on moving track.
It further, further include cooling trough, customized cut-off equipment, analysis and testing equipment, sample collection apparatus, automatically controlled system
It unites, a workbench is additionally provided on the truss, the cooling trough, customized cut-off equipment, analysis and testing equipment, sample are received
Collection equipment and electric-control system are set on the workbench.
Further, the electric-control system includes power control cabinet, PLC controller, motor, electric machine controller.
(3) beneficial effect
The beneficial effects of the utility model are:
1, the automatic sampling machine people of carrying machine vision system, come into operation comprising its bar sampling equipment, with generation
Work is detected for the artificial automatic sampling for carrying out bar screw-thread steel and on-line analysis, the interference of human factor is eliminated, improves
The stability of work, reliability, repeatability and enforceability.Have and screw-thread steel negative deviation rolling is accomplished to ultimate attainment condition.Root
According to the difference of bar yield, in the range of national standard allows it is every improve 0.1% negative deviation rate, year economic benefit 1,000,000 yuan with
On.Energy strict control product quality, reduces rejection number, has certain economic benefit.For bar completely intelligentized production control
System provides the foundation and condition.
2, using bar automatic sampling equipment, it not only can be reduced labor intensity of workers, improve working conditions, it can be with
Cost of labor is reduced, and reduces the risk of person works.
Detailed description of the invention
Fig. 1 is the concrete structure diagram of the utility model automatic sampling machine people；
Fig. 2 is the utility model main view；
Fig. 3 is the utility model top view；
Fig. 4 is the utility model left view；
Fig. 5 is the utility model perspective view.
In figure: automatic sampling machine people 1, mechanical arm 101, cutting torch 102, handgrip 103, mounting seat 104, vision system
105, cold bed 2, truss 3, workbench 301, moving track 4, cooling trough 5, customized cut-off equipment 6, analysis and testing equipment 7,
Sample collection apparatus 8, electric-control system 9.
Specific embodiment
As shown in Figs. 1-5, the side of truss 3 is arranged in cold bed 2, and the two is located next to, and sampling region is located at the upper of cold bed 2
Side, therefore truss 3 is located at one end above cold bed 2 and is arranged to cantilevered structure, and is equipped with diagonal brace, in order to sample.
Screw-thread steel to be sampled in cooling is placed on cold bed 2.In order to realize screw-thread steel automatic sampling, the utility model tool
Body devises an automatic sampling machine people 1, including mechanical arm 101, cutting torch 102, handgrip 103, mounting seat 104 and vision
System 105.Sampling region nestles up the top of cold bed 2, in order to realize that automatic sampling machine people 1 moves left and right in the sky, completes
The linking of each process, has also been devised moving track 4, and moving track 4 is set on truss 3.Automatic sampling machine people 1 passes through installation
Pedestal 104 is connected with moving track 4, will be in sample delivery to each related equipment by moving track 4.
Cutting torch 102 and handgrip 103 are connected with the wrist of mechanical arm 101, due to screw-thread steel temperature sometimes to be sampled compared with
It is low, it is not enough to light oxy arc, so cutting torch 102 need to have automatic firing function, automatic sampling machine people 1 is cut off by cutting torch
Then the screw thread steel sample first sample of certain length grabs sample by handgrip 103.Its production specification range of screw-thread steel be 18mm extremely
40mm, wherein several screw-thread steels of small dimension are that splitting rolling forms, thus handgrip 103 needs to guarantee full specification crawl, and
The screw-thread steel of small dimension will be guaranteed to grab two or more simultaneously.When rolling the screw-thread steel of 25mm, screw-thread steel rushes on cold bed 2
Initial position out can farthest reach 6m or more apart from base position, thus the size of cantilevered structure need up to 6m it is more.
When screw-thread steel pours cold bed from skirtboard, the every initial position on cold bed 2 is different, and every kind of specification
Be also it is different, some gaps are larger, and the target for needing to sample from cold bed 2 has specified, and sample first sample length
It is to require (about 1.35m or so, fine-tuning).Therefore it needs judgement sample target and determines extension position, to provide cutting torch
Cutting, when sampling, need to leave the complete trade mark of product, use so that subsequent analysis detects.Therefore automatic sampling machine people 1 also wraps
A vision system 105 is included, NI Vision Builder for Automated Inspection 105 is mounted on pedestal 104, determines first sample by NI Vision Builder for Automated Inspection 105
Length and first sample on trade mark position information, feed back to the related executing agency on automatic sampling machine people 1.
It is additionally provided with a workbench 301 on truss 3, is respectively equipped with cooling trough 5, customized cut-off on workbench 301
Equipment 6, analysis and testing equipment 7, sample collection apparatus 8 and electric-control system 9.Cooling trough 5 is for cooling down sample first sample.Fixed length
Cut-off equipment 6 is used to by certain length (about 1.16m) and other technologies requirement cut off sample first sample into its both ends, at
For sample end sample, trade mark will completely be left, and have a certain distance requirement from end.Two end grain of sample is smooth,
Impulse- free robustness is in favor of subsequent analysis detection.Analysis and testing equipment 7 carries out analysis detection to sample end sample, obtains a result and anti-in real time
It is fed to Rolling production control zone.Sample collection apparatus 8 is used to collect the sample for placing that analysis detection is completed.Electric-control system 9 is
Automatic sampling is completed by technique requirement and to the Electric appliance hardware of sample on-line analysis Detection task and control program, including automatically controlled
Cabinet, PLC controller, motor, electric machine controller.
A kind of method of bar automatic sampling includes the following steps:
Electric-control system 9 receives the specification and testing requirements of rolled threaded steel, starts automatic sampling machine people 1, automatic sampling
Robot 1 moves to the sample collection area above cold bed 2 from workbench 301, and NI Vision Builder for Automated Inspection 105 finds target screw thread
Steel, determines the length and trade mark position of screw-thread steel, and feeds back information to electric-control system 9, and automatic sampling machine people 1 is moved to this
The top of screw-thread steel, if not can determine that trade mark position this moment, the screw-thread steel cooled down is picked up and passes through manipulator by handgrip 103
Arm more than 101 times rotations, then trade mark position is finally determined by NI Vision Builder for Automated Inspection 105, electric-control system 9 is fed back to, cutting torch 102 is at this
Screw-thread steel is cut off in position, and the Cutting Length setting value of sample first sample is greater than sample end sample.
Handgrip 103 picks up the sample first sample cut off, mobile automatic sampling machine people 1 to the top of cooling trough 5, then will
First sample is put into cooling trough 5 cooling.
After completing cooling, handgrip 103 picks up sample first sample, mobile automatic sampling machine people 1 to customized cut-off equipment 6,
And sample first sample is put into customized cut-off equipment 6, customized cut-off equipment 6 cuts off sample first sample into sample end sample.
Handgrip 103 again catches sample end sample, mobile automatic sampling machine people 1 to analysis and testing equipment 7, and by sample
Whole sample is put into analysis and testing equipment 7, and analysis and testing equipment 7 carries out analysis detection to sample end sample, and will analysis result feedback
To production decision center, corresponding decision is made by production decision center.
Handgrip 103 catches sample end sample, and mobile automatic sampling machine people 1 collects into sample collection apparatus 8, a work
Terminate as process, automatic sampling machine people 1 waited on workbench 301 next time process start.
Above-mentioned specific embodiment only carries out detailed explanation to the technical solution of the utility model, and the utility model is simultaneously
It is not limited solely to above-described embodiment, all any improvement or replacement according to the utility model principle should all be practical new at this
Within the protection scope of type.
Claims (4)
1. a kind of automatic sampling machine people (1), it is characterised in that: including mechanical arm (101), cutting torch (102), handgrip (103),
Mounting seat (104), vision system (105), the cutting torch (102) and the handgrip (103) and the mechanical arm (101)
Wrist is connected, and the vision system (105) is set on mounting seat (104).
2. a kind of bar automatic sampling equipment of the automatic sampling machine people (1) comprising claim 1, including cold bed (2), special
Sign is: further including truss (3), moving track (4), the truss (3) is arranged in the side of the cold bed (2), the truss
(3) it is located at one end above cold bed (2) and is arranged to cantilevered structure, and be equipped with diagonal brace, the moving track (4) is set to truss
(3) on, the automatic sampling machine people (1) is set on moving track (4).
3. a kind of bar automatic sampling equipment according to claim 2 comprising cold bed, it is characterised in that: further include cold
But sink (5), customized cut-off equipment (6), analysis and testing equipment (7), sample collection apparatus (8), electric-control system (9), the purlin
A workbench (301), the cooling trough (5), customized cut-off equipment (6), analysis and testing equipment are additionally provided on frame (3)
(7), sample collection apparatus (8) and electric-control system (9) are set on the workbench (301).
4. a kind of bar automatic sampling equipment according to claim 3, it is characterised in that: electric-control system (9) packet
Include power control cabinet, PLC controller, motor, electric machine controller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821018485.7U CN208568336U (en) | 2018-06-29 | 2018-06-29 | Automatic sampling machine people, the bar automatic sampling equipment comprising it |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821018485.7U CN208568336U (en) | 2018-06-29 | 2018-06-29 | Automatic sampling machine people, the bar automatic sampling equipment comprising it |
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| CN208568336U true CN208568336U (en) | 2019-03-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108593332A (en) * | 2018-06-29 | 2018-09-28 | 机械科学研究总院海西（福建）分院有限公司 | Automatic sampling machine people, bar automatic sampling equipment and sampling method comprising it |
-
2018
- 2018-06-29 CN CN201821018485.7U patent/CN208568336U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108593332A (en) * | 2018-06-29 | 2018-09-28 | 机械科学研究总院海西（福建）分院有限公司 | Automatic sampling machine people, bar automatic sampling equipment and sampling method comprising it |
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