The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skills are obtained under the prerequisite of not paying creative work belongs to the scope that the utility model is protected.
The utility model embodiment provides a kind of production efficiency height, more laborsaving, and the equipment of the lower removal workpiece overlap of production cost.
As Fig. 4, Fig. 5 and shown in Figure 6, the equipment of the removal workpiece overlap that the utility model embodiment is provided comprises actuating unit 1, continuous connecting gear 2 and scraper mechanism 3, wherein:
Connecting gear 2 comprises first transmission parts 21 as shown in Figure 1 and second transmission parts 22 that the position is relative continuously;
Actuating unit 1, be used to drive first transmission parts 21 and second transmission parts 22 moves, and drive between first transmission parts 21 and second transmission parts 22 as shown in Figure 1 workpiece 4 along the planned orbit translation by first transmission parts 21 that moves and second transmission parts 22;
Scraper mechanism 3 as shown in Figures 2 and 3 comprises cutter 31 and scrapes driving device for cutter 32;
Scrape driving device for cutter 32, be used for cutter 31 being moved to or being fixed in planned orbit, cutter 31 is moved along planned orbit and through machining away the overlap 41 of workpiece 4 in the process of cutter 31 at workpiece 4 as shown in Figure 1.
Because in the equipment of removal workpiece overlap provided by the utility model, actuating unit 1 can drive first transmission parts 21 and second transmission parts 22 moves, and the workpiece as shown in Figure 14 that drives between first transmission parts 21 and second transmission parts 22 by first transmission parts 21 that moves and second transmission parts 22 moves along planned orbit, and scrape driving device for cutter 32, cutter 31 can be moved to or is fixed on the planned orbit, move along planned orbit and through the overlap 41 of cutting workpiece 4 in the process of cutter 31 at workpiece 4 by cutter 31 then, this shows, use the equipment of removal workpiece overlap provided by the utility model can realize the overlap 41 of automatic cutting workpiece 4, need not operating personnel in the process of the overlap 41 of cutting workpiece 4 carries out by hand, because need not operating personnel carries out by hand, production efficiency is higher, simultaneously, more save manpower in the process of machining workpieces 4, labour intensity is littler, but also can avoid operating personnel to carry out caused error in the cutting process by hand, so production in enormous quantities preferably, and then solved prior art and exist production efficiency low, the technical problem that labour intensity is big and production cost is high.
In the present embodiment as shown in Figure 4 continuously connecting gear 2 also comprise pedestal 23, first transmission parts 21 is at least one first pressure roller 210 as shown in Figure 4 as shown in Figure 1, second transmission parts 22 is at least one second pressure roller 220 as shown in Figure 4 as shown in Figure 1, wherein:
First pressure roller 210 and second pressure roller 220 all are the rotary body shape, and flexibly connect with pedestal 23 respectively;
First pressure roller 210 and second pressure roller 220 all can rotate with respect to pedestal 23 with the active connection place of pedestal 23 separately around it;
Actuating unit 1, be used to drive first pressure roller 210 and second pressure roller 220 and rotate with respect to pedestal 23 with the active connection place of pedestal 23 separately around it respectively, and in rotation process, drive workpiece 4 between first pressure roller 210 and second pressure roller 220 along the planned orbit translation.
First pressure roller 210 and second pressure roller 220 drive in rotating process between as shown in Figure 1 workpiece 4 between first pressure roller 210 and second pressure roller 220 when planned orbit moves, first pressure roller 210 and second pressure roller 220 have applied certain pressure with workpiece 4 contacted outer surfaces to workpiece 4, can not break away from planned orbit so can guarantee workpiece 4, and then can in the process that workpiece 4 moves along planned orbit, carry out machining by the overlap 41 to workpiece 4.Certainly, first pressure roller 210 and second pressure roller 220 also can use two different pulley mechanism to substitute in the present embodiment, perhaps, also can bring and drag workpiece 4 by transmission, clamping structure is set on conveyer belt fixes workpiece 4, thereby guarantee that workpiece 4 can not break away from planned orbit in the process of processing work 4.
As shown in Figure 1, first pressure roller 210 is suitable with the outer surface of cupular part of workpiece 4 in the present embodiment, and leans with the outer surface of cupular part of workpiece 4, and second pressure roller 220 is suitable with the bottom outer surface of workpiece 4, and leans with the bottom outer surface of workpiece 4.
In this structure first pressure roller 210 and second pressure roller 220 bigger with the contact area of workpiece 4, cooperate area also bigger, can more efficiently workpiece 4 be limited in the planned orbit so can guarantee first pressure roller 210 and second pressure roller 220.Certainly, first pressure roller 210 and second pressure roller 220 also can relative with workpiece 4 positions respectively exterior side surface lean in the present embodiment, and at this moment, cutter 31 can be from the top surface of workpiece 4 or the overlap 41 of lower surface machining workpieces 4.
As Fig. 4, Fig. 5, shown in Figure 6, pedestal 23 comprises base 231 and is fixedly arranged on wallboard 232 on the base 231 in the present embodiment, as shown in Figure 4 continuously connecting gear 2 also comprise at least two with wallboard 232 between the turning cylinder 24 of flexible connection, wherein:
Turning cylinder 24 can rotate with respect to wallboard 232 with the active connection place of wallboard 232 separately around it;
Each first pressure roller 210 and each second pressure roller 220 are fixedly arranged on the different turning cylinder 24 respectively.
As Fig. 4 and shown in Figure 6, be fixed with on the present embodiment deadlight 232 two rows over against each five turning cylinder 24, last five of arranging are fixed with first pressure roller 210 respectively as Figure 10 or turning cylinder shown in Figure 12 24, under arrange five turning cylinder 24 be all dynamic as shown in figure 11 and promptly directly link to each other with actuating unit 1, by in the middle of being positioned at as Fig. 7, Fig. 8 and turning cylinder 24 and gear level shown in Figure 9 are rotated, five turning cylinders 24 of last row are turning cylinder of low order end 24 dynamic promptly directly link to each other with actuating unit 1 (for feeding is prepared) wherein, all the other four unpowered does not promptly directly link to each other with actuating unit 1, thereby by under ranked second pressure roller 220 and drag freely and rotate, being fixed with diameter on every turning cylinder 24 ends of these ten turning cylinders 24 is first pressure roller 210 or second pressure roller 220 of 250mm, cut out groove on last row's first pressure roller 210, cut out projection on following row's second pressure roller 220, according to the product cross section difference, need to make the pressure roller of different grooveds, it just in time is the cross section of shaped steel together that last lower compression roller is incorporated into, shaped steel just has been crushed in the middle of this first pressure roller 210 and second pressure roller 220, drag and the passive rotation of first pressure roller 210 by the following dynamic rotation of row's second pressure roller 220, like this shaped steel billot just can be under certain drawing force straight ahead.
As shown in Figure 6, continuous connecting gear 2 also comprises pressure roller adjusting device 25 in the present embodiment, and pressure roller adjusting device 25 is used to regulate the distance between first pressure roller 210 and second pressure roller 220, wherein:
Pressure roller adjusting device 25 comprises handle 253, hang spring bar 251 and presses down reduction box 252 that hang spring bar 251 is fixedly arranged on the bearing 254 or sleeve that socket-connects with the turning cylinder 24 that links to each other with first pressure roller 210;
The output shaft that presses down reduction box 252 links to each other with hang spring bar 251;
The power shaft that presses down reduction box 252 links to each other with handle 253;
When handle 253 drove the power shaft that presses down reduction box 252 and rotates, the output shaft that presses down reduction box 252 can widen or dwindles gap between first pressure roller 210 and second pressure roller 220 by hang spring bar 251.
Can adjust distance between first pressure roller 210 and second pressure roller 220 by swing handle 253, thereby and then adjust first pressure roller 210 and put on the drawing force that pressure on second pressure roller 220 changes workpiece 4 translations, thereby provide power for the scraping of scraper.Pressing down reduction box 252 can utilize gear to realize rate conversion and transmission direction conversion.
Continuous connecting gear 2 also comprises as Figure 13, Figure 14, Figure 15 and charging/discharging device shown in Figure 16 26 in the present embodiment, charging/discharging device 26 comprises and flexibly connects first roller 261 as shown in figure 15 with pedestal 23 and/or flexibly connect with pedestal 23 and the position is relative as Figure 13, Figure 14 and second roller 262 shown in Figure 16, wherein each other:
First roller 261 can rotate with respect to pedestal 23 around its active connection place, and turning cylinder 24 heart lines of first roller 261 parallel with turning cylinder 24 heart lines of turning cylinder 24;
Second roller 262 can rotate with respect to pedestal 23 around its active connection place, and turning cylinder 24 heart lines of second roller 262 turning cylinders, 24 heart lines and turning cylinder 24 are perpendicular;
Through as shown in Figure 1 workpiece 4 between the second relative roller 262 of first roller 261 and position slidably to the position between first transmission parts 21 and second transmission parts 22, perhaps, the position between second roller 262 that the workpiece 4 between first transmission parts 21 and second transmission parts 22 is movable on first roller 261 and the position is relative.
Charging/discharging device 26 can allow workpiece 4 as shown in Figure 1 to be processed enter smoothly between first transmission parts 21 and second transmission parts 22, and processed workpiece 4 is skidded off smoothly.The second relative roller 262 of position can be from the moving direction of horizontal direction restriction workpiece 4, and first roller 261 can limit the moving direction of workpiece 4 from vertical direction.
Continuous connecting gear 2 also comprises sense switch 27 and processor in the present embodiment, wherein:
Sense switch 27 is used to detect as shown in Figure 1 whether workpiece 4 moves to default Working position along planned orbit, and with the testing result input processor;
Whether processor is used for scraping driving device for cutter 32 according to testing result control and moves to cutter 31 on the planned orbit and control other mechanism action;
Sense switch 27 can be judged the position of workpiece 4 accurately, thereby can be so that processor can move to planned orbit with cutter 31 in the suitable time, thereby realizes the accurate processing to workpiece 4 overlaps 41, avoids moving out cutter 31 in advance and occurs forging a knife.
In the present embodiment as shown in Figure 4 sense switch 27 be photoelectric detection switch, processor is PLC (Programmable logicController, a programmable logic controller (PLC)).Photoelectric detection switch is a kind of non-contact detection element, has advantage with low cost, that be convenient to install.PLC can free coding, has logic control advantage powerful, with low cost.Certainly, sense switch 27 also can have the sensor of workpiece 4 position sensing functions for other in the present embodiment, and processor also can adopt outside the PLC other to have the chip of data-handling capacity.
In the present embodiment as shown in Figure 5 actuating unit 1 comprise motor 11, power drive mechanism 12 and reductor 13, wherein:
The power shaft of reductor 13 links to each other with power drive mechanism 12;
Motor 11 is used for driving by power drive mechanism 12 the power shaft rotation of reductor 13;
The output shaft of reductor 13 links to each other with turning cylinder 24.
Motor 11 is more common mechanical power sources, and common motor 11 has petrol engine, motor, and motor 11 is preferably motor in the present embodiment.Motor has the advantage that volume is little, be convenient to installation and maintenance.
Reductor 13 can utilize gear to realize rate conversion, the winding number of motor 11 (for example motor) is decelerated to desired winding number, and obtain big torque.
As shown in Figure 4, comprise first cutter 311 and second cutter 312 as Fig. 2 or cutter 31 shown in Figure 3 in the present embodiment, scrape driving device for cutter 32 and comprise that first scrapes driving device for cutter and second and scrape driving device for cutter, wherein:
First scrapes driving device for cutter, is used for first cutter 311 is moved to planned orbit;
Second scrapes driving device for cutter, is used for second cutter 312 is moved to planned orbit;
Bite during first cutter, 311 cutting overlaps 41 is greater than second cutter 312.
311 pairs of overlaps of first cutter 41 carry out roughing, and 312 pairs of overlaps of second cutter 41 carry out fine finishining.Accurately machined cutter bite is smaller, requires the hardness of cutter and positional precision higher, so relatively more expensive usually.Carry out roughing earlier, carry out fine finishining again, not only can guarantee the machining accuracy of workpiece 4 as shown in Figure 1, and can make full use of first cutter 311, thereby prolong the life-span of second cutter 312.Certainly, cutter 31 both can only be provided with one in the present embodiment, also can also be provided with three and even more a plurality of.
Comprise oscillating deck 321 and hydraulic power supply 322 as Fig. 2 or the driving device for cutter 32 of scraping shown in Figure 3 in the present embodiment, cutter 31 is fixedly arranged on the bottom of oscillating deck 321; Wherein:
The top of oscillating deck 321 and pedestal 23 flexibly connect, and can rotate relative to pedestal 23 around the active connection place;
Hydraulic power supply 322 is used for the bottom of oscillating deck 321 is applied hydraulic coupling, promotes oscillating deck 321 by hydraulic coupling and rotates relative to pedestal 23 around the active connection place, and in oscillating deck 321 rotation processes cutter 31 is moved on the planned orbit.
When the bottom of 322 pairs of oscillating decks 321 of hydraulic power supply applies hydraulic coupling as shown in Figure 3, the oscillating deck 321 that the hydraulic coupling promotion is in initial position rotates relative to pedestal 23 around the active connection place, and in oscillating deck 321 rotation processes, cutter 31 is moved on the planned orbit, otherwise, when hydraulic power supply 322 did not apply hydraulic coupling to the bottom of oscillating deck 321, oscillating deck 321 was falling to initial position automatically under the effect of gravity.
In the present embodiment as shown in Figure 3 hydraulic power supply 322 be preferably hydraulic cylinder and hydraulic motor, the effect of hydraulic cylinder and hydraulic motor is that the pressure with liquid can be converted to mechanical energy, and obtains the straight reciprocating motion or the gyration that need.It is big that hydraulic drive has a transmission force, is easy to the advantage of transmitting and disposing.Certainly, hydraulic power supply 322 also can use motor or other transmission mechanisms to substitute in the present embodiment.Can control hydraulic power supply 322 by processor in the present embodiment, and then realize the accurate control of processor cutter 31.
Workpiece is an automotive door hinge shaped steel in the present embodiment.Automotive door hinge shaped steel is a kind of workpiece that adopts the steel rolling process manufacturing to form, and the suitable equipment of using removal workpiece overlap provided by the utility model carries out machining to the overlap on it 41.Certainly, the equipment of removal workpiece overlap provided by the utility model can also be applied to other workpiece (as other rectangular material section bars) outside the processing automobile hinge shaped steel.
The above; it only is the specific embodiment of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claim.