CN202037450U - Production line of steel wire rack sandwich board - Google Patents
Production line of steel wire rack sandwich board Download PDFInfo
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- CN202037450U CN202037450U CN2011200487264U CN201120048726U CN202037450U CN 202037450 U CN202037450 U CN 202037450U CN 2011200487264 U CN2011200487264 U CN 2011200487264U CN 201120048726 U CN201120048726 U CN 201120048726U CN 202037450 U CN202037450 U CN 202037450U
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- steel wire
- gear
- production line
- chain transmission
- silk
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Abstract
The utility model relates to a production line of a steel wire rack sandwich board, comprising a differential chain transmission mechanism, a wire feeding and shearing mechanism, an aligning mechanism, a filament placing frame, an electrode holder and a head-cutting mechanism. A plurality of electrode holders are disposed at upper and lower ends of the right side of the differential chain transmission mechanism, and a core plate rack is disposed at the right of the electrode holder to the rightmost. Net feeding racks are disposed at the upper and lower sides of the core plate rack. The left of the differential chain transmission mechanism is connected to the head-cutting mechanism through steel wires. The upper and lower ends of the head-cutting mechanism are symmetrically distributed with a plurality of sharpeners and steel wire head-cutting structures. The left of the head-cutting mechanism is connected to a finished product rack. The wire feeding and shearing mechanism is disposed at the lower part of the lower side electrode holder, and the upper portion of the wire feeding and shearing mechanism is provided with a steel ball speeding-up feeding mechanism. The wire feeding and shearing mechanism is connected to the aligning mechanism connected to the filament placing frame. The production line is high in automatization degree, low in the rate of missing solder, low in product failure rate and high in operating efficiency.
Description
Technical field
The utility model relates to a kind of production equipment, relates in particular to a kind of steel wire net rack battenboard production line.
Background technology
The steel wire net rack battenboard comes across the seventies in last century, and introduce domestic the latter stage eighties, researches and develops home made production line gradually to the nineties, and through nearly 20 years development, this different kind equipment of domestic existing many families comes out.Though its construction profile has nothing in common with each other, the product function of producing is basic identical.Also there are many problems in the product that present most device fabrication is come out, is summarized as follows: 1, steel wire net rack battenboard production line automation degree is not high; 2, the leakage weldering rate of steel wire is higher, generally surpasses 10%; 3, fault rate is higher during the production line actual production, is difficult to reach design output.
The utility model content
The purpose of this utility model provides a kind of automaticity height, leakage weldering rate is low, fault rate is low, the steel wire net rack battenboard production line of high efficiency, to overcome the above-mentioned deficiency of existing product.
The purpose of this utility model is achieved through the following technical solutions:
A kind of steel wire net rack battenboard production line, comprise the differential chain transmission mechanism, wear silk and cut off mechanism, aligning mechanism, put guide frame, soldering turret and haircut mechanism, described differential chain transmission mechanism the right is provided with some soldering turrets in both sides up and down, the right of low order end soldering turret is provided with the central layer support, the central layer support is provided with the network access frame in both sides up and down, the differential chain transmission mechanism left side connects haircut mechanism by steel wire, haircut mechanism bilateral symmetry up and down is distributed with some sharpeners and wiring clip header structure, the haircut mechanism left side connects the finished product frame, the bottom that is positioned at the downside soldering turret is provided with wears silk and cuts off mechanism, wearing a the first half that silk cuts off mechanism is provided with steel ball and steps up feed mechanism, the described silk of wearing is cut off mechanism's connection aligning mechanism, and aligning mechanism connects puts guide frame.
Described differential chain transmission mechanism is made of installing plate, rocking bar, jacking block, chain, pinion, double gear, first middle gear, gear wheel, second middle gear and ratchet; Rocking bar the latter half is provided with jacking block, rocker bottom connects by axle and is connected to ratchet on the described installing plate, the ratchet outside is provided with second middle gear coaxial with this ratchet, second middle gear engagement gear wheel, the gear wheel inboard is provided with first middle gear coaxial with this gear wheel, the described first middle gear pinion mate, pinion and the coaxial positive and negative both sides that are installed in installing plate of double gear, double gear is provided with chain.
Described steel ball steps up feed mechanism and comprises clamp bracket, spring base, chuck, steel ball, cover plate and spring; Described clamp bracket middle part is provided with chuck, and chuck inside is provided with three identical equally distributed steel balls, and the chuck right side is provided with spring base, is provided with spring in the spring base, and the spring right-hand member is connected on the described cover plate and passes through the cover plate for sealing spring base.
Described sharpener and wiring clip header structure are made of blade, scissors, connecting rod and cylinder; Blade is installed in an end of scissors, and the other end of scissors is connected with connecting rod, and cylinder is movably connected on the connecting rod.
The beneficial effects of the utility model are: adopt differential chaindriven structure to solve steel wire and the synchronous problem of central layer.Adopting steel ball to step up feed mechanism has solved steel wire and has sent the high problem of fault rate continuously to.Adopt sharpener and wiring clip header structure to solve welding and leak the high problem of weldering rate.
Description of drawings
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is the structural representation of the described steel wire net rack battenboard of the utility model embodiment production line;
Fig. 2 is the structural representation of differential chain transmission mechanism in the described steel wire net rack battenboard of the utility model embodiment production line;
Fig. 3 is the structural representation that steel ball steps up feed mechanism in the described steel wire net rack battenboard of the utility model embodiment production line;
Fig. 4 is the structural representation of sharpener and wiring clip header structure in the described steel wire net rack battenboard of the utility model embodiment production line.
Among the figure:
1, differential chain transmission mechanism; 2, wear silk and cut off mechanism; 3, aligning mechanism; 4, put guide frame; 5, haircut mechanism; 6, central layer support; 7, network access frame; 8, sharpener and wiring clip header structure; 81, blade; 82, scissors; 83, connecting rod; 84, cylinder; 9, finished product frame; 10, steel ball steps up feed mechanism; 101, clamp bracket; 102, spring base; 103, chuck; 104, steel ball; 105, cover plate; 106, spring; 107, steel wire; 11, installing plate; 12, rocking bar; 13, jacking block; 14, chain; 15, pinion; 16, double gear; 17, first middle gear; 18, gear wheel; 19, second middle gear; 20, ratchet.
The specific embodiment
Shown in Fig. 1-4, the described steel wire net rack battenboard of the utility model embodiment production line, comprise differential chain transmission mechanism 1, wear silk and cut off mechanism 2, aligning mechanism 3, put guide frame 4, soldering turret and haircut mechanism 5, described differential chain transmission mechanism 1 the right is provided with some soldering turrets in both sides up and down, the right of low order end soldering turret is provided with central layer support 6, the central layer support is provided with network access frame 7 in both sides about in the of 6, differential chain transmission mechanism 1 left side connects haircut mechanism 5 by steel wire, haircut mechanism about in the of 5 bilateral symmetry be distributed with some sharpeners and wiring clip header structure 8, haircut mechanism 5 left sides connect finished product frame 9, the bottom that is positioned at the downside soldering turret is provided with wears silk and cuts off mechanism 2, wearing a the first half that silk cuts off mechanism 2 is provided with steel ball and steps up feed mechanism 10, the described silk of wearing is cut off mechanism's 2 connection aligning mechanisms 3, and aligning mechanism 3 connects puts guide frame 4.
Described differential chain transmission mechanism 1 is made of installing plate 11, rocking bar 12, jacking block 13, chain 14, pinion 15, double gear 16, first middle gear 17, gear wheel 18, second middle gear 19 and ratchet 20; Rocking bar 12 the latter halfs are provided with jacking block 13, rocking bar 12 bottoms connect by axle and are connected to ratchet 20 on the described installing plate 11, ratchet 20 outsides are provided with second middle gear 19 coaxial with this ratchet 20, second middle gear, 19 engagement gear wheels 18, gear wheel 18 inboards are provided with first middle gear 17 coaxial with this gear wheel 18, described first middle gear, 17 pinion mates 15, pinion 15 and the double gear 16 coaxial positive and negative both sides that are installed in installing plate 11, double gear 16 is provided with chain 14.
Described steel ball steps up feed mechanism 10 and comprises clamp bracket 101, spring base 102, chuck 103, steel ball 104, cover plate 105 and spring 106; Described clamp bracket 101 middle parts are provided with chuck 103, chuck 103 inside are provided with three identical equally distributed steel balls 104, chuck 103 right sides are provided with spring base 102, be provided with spring 106 in the spring base 102, spring 106 right-hand members are connected on the described cover plate 105 and pass through cover plate 105 Packing spring seats 102.
Described sharpener and wiring clip header structure 8 are made of blade 81, scissors 82, connecting rod 83 and cylinder 84; Blade 81 is installed in an end of scissors 82, and the other end of scissors 82 is connected with connecting rod 83, and cylinder 84 is movably connected on the connecting rod 83.
Differential chain transmission mechanism 1 is sent to synchronously with hook, rocking bar 12 is connected with hook, pulling rocking bar 12 when hook is sent to, drive second middle gear 19 by jacking block 13, gear wheel 18 and 19 engagements of second middle gear, drive first middle gear 17, pinion 15 and 17 engagements of first middle gear drive double gear 16.By the transmission between gear, finally drive chain 14.Reach the purpose of adjusting chain 14 speed by adjusting the gear wheel 18 and second middle gear 19.
Send the net sheet to hook send two lattice (theoretical size is 100mm) in full accord with the actual size of grid at every turn.Central layer is driven by driving-chain, adopt 12.7 sleeve roller chain, the sprocket wheel of 80 teeth changes (120 teeth/127 teeth through one group of tooth, 120 teeth/64 teeth) ratchet 20 by 18 teeth drives, ratchet 20 is by sending the net hook to drive simultaneously, like this, send ratchet 20 at every turn to and walk a tooth 12.7mm, chain is walked [(120 * 120 * 80)/(18 * 127 * 64)] * 12.7.In theory with to send the net hook to send size to the same, as processing be equipped with error, or the error that causes of other factors, can change 120 teeth/127 tooth gears to adjusting, reach error＜0.05mm.
Steel ball steps up the continuous less trouble of feed mechanism 10 assurance steel wires and sends to.Steel wire passes from the center, and its center has three big steel balls 104 such as grade evenly to distribute as clamping part, and be pressed in the chuck 103 by spring base 102 under the effect of spring 106.Outermost is with cover plate 105 sealing and as the supporting surface of spring 106 other ends.When transmitting steel wire 107, move on chuck 103 at steel ball 104 under the effect of spring base 102 when clamp bracket 101 is to the forward mobile, chuck 103 inside are the cavity of a circular cone.Steel ball 104 moves toward the reverse of chuck 103 under the acting in conjunction of steel wire 107 and chuck 103 when chuck 103 moves.Inclination owing to chuck 103 in moving process causes three distances between the steel ball 104 to reduce to clamp steel wire 107 and feed wire 107.When clamp bracket 101 returns, steel ball 104 counter-rotatings reset and unclamp steel wire 107, and spring 106 effect lower spring cups 102 withstand steel ball 104 and prevent dislocation, transmit steel wire 107 and so forth.
Sharpener and wiring clip header structure 8 can improve yield rate.Steel wire respectively grows about 10mm than both sides net sheet, though occur steel wire wear waft or the situation of skidding that wire feed is less under, also can weld success, thereby reduce the weldering rate of leaking.The steel wire that grows about net sheet 10mm need use haircut mechanism 5 to cut away.As shown in Figure 4, cylinder 84 travels forward, and promotes connecting rod 83, and scissors 82 is closed up, and blade 81 is sheared steel wire 107.Scissors 82 is opened in cylinder 84 backhauls in like manner.Smooth attractive in appearance through the steel wire after shearing.Adopt this kind haircut mechanism 5 to shear the weld strength that also can not influence steel wire.
Adopt steel ball to step up feed mechanism 10, this steel ball steps up feed mechanism 10 owing to adopt three steel balls 104 to clamp, and advantage is as follows: 1, the utilization principle is a force of sliding friction, can not damage steel wire.2, steel ball 104 clamps and can not make the steel wire distortion, the linearity of protection steel wire.3, do not have relative displacement, can not occur skidding, solid and reliable.
Operation principle of the present utility model is: needed raw material has central layer, net sheet and steel wire.The net sheet is sent on network access frame 7, and network access mechanism adopts hook structures, and size and theoretical size that hook is sent to are in full accord.Hook is whenever sent to once, wears silk and cuts off mechanism 2, all soldering turrets, haircut mechanism 5 and all will carry out one-period motion.Central layer is sent to by the sprocket wheel feed mechanism on the differential chain transmission mechanism 1, and the central layer feed mechanism adopts chain sprocket structure, adjusts the linear velocity of sprocket wheel by adjusting gear mesh, thereby makes the speed of central layer and the speed of net sheet reach consistent.Chain sprocket structure and hook feed mechanism have been formed synchronous feed mechanism and have been guaranteed the synchronous of net sheet and central layer, for subsequent handling is carried out guarantee.
Under the prerequisite that net sheet and central layer are sent to synchronously, when net sheet and core movement when wearing silk and cut off mechanism 2, wear silk and cut off mechanism 2 and under the effect of cylinder, advance and draw close, on central layer, wear a hole in advance, get through road for piercing into of steel wire, wear silk after finishing and cut off mechanism 2 and withdraw from.Workpiece continues to send to, wears silk and cuts off mechanism 2 and advance and wear silk.Steel wire is pulled out by after two vertically arranged aligning mechanism 3 alignments from putting guide frame 4, step up feed mechanism 10 by a steel ball of oppositely installing, this steel ball steps up feed mechanism 10 and cuts off that it can unclamp steel wire when mechanism 2 was drawn close wearing silk, cuts off mechanism 2 it can clamp steel wire and cuts off the reseting movement of mechanism 2 and be shifted along with wearing silk to prevent steel wire when withdrawing from wearing silk.This steel ball of oppositely installing purpose of stepping up feed mechanism 10 is that the steel wire that prevents alignment falls back as can be known.Steel ball through a forward steps up feed mechanism 10 again, and this steel ball steps up feed mechanism 10 to be cut off mechanism 2 and clamp when drawing close and send to wearing silk, sends length to and realizes by the displacement that forms switch control forward steel ball and step up feed mechanism 10; Cut off and unclamp when mechanism 2 withdraws from wearing silk.Steel ball steps up feed mechanism 10 can not damage steel wire, can not make the steel wire distortion, can not skid and cause error.When steel ball steps up sending length to and reaching pre-provisioning request of feed mechanism 10, wear the mechanism of cutting off that silk cuts off in the mechanism 2 and come into operation steel wire shearing, immediately reset after cutting off.Wear silk and cut off mechanism 2 and withdraw from, finish forward and wear silk.
Cut off when mechanism 2 passes steel wire and cut off wearing silk, first row's soldering turret advances under the effect of cylinder with the end weldering of steel wire firmly.Soldering turret is equipped with 12 from top to bottom altogether, this 12 soldering turret respectively by 3 electric welding machines load, advance by a cylinder is unified, respectively by the opening and closing of 12 diaphragm cylinders control soldering turrets.Welding is finished, and first soldering turret withdraws from, and the forward one end welding of steel wire is finished.Workpiece continues to send to, arrives the position of second soldering turret behind the certain hour, and soldering turret advances welding, and welding is finished and withdrawed from.Steel wire unidirectional two ends welding is finished.Workpiece continues to send to, arrives second and wears silk and cut off mechanism 2, and wearing silk with previous step, to cut off mechanism 2 identical, oppositely wears silk.Finish wear the silk withdraw from and soldering turret welded by the 3rd.The reverse end welding of steel wire is finished.Workpiece continues to send to, arrives the 4th soldering turret, and soldering turret welds the other end of reverse steel wire.So just finished forward and reverse steel wire welding.Workpiece continues to send to, is fed to haircut mechanism 5.Haircut mechanism 5 always has two row's sharpener and wiring clip header structures 8, is symmetrically distributed in both sides, and row's haircut mechanism 5 is made of 12 sharpeners and wiring clip header structure 8 respectively, by 82 opening and closing of cylinder 84 control scissors.Four cylinders 84 are operated simultaneously by same signal controlling.End product arrives finished product frame 9, is checked and taking-up by the workman.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but on its shape or structure, do any variation; every have identical with a application or akin technical scheme, all belongs to protection domain of the present utility model.
Claims (4)
1. steel wire net rack battenboard production line, comprise differential chain transmission mechanism (1), wear silk and cut off mechanism (2), aligning mechanism (3), put guide frame (4) and haircut mechanism (5), it is characterized in that: described differential chain transmission mechanism (1) the right is provided with some soldering turrets in both sides up and down, the right of low order end soldering turret is provided with central layer support (6), central layer support (6) both sides up and down is provided with network access frame (7), differential chain transmission mechanism (1) left side connects haircut mechanism (5) by steel wire, haircut mechanism (5) bilateral symmetry up and down is distributed with some sharpeners and wiring clip header structure (8), haircut mechanism (5) left side connects finished product frame (9), the bottom that is positioned at the downside soldering turret is provided with wears silk and cuts off mechanism (2), wearing a the first half that silk cuts off mechanism (2) is provided with steel ball and steps up feed mechanism (10), the described silk of wearing is cut off mechanism (2) connection aligning mechanism (3), and aligning mechanism (3) connects puts guide frame (4).
2. steel wire net rack battenboard production line as claimed in claim 1 is characterized in that: described differential chain transmission mechanism (1) is made of installing plate (11), rocking bar (12), jacking block (13), chain (14), pinion (15), double gear (16), first middle gear (17), gear wheel (18), second middle gear (19) and ratchet (20); Rocking bar (12) the latter half is provided with jacking block (13), rocking bar (12) bottom connects by axle and is connected to ratchet (20) on the described installing plate (11), ratchet (20) outside is provided with second middle gear (19) coaxial with this ratchet (20), second middle gear (19) engagement gear wheel (18), gear wheel (18) inboard is provided with first middle gear (17) coaxial with this gear wheel (18), described first middle gear (17) pinion mate (15), pinion (15) and the coaxial positive and negative both sides that are installed in installing plate (11) of double gear (16), double gear (16) is provided with chain (14).
3. steel wire net rack battenboard production line as claimed in claim 1 is characterized in that: described steel ball steps up feed mechanism (10) and comprises clamp bracket (101), spring base (102), chuck (103), steel ball (104), cover plate (105) and spring (106); Described clamp bracket (101) middle part is provided with chuck (103), chuck (103) inside is provided with three identical equally distributed steel balls (104), chuck (103) right side is provided with spring base (102), be provided with spring (106) in the spring base (102), spring (106) right-hand member is connected on the described cover plate (105) and passes through cover plate (105) Packing spring seat (102).
4. as each described steel wire net rack battenboard production line of claim 1-3, it is characterized in that: described sharpener and wiring clip header structure (8) are made of blade (81), scissors (82), connecting rod (83) and cylinder (84); Blade (81) is installed in an end of scissors (82), and the other end of scissors (82) is connected with connecting rod (83), and cylinder (84) is movably connected on the connecting rod (83).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200487264U CN202037450U (en) | 2011-02-25 | 2011-02-25 | Production line of steel wire rack sandwich board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200487264U CN202037450U (en) | 2011-02-25 | 2011-02-25 | Production line of steel wire rack sandwich board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202037450U true CN202037450U (en) | 2011-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200487264U Expired - Fee Related CN202037450U (en) | 2011-02-25 | 2011-02-25 | Production line of steel wire rack sandwich board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202037450U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413993A (en) * | 2017-09-12 | 2017-12-01 | 河北卉原建材有限公司 | It is a kind of reversely to stretch plugging wire device and using the plugging wire machine for reversely stretching plugging wire device |
| CN109623394A (en) * | 2018-12-19 | 2019-04-16 | 深圳市恒川激光技术有限公司 | A kind of complete machine welding and cutting device |
| CN109986365A (en) * | 2019-05-10 | 2019-07-09 | 厉雄伟 | A kind of vertical steel wire rack welding production line |
| CN112719028A (en) * | 2021-03-29 | 2021-04-30 | 常州纺织服装职业技术学院 | Punching device capable of automatically feeding |
-
2011
- 2011-02-25 CN CN2011200487264U patent/CN202037450U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413993A (en) * | 2017-09-12 | 2017-12-01 | 河北卉原建材有限公司 | It is a kind of reversely to stretch plugging wire device and using the plugging wire machine for reversely stretching plugging wire device |
| CN109623394A (en) * | 2018-12-19 | 2019-04-16 | 深圳市恒川激光技术有限公司 | A kind of complete machine welding and cutting device |
| CN109986365A (en) * | 2019-05-10 | 2019-07-09 | 厉雄伟 | A kind of vertical steel wire rack welding production line |
| CN109986365B (en) * | 2019-05-10 | 2023-05-12 | 厉雄伟 | Vertical steel wire mesh frame welding production line |
| CN112719028A (en) * | 2021-03-29 | 2021-04-30 | 常州纺织服装职业技术学院 | Punching device capable of automatically feeding |
| CN112719028B (en) * | 2021-03-29 | 2021-06-18 | 常州纺织服装职业技术学院 | Punching device capable of automatically feeding |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111116 Termination date: 20130225 |