CN109623394A - A kind of complete machine welding and cutting device - Google Patents
A kind of complete machine welding and cutting device Download PDFInfo
- Publication number
- CN109623394A CN109623394A CN201811557610.6A CN201811557610A CN109623394A CN 109623394 A CN109623394 A CN 109623394A CN 201811557610 A CN201811557610 A CN 201811557610A CN 109623394 A CN109623394 A CN 109623394A
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- Prior art keywords
- cutting
- steel wire
- complete machine
- silk screen
- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a kind of complete machine welding and cutting devices, including pedestal, laser welding mechanism and silk screen cutting mechanism, one end is equipped with steel wire feed end on the upside of the pedestal, and steel wire feed end upper end side is equipped with steel wire storing roller, steel wire storing roller one end is equipped with accurate wire feeder, the accurate wire feeder side is equipped with steel wire hold-down mechanism, the steel wire hold-down mechanism side is equipped with abrasive cutting-off mechanism, the other end is equipped with steel mesh feed end on the upside of the pedestal, steel mesh feed end one end is equipped with silk screen cutting mechanism, laser welding mechanism is installed in the middle part of the silk screen cutting mechanism and abrasive cutting-off mechanism, the pedestal side is equipped with PLC control cabinet, a kind of complete machine welding and cutting device of the present invention, pass through automated job, operationally has the section of higher safety steel wire and silk screen more Add smooth, more preferably ensure that the appearance and precision of product, product passes through after external force compresses that product qualification rate improves after laser welding.
Description
Technical field
The present invention relates to technical field of welding equipment, specifically a kind of complete machine welding and cutting device.
Background technique
Welding, also referred to as welding, Rong connects, and is a kind of jointing metal in a manner of heating, high temperature or high pressure or other heat
The manufacturing process and technology of plastic material such as plastics.Modern times welding energy source there are many kinds of, including gas flame, electric arc, swash
Light, electron beam, friction and ultrasonic wave etc..Other than use in the factory, welding can also carry out in a variety of contexts, such as wild
Outside, under water and space.No matter wherein, welding all may bring danger to operator, so must take when being welded
Safeguard procedures appropriate.The injury that welding may cause to human body includes burn, electric shock, inpairment of vision, sucking toxic gas, purple
Outside line overexposure etc..With the variation in epoch, the increasing situation of production finished product is accounted in labour cost, laser is producing and processing
On development and application area more extensively expand, product moves towards same industrial automation by single handwork.
When having the disadvantage in that original punching mode in existing technology, steel wire convexity has lateral burr etc. existing
As；Original steel wire cuts work, and grinding wheel slice is in use, lossy, must artificial correction waste；Existing equipment is welding
When connecing, when because of manual goods of furniture for display rather than for use, for silk screen with steel wire poor contact, there is rosin joint phenomenon in when welding；Silk screen notch stripped thread, jagged etc. are asked
Topic, and the degree of automation is low, affects the working efficiency of welding.
Summary of the invention
The purpose of the present invention is to provide a kind of complete machine welding and cutting devices, to solve the problems of the prior art.
To achieve the above object, the invention provides the following technical scheme: a kind of complete machine welding and cutting device, including pedestal,
Laser welding mechanism and silk screen cutting mechanism, pedestal upside one end are equipped with steel wire feed end, and steel wire feed end upper end
Side is equipped with steel wire storing roller, and steel wire storing roller one end is equipped with accurate wire feeder, the accurate wire feeder one
Side is equipped with steel wire hold-down mechanism, and the steel wire hold-down mechanism side is equipped with abrasive cutting-off mechanism, and the pedestal upside is another
End is equipped with steel mesh feed end, and steel mesh feed end one end is equipped with silk screen cutting mechanism, the silk screen cutting mechanism and sand
Laser welding mechanism is installed in the middle part of wheel cutting mechanism, the pedestal side is equipped with PLC control cabinet.
Further, described accurate wire feeder one end, which is equipped with to be straightened, feeding roller and drives roll dies away, and be straightened feeding roller at
To being correspondingly arranged up and down.
Further, the steel wire hold-down mechanism includes the compression cylinder that top is arranged in, and is equipped on the downside of compression cylinder
Pressing jig.
Further, the laser welding mechanism includes the laser emitter being equipped with, and is installed on the downside of laser emitter
There is laser welding head.
Further, described laser welding mechanism one end is equipped with crossbeam, and one end of the beam is equipped with elevating mechanism, and horizontal
Beam is slidably arranged in elevating mechanism upper end and is adjusted by bolt and fixed, and elevating mechanism is by the way of hydraulic lifting or tooth
Wheel rack gear engages the mode moved up and down.
Further, the silk screen cutting mechanism includes the cutting upper mold being equipped with and cutting lower die, cuts off upper mold and cutting
Lower die one end is sequentially connected with cross cutting hydraulic cylinder.
Further, the abrasive cutting-off mechanism includes the emery wheel cuts knife and cutting motor being equipped with, the abrasive cutting-off
It includes photoelectric sensor and the cutting that emery wheel cuts knife side is arranged in that mechanism side, which is equipped with steel wire cut-off wheel compensation mechanism,
Elevator.
Compared with prior art, the beneficial effects of the present invention are: the present invention is 1. by using efficient slice and high-speed motor
Steel wire cutting is carried out, when solving original punching mode, steel wire convexity has phenomena such as lateral burr；2. using photoelectric sensing
Device detects the waste for being sliced in use, when finding that waste reaches certain value, issues signal, passes through program
The impulse stroke of slice is adjusted, until the wear and tear expenses amount of slice is to the limit, at this moment issues signal, notice replacement；3. from
Passing through to automatically control compression cylinder and push after the completion of dynamic feeding makes product sufficiently be bonded then laser welding, steel in pressing jig
Silk and silk screen pad pressing by outside force guarantee phenomena such as steel wire and silk screen are bonded completely, are not in rosin joint, and product passes through external force
The product qualification rate of laser welding improves after compression；4. cutting silk screen by cutting die, guarantee that notch is smooth, without burr, stripped thread
Phenomena such as, the section of silk screen is more smooth, more preferably ensure that the appearance and precision of product；And pass through automated job,
Operationally has higher safety.
Detailed description of the invention
Fig. 1 is overall structure top view of the invention；
Fig. 2 is abrasive cutting-off mechanism structural schematic diagram of the invention；
Fig. 3 is laser welding mechanism structural schematic diagram of the invention；
Fig. 4 is silk screen cutting mechanism structural schematic diagram of the invention；
Fig. 5 is that (a1 indicates that home position, a2 indicate that cutting stops to emery wheel cuts knife loss balancing schematic diagram of the invention
Position, b1 loss cutter, b2 loss cutter cut not in place, the compensated raw bits of c1 cutter, the compensated cutting position c2
It sets).
In figure: 1- pedestal, 2- steel wire storing roller, 3- steel wire hold-down mechanism, 4- abrasive cutting-off mechanism, 41- emery wheel cuts knife,
42- cutting motor, 43- cut elevator, 44- photoelectric sensor, 5- steel wire cut-off wheel compensation mechanism, 6- laser-beam welding machine
Structure, 61- laser emitter, 62- laser welding head, 63- compression cylinder, 64- pressing jig, 7- silk screen cutting mechanism, 71- cross cutting
Hydraulic cylinder, 72- cutting upper mold, 73- cut off lower die, 8- steel mesh feed end, 9- elevating mechanism, 10- crossbeam, the accurate wire-feed motor of 11-
Feeding roller is straightened in structure, 12-.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-5, in the embodiment of the present invention, a kind of complete machine welding and cutting device, including pedestal 1, laser-beam welding machine
Structure 6 and silk screen cutting mechanism 7, described 1 upside one end of pedestal is equipped with steel wire feed end, and steel wire feed end upper end side is installed
There is steel wire storing roller 2, described 2 one end of steel wire storing roller is equipped with accurate wire feeder 11, accurate 11 side of wire feeder
Steel wire hold-down mechanism 3 is installed, 3 side of steel wire hold-down mechanism is equipped with abrasive cutting-off mechanism 4, using efficient slice and height
Speed motor carries out steel wire cutting, and when solving original punching mode, steel wire convexity has phenomena such as lateral burr, the pedestal 1
The upside other end is equipped with steel mesh feed end 8, and described 8 one end of steel mesh feed end is equipped with silk screen cutting mechanism 7, and the silk screen is cut
The middle part of breaking mechanism 7 and abrasive cutting-off mechanism 4 is equipped with laser welding mechanism 6, and compression is equipped on the inside of laser welding mechanism 6
Mechanism, hold-down mechanism include compression cylinder 63 and pressing jig 64, are pressing product by automatically controlling the pushing of compression cylinder 63
Sufficiently then laser welding, steel wire and silk screen pad pressing by outside force, guarantee steel wire and silk screen paste completely for fitting in tight jig 64
Phenomena such as closing, being not in rosin joint, 1 side of pedestal is equipped with PLC control cabinet, is easy to implement automation control.
Preferably, described 11 one end of accurate wire feeder, which is equipped with, is straightened feeding roller 12 and drives roll dies away, and feeding roller is straightened
12 are correspondingly arranged up and down in pairs, are convenient for steel wire feeding.
Preferably, the steel wire hold-down mechanism 3 includes the compression cylinder that top is arranged in, and is equipped with pressure on the downside of compression cylinder
Tight jig is fixed when can cut to steel wire, is conducive to the accuracy for improving cutting.
Preferably, the laser welding mechanism 6 includes the laser emitter 61 being equipped with, and is pacified on the downside of laser emitter 61
Equipped with laser welding head 62, it is convenient for laser welding processing.
Preferably, described 6 one end of laser welding mechanism is equipped with crossbeam 10, and 10 one end of crossbeam is equipped with elevating mechanism 9,
And crossbeam 10 is slidably arranged in 9 upper end of elevating mechanism and is adjusted by bolt and fixed, and convenient for adjusting the height of laser welding, and rises
Descending mechanism 9 is by the way of hydraulic lifting or mode that rack and pinion engagement moves up and down.
Preferably, the silk screen cutting mechanism 7 includes the cutting upper mold 72 being equipped with and cutting lower die 73, cuts off 72 He of upper mold
Cutting 73 one end of lower die is sequentially connected with cross cutting hydraulic cylinder 71, and cross cutting hydraulic cylinder 71 can drive cutting upper mold 72 and cutting lower die
73, it carries out cutting silk screen, guarantees that notch is smooth, phenomena such as without burr, stripped thread.
Preferably, the abrasive cutting-off mechanism 4 includes the emery wheel cuts knife 41 and cutting motor 42 being equipped with, using efficiently cutting
Piece and high-speed motor carry out steel wire cutting, and when solving original punching mode, steel wire convexity has phenomena such as lateral burr, institute
Stating 4 side of abrasive cutting-off mechanism and being equipped with steel wire cut-off wheel compensation mechanism 5 includes the light that 41 side of emery wheel cuts knife is arranged in
Electric transducer 44 and cutting elevator 43 detect the waste for being sliced in use, are worked as hair using photoelectric sensor 44
When existing waste reaches certain value, signal is issued, is adjusted by impulse stroke of the program to emery wheel cuts knife 41, until cutting
At this moment the wear and tear expenses amount of piece issues signal, notice replacement to the limit.
Working principle: steel wire is sent to 4 one end of abrasive cutting-off mechanism, abrasive cutting-off mechanism 4 by accurate wire feeder 11
Cutting motor 42 drive 41 high-speed rotation of emery wheel cuts knife to carry out cutting steel wire, while being conveyed by steel mesh feed end 8
Steel mesh carries out cutting steel mesh by silk screen cutting mechanism 7, then makes product in pressing jig by the control pushing of compression cylinder 63
Sufficiently then laser welding, steel wire and silk screen pad pressing by outside force, guarantee steel wire and silk screen are bonded completely, pass through for fitting in 64
PLC control cabinet, which carries out whole regulation, realizes intelligent automation production, effectively raises production efficiency, and accurate positioning improves
Product qualification rate improves production efficiency, operationally has higher safety.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (7)
1. a kind of complete machine welding and cutting device, including pedestal (1), laser welding mechanism (6) and silk screen cutting mechanism (7), special
Sign is: one end is equipped with steel wire feed end on the upside of the pedestal (1), and steel wire feed end upper end side is equipped with steel wire storing
Roller (2), described steel wire storing roller (2) one end are equipped with accurate wire feeder (11), accurate wire feeder (11) the side peace
Equipped with steel wire hold-down mechanism (3), steel wire hold-down mechanism (3) side is equipped with abrasive cutting-off mechanism (4), the pedestal (1)
The upside other end is equipped with steel mesh feed end (8), and described steel mesh feed end (8) one end is equipped with silk screen cutting mechanism (7), described
It is equipped with laser welding mechanism (6) in the middle part of silk screen cutting mechanism (7) and abrasive cutting-off mechanism (4), pedestal (1) the side peace
Equipped with PLC control cabinet.
2. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the accurate wire feeder (11)
One end, which is equipped with, to be straightened feeding roller (12) and drives roll dies away, and feeding roller (12) is straightened and is correspondingly arranged up and down in pairs.
3. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the steel wire hold-down mechanism (3)
Compression cylinder including top is arranged in, compression cylinder downside are equipped with pressing jig.
4. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the laser welding mechanism (6)
Laser welding head (62) are installed including the laser emitter (61) being equipped with, and on the downside of laser emitter (61).
5. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the laser welding mechanism (6)
One end is equipped with crossbeam (10), and crossbeam (10) one end is equipped with elevating mechanism (9), and crossbeam (10) is slidably arranged in elevator
Structure (9) upper end simultaneously adjusts fixation by bolt, and elevating mechanism (9) is by the way of hydraulic lifting or on rack and pinion engagement
The mode of lower movement.
6. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the silk screen cutting mechanism (7)
Including the cutting upper mold (72) and cutting lower die (73) being equipped with, cuts off upper mold (72) and cutting lower die (73) one end is sequentially connected with
It is die cut hydraulic cylinder (71).
7. a kind of complete machine welding and cutting device according to claim 1, it is characterised in that: the abrasive cutting-off mechanism (4)
Including the emery wheel cuts knife (41) and cutting motor (42) being equipped with, abrasive cutting-off mechanism (4) side is equipped with steel wire cutting
Compensation of grinding wheel mechanism (5) includes setting in the photoelectric sensor (44) of emery wheel cuts knife (41) side and cutting elevator (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811557610.6A CN109623394B (en) | 2018-12-19 | 2018-12-19 | Complete machine welding cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811557610.6A CN109623394B (en) | 2018-12-19 | 2018-12-19 | Complete machine welding cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109623394A true CN109623394A (en) | 2019-04-16 |
| CN109623394B CN109623394B (en) | 2021-08-24 |
Family
ID=66075481
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811557610.6A Active CN109623394B (en) | 2018-12-19 | 2018-12-19 | Complete machine welding cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109623394B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10113735A (en) * | 1996-10-09 | 1998-05-06 | Sumitomo Metal Mining Co Ltd | Device for producing corrugated reinforcing mat |
| CN202037450U (en) * | 2011-02-25 | 2011-11-16 | 上海奇艾新型墙体材料有限公司 | Production line of steel wire rack sandwich board |
| CN203726139U (en) * | 2014-03-07 | 2014-07-23 | 德州晶达节能技术有限公司 | Net rack plate welding device |
| CN107962139A (en) * | 2017-11-28 | 2018-04-27 | 江苏胜达科技有限公司 | Aligning, cutting wire rod integrated device |
-
2018
- 2018-12-19 CN CN201811557610.6A patent/CN109623394B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10113735A (en) * | 1996-10-09 | 1998-05-06 | Sumitomo Metal Mining Co Ltd | Device for producing corrugated reinforcing mat |
| CN202037450U (en) * | 2011-02-25 | 2011-11-16 | 上海奇艾新型墙体材料有限公司 | Production line of steel wire rack sandwich board |
| CN203726139U (en) * | 2014-03-07 | 2014-07-23 | 德州晶达节能技术有限公司 | Net rack plate welding device |
| CN107962139A (en) * | 2017-11-28 | 2018-04-27 | 江苏胜达科技有限公司 | Aligning, cutting wire rod integrated device |
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| Publication number | Publication date |
|---|---|
| CN109623394B (en) | 2021-08-24 |
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