CN202015936U - Scaffold fastener nut dismantling machine - Google Patents

Scaffold fastener nut dismantling machine Download PDF

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Publication number
CN202015936U
CN202015936U CN2011200608343U CN201120060834U CN202015936U CN 202015936 U CN202015936 U CN 202015936U CN 2011200608343 U CN2011200608343 U CN 2011200608343U CN 201120060834 U CN201120060834 U CN 201120060834U CN 202015936 U CN202015936 U CN 202015936U
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frame
sleeve
gearbox
slide plate
pillar
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李敏红
张世伦
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China Construction Seventh Engineering Division Corp Ltd
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China Construction Seventh Engineering Division Corp Ltd
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Abstract

本实用新型公开了一种脚手架扣件螺母拆卸机,包括机架、套筒、套筒驱动装置以及夹持装置;所述夹持装置包括借助于滑动装置安装在机架顶面的滑板和固定安装在滑板顶部的支柱以及设于支柱顶端的竖向槽;所述套筒驱动装置包括固定安装在机架顶部的变速箱和用于驱动变速箱的驱动电机;所述套筒固定安装在所述变速箱输出端、且与所述支柱顶端的竖向槽相对。其优点在于:在脚手架扣件维修过程中,直接利用支柱顶部的竖向槽卡住螺栓尾端,螺母套在套筒内,利用驱动电机驱动套筒拆卸螺母,一方面提高脚手架扣件的维修效率,即使锈结的螺母也可以轻松进行拆卸,另一方面还可以降低企业的维修成本。

Figure 201120060834

The utility model discloses a nut removal machine for scaffold fasteners, which comprises a frame, a sleeve, a sleeve driving device and a clamping device; the clamping device includes a slide plate and a fixing The pillar installed on the top of the slide plate and the vertical groove arranged at the top of the pillar; the sleeve driving device includes a gearbox fixedly installed on the top of the frame and a drive motor for driving the gearbox; the sleeve is fixedly installed on the The output end of the gearbox is opposite to the vertical slot at the top of the pillar. Its advantages are: during the maintenance of scaffold fasteners, the vertical groove on the top of the pillar is directly used to clamp the end of the bolt, the nut is placed in the sleeve, and the drive motor is used to drive the sleeve to remove the nut. On the one hand, it improves the maintenance of scaffold fasteners. Efficiency, even rusty nuts can be easily disassembled, on the other hand, it can also reduce the maintenance cost of the enterprise.

Figure 201120060834

Description

一种脚手架扣件螺母拆卸机A kind of scaffold fastener nut removal machine

技术领域technical field

本实用新型涉及了一种脚手架扣件维修设备,特别涉及了一种脚手架扣件螺母拆卸机。The utility model relates to maintenance equipment for scaffold fasteners, in particular to a scaffold fastener nut removal machine.

背景技术Background technique

脚手架扣件是建筑装修工程中常常用来与钢管配合搭设脚手架的必备周转料,由于脚手架扣件在使用过程中长期曝露在室外环境中,其外表面及螺栓容易锈蚀,导致在脚手架拆卸或者脚手架扣件维修过程中螺母拆卸困难或者和螺栓锈结在一起,现有的维修方法是直接将锈蚀的螺栓从中间锯断以后更换新的螺栓和螺母组合,一方面造成资源浪费,另一方面是维修更换时间长,直接增加施工企业或者租赁企业的成本。Scaffold fasteners are the necessary turnover materials that are often used in construction and decoration projects to cooperate with steel pipes to build scaffolds. Since scaffold fasteners are exposed to outdoor environments for a long time during use, their outer surfaces and bolts are easily corroded, resulting in disassembly of scaffolds or During the maintenance of scaffold fasteners, the nuts are difficult to disassemble or are rusted together with the bolts. The existing maintenance method is to directly cut off the rusted bolts from the middle and replace them with new bolts and nuts. On the one hand, it causes waste of resources. On the other hand, It takes a long time for maintenance and replacement, which directly increases the cost of construction companies or leasing companies.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种脚手架扣件螺母拆卸机,能够有效提高脚手架扣件使用寿命,提高维修效率。The technical problem to be solved by the utility model is to provide a nut removal machine for scaffold fasteners, which can effectively improve the service life of scaffold fasteners and improve maintenance efficiency.

为解决上述技术问题,本实用新型所采用的技术方案是:一种脚手架扣件螺母拆卸机,包括机架、套筒、套筒驱动装置以及夹持装置;所述夹持装置包括借助于滑动装置安装在机架顶面的滑板和固定安装在滑板顶部的支柱以及设于支柱顶端的竖向槽;所述套筒驱动装置包括固定安装在机架顶部的变速箱和用于驱动变速箱的驱动电机;所述套筒固定安装在所述变速箱输出端、且与所述支柱顶端的竖向槽相对。In order to solve the above technical problems, the technical solution adopted by the utility model is: a scaffold fastener nut removal machine, including a frame, a sleeve, a sleeve driving device and a clamping device; The device is installed on the slide plate on the top surface of the frame, the pillar fixedly installed on the top of the slide plate and the vertical groove arranged on the top of the pillar; the sleeve driving device includes a gearbox fixedly installed on the top of the frame and a The drive motor; the sleeve is fixedly installed at the output end of the gearbox and is opposite to the vertical slot at the top of the pillar.

所述滑动装置包括固定安装在机架上方的两根圆柱形滑轨和固定安装在滑板底部的分别与滑轨配合的两个滑套以及滑板驱动机构;所述圆柱形滑轨的安装方向与所述套筒的安装方向相同。The sliding device includes two cylindrical slide rails fixedly installed above the frame and two sliding sleeves fixedly installed on the bottom of the slide plate respectively matched with the slide rails and a slide plate drive mechanism; the installation direction of the cylindrical slide rails is the same as The mounting directions of the sleeves are the same.

所述变速箱为蜗轮蜗杆变速箱,所述驱动电机固定安装在机架底部、且其输出端位于机架一侧,所述驱动电机的输出端与变速箱的输入端之间设置皮带传动机构。The gearbox is a worm gear gearbox, the drive motor is fixedly installed at the bottom of the frame, and its output end is located on one side of the frame, and a belt transmission mechanism is set between the output end of the drive motor and the input end of the gearbox .

所述机架底部还设有行走轮。The bottom of the frame is also provided with traveling wheels.

所述滑板驱动机构包括固定安装在滑板底面的齿条、安装在机架上的与齿条啮合的齿轮以及安装在齿轮轴上的转动手柄;所述齿条长度方向与滑板运动方向相同。The drive mechanism of the skateboard includes a rack fixedly mounted on the bottom surface of the skateboard, a gear mounted on the frame engaged with the rack, and a rotating handle mounted on the gear shaft; the length direction of the rack is the same as the moving direction of the skateboard.

采用上述技术方案所产生的有益效果是:在脚手架扣件维修过程中,直接利用支柱顶部的竖向槽卡住螺栓尾端,螺母套在套筒内,利用驱动电机驱动套筒拆卸螺母,一方面提高脚手架扣件的维修效率,即使锈结的螺母也可以轻松进行拆卸,另一方面还可以降低企业的维修成本;本实用新型通过改变设于支柱顶端的竖向槽的形状,能够适应不同结构脚手架螺母的拆卸,还可以用于拆卸单体螺栓上的螺母,实现一机多用。The beneficial effect produced by adopting the above-mentioned technical scheme is: in the maintenance process of the scaffold fastener, the vertical groove on the top of the pillar is directly used to clamp the tail end of the bolt, the nut is placed in the sleeve, and the drive motor is used to drive the sleeve to remove the nut. On the one hand, it improves the maintenance efficiency of scaffold fasteners, even rusty nuts can be easily disassembled; on the other hand, it can also reduce the maintenance cost of enterprises; the utility model can adapt to different The disassembly of structural scaffolding nuts can also be used to dismantle the nuts on the single bolts, realizing one machine with multiple functions.

附图说明Description of drawings

图1  为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

1、支柱;2、转动手柄;3、滑板;4、圆柱形滑轨;5、机架;6、托盘;7、套筒;8、变速箱;9、驱动电机;10、行走轮;下面结合附图进一步对本实用新型进行详细的描述。1. Pillar; 2. Rotating handle; 3. Skateboard; 4. Cylindrical slide rail; 5. Rack; 6. Tray; 7. Sleeve; 8. Gearbox; 9. Driving motor; 10. Traveling wheel; The utility model is further described in detail in conjunction with the accompanying drawings.

具体实施方式Detailed ways

如图1所示的一种脚手架扣件螺母拆卸机,包括机架5、套筒7、套筒驱动装置以及夹持装置;所述夹持装置包括借助于滑动装置安装在机架5顶面的滑板3和固定安装在滑板3顶部的支柱1以及设于支柱1顶端的竖向槽;所述套筒驱动装置包括固定安装在机架5顶部的变速箱8和用于驱动变速箱8的驱动电机9;所述套筒7固定安装在所述变速箱8输出端、且与所述支柱1顶端的竖向槽相对;本实用新型优选的结构适用于拆卸十字形脚手架扣件,由于十字形脚手架扣件的螺栓为“T”字形,而且均为标准件,在支柱顶端的竖向槽设置的时候,应该确保其宽度尺寸与螺栓的直径相同,或者其宽度尺寸略大于螺栓直径,本实用新型还可以通过改变支柱顶端竖向槽的形状来适应不同脚手架扣件螺栓尾部形状,适用于多种脚手架扣件螺母的拆卸,还能用于拆卸单体螺栓的螺母,提高设备的使用效率。A kind of scaffold fastener nut removal machine as shown in Figure 1, comprises frame 5, sleeve 7, sleeve driving device and clamping device; The slide plate 3 and the pillar 1 fixedly installed on the top of the slide plate 3 and the vertical groove located at the top of the pillar 1; The drive motor 9; the sleeve 7 is fixedly mounted on the output end of the gearbox 8, and is opposite to the vertical groove at the top of the pillar 1; the preferred structure of the utility model is suitable for dismounting the cross-shaped scaffold fastener, because ten The bolts of zigzag scaffolding fasteners are "T" shaped, and they are all standard parts. When setting the vertical groove at the top of the pillar, it should be ensured that its width is the same as the diameter of the bolt, or its width is slightly larger than the diameter of the bolt. The utility model can also adapt to the tail shape of different scaffold fastener bolts by changing the shape of the vertical groove at the top of the pillar. It is suitable for the disassembly of various scaffold fastener nuts, and can also be used to disassemble the nut of a single bolt to improve the use efficiency of the equipment. .

所述滑动装置包括固定安装在机架5上方的两根圆柱形滑轨4和固定安装在滑板3底部的分别与圆柱形滑轨4配合的两个滑套以及滑板驱动机构;所述圆柱形滑轨4的安装方向与所述套筒7的安装方向相同,圆柱形滑轨有两个方面的作用,一方面是保证滑板的运动方向,另一方面是对滑板其支撑作用,在实施过程中也可以采用其他形式的滑动装置;为了保证拆卸过程中拆卸下来的螺母不直接掉落,在滑板下方还设有用于容纳拆卸下来的螺母的托盘6。The sliding device includes two cylindrical slide rails 4 fixedly installed on the top of the frame 5 and two sliding sleeves and a slide plate driving mechanism fixedly installed on the bottom of the slide plate 3 respectively matched with the cylindrical slide rails 4; The installation direction of the slide rail 4 is the same as the installation direction of the sleeve 7. The cylindrical slide rail has two functions, one is to ensure the movement direction of the slide plate, and the other is to support the slide plate. Other forms of sliding devices can also be used; in order to ensure that the dismounted nuts do not fall directly during the disassembly process, a tray 6 for accommodating the dismounted nuts is also provided under the slide plate.

所述变速箱8为蜗轮蜗杆变速箱,所述驱动电机9固定安装在机架5底部、且其输出端位于机架5一侧,所述驱动电机9的输出端与变速箱8的输入端之间设置皮带传动机构,变速箱还可以采用其他形式,比如直齿轮变速箱,只不过在实际安装过程中要根据不同形式的变速箱调整驱动电机和变速箱之间的相对位置关系。Described gearbox 8 is a worm gear gearbox, and described driving motor 9 is fixedly installed on frame 5 bottom, and its output end is positioned at frame 5 side, and the output end of described driving motor 9 and the input end of gearbox 8 A belt transmission mechanism is set between them, and the gearbox can also adopt other forms, such as a spur gear gearbox, but in the actual installation process, the relative positional relationship between the drive motor and the gearbox should be adjusted according to different types of gearboxes.

所述机架5底部还设有行走轮10,行走轮的作用在于方便整机移动位置,也可以不设置行走轮,直接将整机固定在地基上。Described frame 5 bottoms are also provided with road wheels 10, and the effect of road wheels is to facilitate the complete machine to move the position, also can not be provided with road wheels, directly complete machine is fixed on the foundation.

所述滑板驱动机构包括固定安装在滑板3底面的齿条、安装在机架5上的与齿条啮合的齿轮以及安装在齿轮轴上的转动手柄2;所述齿条长度方向与滑板3运动方向相同;齿轮齿条相互配合,转动手柄的过程中可以驱动滑板滑动,在螺母拆卸过程中方便依据脱丝的长度调整滑板位置,当然,脱丝本身就是一种螺纹驱动机构,也可以只利用螺纹驱动来推动滑板向后运动,当出现不能用此设备拆卸的螺栓或者卡滞的时候扳动手柄,驱动滑板向后移动,从而脱出螺栓和螺母。Described slide plate drive mechanism comprises the rack that is fixedly installed on the bottom surface of slide plate 3, the gear that is installed on frame 5 and the gear that meshes with rack and is installed on the rotating handle 2 on the gear shaft; The length direction of described rack and slide plate 3 motion The direction is the same; the rack and pinion cooperate with each other, and the slide plate can be driven to slide during the process of turning the handle. During the disassembly process of the nut, it is convenient to adjust the position of the slide plate according to the length of the stripped wire. The screw drive is used to push the slide plate to move backward. When there is a bolt that cannot be dismantled by this device or it is stuck, pull the handle to drive the slide plate to move backward, so as to disengage the bolt and nut.

在具体应用过程中,首先将脚手架扣件螺栓尾部卡装在支柱顶端的竖向槽中,当然可以将竖向槽的截面形状设计成一段优弧度或者是矩形,上端开放,安装的时候将螺栓尾部插入竖向槽中,然后扳动手柄驱动滑板向套筒方向移动,并将螺母插入套筒端部的内六方孔中,然后启动驱动电机进行脱丝,脱丝过程中螺栓卡滞在竖向槽中,套筒带动螺母旋转,脱丝的时候要松开手柄,因为脱丝本身是一种螺纹驱动机构,在脱丝过程中滑板会在脱丝驱动机构的驱动下向后运动,脱丝完成以后取下脚手架扣件,并将套筒内的螺母取出,使用本实用新型所披露的脚手架扣件螺母拆卸机可以在很大程度上提高脚手架扣件的维修效率,而且驱动电机产生的驱动力矩远大于人工用扳手能产生的力矩,可以将一些人工拆卸不了的脚手架扣件螺母拆卸下来,大大降低了维修过程中的更换成本,也能延长脚手架扣件的使用寿命。In the specific application process, first of all, the tail of the scaffold fastener bolt is clamped into the vertical groove at the top of the pillar. Of course, the cross-sectional shape of the vertical groove can be designed as a section shape of an excellent arc or a rectangle, and the upper end is open. When installing, the bolt Insert the tail into the vertical groove, then pull the handle to drive the slide plate to move towards the sleeve, insert the nut into the inner hexagonal hole at the end of the sleeve, and then start the driving motor to take off the wire. In the groove, the sleeve drives the nut to rotate, and the handle must be released when the wire is removed, because the wire removal itself is a thread driving mechanism, and the slide plate will move backward under the drive of the wire removal driving mechanism during the wire removal process, and the wire removal After the completion, take off the scaffold fastener and take out the nut in the sleeve. Using the scaffold fastener nut removal machine disclosed by the utility model can greatly improve the maintenance efficiency of the scaffold fastener, and the driving force generated by the driving motor The torque is much greater than the torque that can be generated by manual wrench, and some nuts of scaffold fasteners that cannot be disassembled manually can be disassembled, which greatly reduces the replacement cost in the maintenance process and can also prolong the service life of scaffold fasteners.

Claims (5)

1. a scaffold clasp nut demountor is characterized in that: comprise frame (5), sleeve (7), sleeve drive unit and clamping device; Described clamping device comprises by means of carriage and is installed in the slide plate (3) of frame (5) end face and is fixedly mounted on the pillar (1) at slide plate (3) top and the vertical slot of being located at pillar (1) top; Described sleeve drive unit comprises gearbox (8) that is fixedly mounted on frame (5) top and the drive motors (9) that is used to drive gearbox (8); Described sleeve (7) is fixedly mounted on described gearbox (8) output and relative with the vertical slot on described pillar (1) top.
2. a kind of scaffold clasp nut demountor according to claim 1 is characterized in that: described carriage comprises the two cylindrical slide rails (4) that are fixedly mounted on frame (5) top and is fixedly mounted on two sliding sleeves that cooperate with cylindrical slide rail (4) respectively and sled drive mechanism bottom the slide plate (3); The installation direction of described cylindrical slide rail (4) is identical with the installation direction of described sleeve (7).
3. a kind of scaffold clasp nut demountor according to claim 1 and 2, it is characterized in that: described gearbox (8) is the worm and gear gearbox, described drive motors (9) is fixedly mounted on frame (5) bottom and its output is positioned at frame (5) one sides, between the input of the output of described drive motors (9) and gearbox (8) belt gear is set.
4. a kind of scaffold clasp nut demountor according to claim 3 is characterized in that: described frame (5) bottom also is provided with road wheel (10).
5. want 3 described a kind of scaffold clasp nut demountors according to right, it is characterized in that: described sled drive mechanism comprises the tooth bar that is fixedly mounted on slide plate (3) bottom surface, be installed on the frame (5) with the tooth bar meshed gears and be installed in turning handle (2) on the gear shaft; Described tooth bar length direction is identical with slide plate (3) direction of motion.
CN2011200608343U 2011-03-10 2011-03-10 Scaffold fastener nut dismantling machine Expired - Fee Related CN202015936U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589041A (en) * 2013-10-31 2015-05-06 珠海格力电器股份有限公司 Nut disassembling tool
CN105234894A (en) * 2015-10-23 2016-01-13 湖州佳宁印刷有限公司 Demounting device for printing machine
CN106994589A (en) * 2017-05-10 2017-08-01 新发中建融资租赁有限公司 Vertical rod bowl button demountor
CN107042404A (en) * 2017-05-25 2017-08-15 山西建筑工程有限公司 A kind of fastener maintenance unit
CN109262547A (en) * 2018-12-13 2019-01-25 湖南易兴建筑有限公司 The automatic disassemblerassembler of mould bases
CN111015572A (en) * 2019-11-21 2020-04-17 宁波万徳弗公关策划有限公司 Screw disassembling and assembling equipment
CN114589658A (en) * 2022-04-01 2022-06-07 山东建筑大学 A device for removing building components
CN117324937A (en) * 2023-10-19 2024-01-02 江苏理工学院 A waste power battery pack nut removal sleeve assembly and removal equipment
CN117484113A (en) * 2023-11-07 2024-02-02 江苏格尔齿轮有限公司 Dismounting device based on gearbox gear and gear shaft

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589041A (en) * 2013-10-31 2015-05-06 珠海格力电器股份有限公司 Nut disassembling tool
CN105234894A (en) * 2015-10-23 2016-01-13 湖州佳宁印刷有限公司 Demounting device for printing machine
CN106994589A (en) * 2017-05-10 2017-08-01 新发中建融资租赁有限公司 Vertical rod bowl button demountor
CN106994589B (en) * 2017-05-10 2019-04-02 新发中建融资租赁有限公司 Upright bar bowl buckle demountor
CN107042404A (en) * 2017-05-25 2017-08-15 山西建筑工程有限公司 A kind of fastener maintenance unit
CN109262547A (en) * 2018-12-13 2019-01-25 湖南易兴建筑有限公司 The automatic disassemblerassembler of mould bases
CN111015572A (en) * 2019-11-21 2020-04-17 宁波万徳弗公关策划有限公司 Screw disassembling and assembling equipment
CN114589658A (en) * 2022-04-01 2022-06-07 山东建筑大学 A device for removing building components
CN114589658B (en) * 2022-04-01 2023-04-25 山东建筑大学 Building element demolishs device
CN117324937A (en) * 2023-10-19 2024-01-02 江苏理工学院 A waste power battery pack nut removal sleeve assembly and removal equipment
CN117324937B (en) * 2023-10-19 2024-05-07 江苏理工学院 A nut disassembly sleeve assembly and disassembly equipment for waste power battery pack
CN117484113A (en) * 2023-11-07 2024-02-02 江苏格尔齿轮有限公司 Dismounting device based on gearbox gear and gear shaft
CN117484113B (en) * 2023-11-07 2024-06-04 江苏格尔齿轮有限公司 Dismounting device based on gearbox gear and gear shaft

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