CN202006273U - Fully automatic supporting roller type centrifugal casting machine - Google Patents
Fully automatic supporting roller type centrifugal casting machine Download PDFInfo
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- CN202006273U CN202006273U CN2010206967491U CN201020696749U CN202006273U CN 202006273 U CN202006273 U CN 202006273U CN 2010206967491 U CN2010206967491 U CN 2010206967491U CN 201020696749 U CN201020696749 U CN 201020696749U CN 202006273 U CN202006273 U CN 202006273U
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- centrifugal casting
- cleaning
- spraying
- casting machine
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Abstract
The utility model discloses a fully automatic supporting roller type centrifugal casting machine which relates to a centrifugal casting machine. The technical problems which comprise automatic positioning in a centrifugal casting process, pouring, weighing, automatic spraying, cleaning, workpiece taking processes and unmanned operation are settled through a main machine with a supporting roller structure, a related servo mechanism and a control system. The fully automatic supporting roller type centrifugal casting machine is composed of the following components: the host machine; a pouring system; a protecting cover cooling system; a spraying, cleaning and workpiece taking mechanism; a paint can; a hydraulic system and an electric control system. The host machine has a supporting roller type structure. A transmission shaft is provided with supporting rollers. A pouring pipe mold is placed on the supporting rollers. The pouring system is composed of the following components: a runner, a ladle, a servo mechanism and a driving member. The spraying, cleaning and workpiece taking mechanism comprises three trolleys which are respectively provided with a coating rod, a cleaning rod and a workpiece taking rod. The hydraulic system is the power source of the equipment. The control techniques of PLC+ touch screen and computer are adopted for the electric control system. The fully automatic supporting roller type centrifugal casting machine is used for casting cylinder sleeve and same kind of components.
Description
Technical field
The utility model relates to centrifugal casting machine, specifically is a kind of full-automatic rolling type centrifugal casting machine.
Background technology
In use there are many defectives in existing rolling type centrifugal casting machine: 1, cast in the castings production process, spraying, cleaning, pickup all need be carried out separately, and the cycle is long, efficient is low; 2, do not have desirable automatic casting, spraying, cleaning, removal mechanism in the machine system, by manually-operated, the technology randomness is very big, is difficult to guarantee to pour into a mould the quality of product, the percent defective height entirely; 3, the human and material resources that need in the production process are many, and are less economical, the production cost height; 4, because the operator will work, there is potential safety hazard around the mould of rotation at a high speed.In sum, existing rolling type centrifugal casting machine obviously can not adapt to the needs that modernization industry is produced.
Summary of the invention
The utility model is the defective that overcomes existing equipment, through investigating, studying, the structure and the performance condition of comprehensive existing equipment, innovative design provides a kind of scientific and reasonable for structure, full-automatic rolling type centrifugal casting machine that automaticity is high, advanced in performance, to remedy the deficiency of existing equipment, satisfy modernized industry and produce the particularly needs of cylinder sleeve casting.
The technical solution of the utility model is as follows: full-automatic rolling type centrifugal casting machine comprises main frame, running gate system, the protective cover cooling system, spraying, cleaning and removal mechanism, paint can, hydraulic system and electric control system, described main frame is the rolling type structure, comprise support, motor, first power transmission shaft, second power transmission shaft, support roller, belt pulley and bearing block, support roller and belt pulley are housed on second power transmission shaft, in first power transmission shaft and the bearing block of second drive shaft cartridge on being installed in support, support is fixed on the Equipment Foundations, the belt pulley that is loaded on second power transmission shaft, one end connects with belt pulley on the motor output shaft by belt, lay pipe die on the support roller, driven by motor power transmission shaft and support roller rotate during work, and the support roller frictionally drives pipe die and rotates; Described running gate system places main frame left side, comprise ox horn water groove, casting ladle, casting ladle upset servo control mechanism, water the horizontal shift servo of groove mechanism, laterally shifting axle system, water groove and vertically move servo control mechanism, vertically move axle system, automatic weighing machine structure and track and rack-and-pinion; Described protective cover cooling system is loaded on the main frame top, comprises protective cover, nozzle, pipeline and control valve; It is right-hand that described spraying, cleaning and removal mechanism are loaded on main frame, comprises dolly, functional part, shift servo mechanism and oil cylinder, and functional part is spraying bar, cleaning rod and pickup bar; Described paint can is loaded on the right back of Equipment Foundations; Described hydraulic system is loaded on the right-hand member of Equipment Foundations, is made of fuel tank, oil pump, Oil pump electrical machinery, oil cylinder, control valve, pipeline and hydraulic pressure auxiliary element, is power source; Described electric control system is the control structure of PLC+ touch-screen and computer, and the electric control system element is loaded on electrical control cabinet and places in the control room.
The attainable technical parameter of the utility model is:
The diameter of pourable workpiece and length: ∮ 80～∮ 160mm L:900～1200mm
Mould rotating speed: 0～2400rpm
Dust cycle :≤200 seconds/cycle
The utility model has following beneficial effect: 1, because main frame is a rolling type mechanism, rely on frictional drive to realize the electrodeless stepless speed control of main frame, can stepless speed control in 0～2400rpm scope, satisfying the process speed requirement of different workpieces, thereby guarantee the quality of cast workpiece; 2, the running gate system vertical, horizontal of watering groove moves with the upset of casting ladle and adopts servo control mechanism, can accurate in locating and upset, and make and water groove and aim at pipe die pouring technology position automatically, realize automatic casting; 3, the automatic weighing machine structure is housed, required molten metal is poured into a mould in the automatic accurate metering of realization molten metal, guarantees casting quality; 4, spraying, cleaning, pickup dolly and servo control mechanism are housed, can accurately dolly be switched to the operating position, realize the taking-up of spraying, cleaning and cast workpiece pipe die; 5, adopt PLC+ touch-screen and Computer Control Technology, a key operation is finished whole cast operations, realizes the unmanned operation of centrifugal casting, effectively controls product quality, reduces production costs, and has improved operating efficiency, has guaranteed production safety.
Description of drawings
Fig. 1 looks schematic diagram for full-automatic rolling type centrifugal casting machine structure master
Fig. 2 is full-automatic rolling type centrifugal casting machine structure schematic top plan view
Fig. 3 is the running gate system structure chart
Fig. 4 is an A-A profile among Fig. 2
Fig. 5 be among Fig. 2 B to view
Fig. 6 is spraying vehicle structure sketch
Fig. 7 is cleaning vehicle structure sketch
Fig. 8 is a pickup vehicle structure sketch
The drawing explanation
Among Fig. 1: 1-running gate system 2-protective cover cooling system 3-main frame 4-pipe die 5-spraying, cleaning, removal mechanism 6-Equipment Foundations 7-oil cylinder 8-paint can 9-hydraulic system
Among Fig. 2: 8-paint can 9-hydraulic system 10-electrical control cabinet 52-motor
Among Fig. 3: the 11-ox horn waters groove 12-casting ladle upset servo control mechanism 13-casting ladle 14-, and to water the horizontal shifting axle of the horizontal shift servo 15-of mechanism of groove be that 16-track 17-rack-and-pinion 18-automatic weighing machine structure 19-vertically moves bearing 20-and waters groove and vertically move servo control mechanism
Among Fig. 4: the 21-support 22-bearing block 23-bearing 24-support roller 25-first power transmission shaft 26-shaft coupling 27-second power transmission shaft 28-belt pulley
Among Fig. 5: 29-track 30-wheel 31-cleaning dolly 32-spraying dolly 33-pickup dolly 34-servomotor
Among Fig. 6: 35-spraying bar 36-slide block 37-elevating mechanism 38-T shape notch 39-roller
Among Fig. 7: 40-cleaning rod 41-slide block 42-elevating mechanism 43-T shape notch 44-roller
Among Fig. 8: 45-T shape notch 46-pickup oil cylinder 47-roller 48-guide post 49-elevating mechanism 50-pickup bar 51-pickup pincers
The specific embodiment
Below in conjunction with the description of drawings specific embodiment of the present utility model, as depicted in figs. 1 and 2, full-automatic rolling type centrifugal casting machine comprises main frame, running gate system, the protective cover cooling system, spraying, cleaning and removal mechanism, paint can, hydraulic system and electric control system, as shown in Figure 4, main frame 3 comprises support 21, bearing block 22, bearing 23, support roller 24, first power transmission shaft 25 and second power transmission shaft 27 and belt pulley 28,4 bearing blocks 22 are loaded on the support 21, support 21 is installed on the Equipment Foundations 6, fix with foundation bolt, bearing 23 is housed in the bearing block 22, first power transmission shaft 25 and second power transmission shaft 27 are installed in the bearing 23, the two connects with shaft coupling 26, on first power transmission shaft 25 and second power transmission shaft 27 support roller 24 is housed respectively, connect with key, power transmission shaft 27 right-hand members are equipped with belt pulley 28, belt pulley 28 connects (as shown in Figure 2) by belt with the output shaft belt wheel of motor 52, the support roller 24 tubulature mould 4 (as shown in Figure 1) of putting on the shelf, motor 52 drives support roller 24 rotations during work, and support roller 24 frictionallies drive pipe die 4 rotations.On running gate system 1 Equipment Foundations 6, be positioned at main frame 3 left sides, running gate system 1 comprises that ox horn waters groove 11 as shown in Figure 3, casting ladle 13, casting ladle upset servo control mechanism 12, water groove shift servo mechanism, transmission mechanism and automatic weighing machine structure 18, ox horn waters groove 11 and is contained on the support, casting ladle 13 and casting ladle upset servo control mechanism 12 are installed in support top, watering groove shift servo mechanism waters the horizontal shift servo of groove mechanism 14 and waters groove and vertically move servo control mechanism 20, be loaded on the support body respectively, the support body left part is installed automatic weighing machine structure 18, transmission mechanism comprises that horizontal shifting axle is 15, vertically moving axle is 19, track 16 and rack-and-pinion 17, bearing 15 and 19 is by axle, shaft coupling and roller constitute, water the horizontal shift servo of groove mechanism 14 and water groove and vertically move servo control mechanism 20 and make ox horn water the pouring technology position that groove 11 is accurately positioned in pipe die 4,13 upsets of casting ladle upset servo control mechanism 12 control casting ladles are watered groove 11 with molten metal by ox horn and are injected in the pipe die 4.Protective cover cooling system 2 is loaded on main frame 3 tops (as shown in Figure 1), is made of guard shield, atomizer, pipeline and control valve, can cool off pipe die 4 as required automatically, and protective cover can prevent that cooling water from splashing.Spraying, cleaning, removal mechanism 5 place on the Equipment Foundations 6 on main frame 3 right sides (as shown in Figure 1), constitute (shown in Fig. 5 and 1) by track 29, wheel 30, cleaning dolly 31, spraying dolly 32, pickup dolly 33, servomotor 34 and oil cylinder 7, three dollies of servomotor 34 controls realize that station switches, oil cylinder 7 three dollies that mop floor move forward and backward, and realize the taking-up of coating spraying, foreign material cleaning and cast workpiece to pipe die 4 inwalls.As shown in Figure 6, spraying dolly 32 is made of coating bar 35, slide block 36, elevating mechanism 37, T-slot mouth 38 and roller 39, spraying bar 35 is loaded on the elevating mechanism 37, one end is a nozzle, the other end is connected with the coating delivery outlet of paint can 8, elevating mechanism 37 is by the centering position of slide block 36 adjusting coating bars 35, and T-slot mouth 38 connects with oil cylinder 7, under the oil cylinder effect dolly is moved axially along pipe die.As shown in Figure 7, cleaning dolly 31 is made of cleaning rod 40, slide block 41, elevating mechanism 42, T-slot mouth 43 and roller 44, and cleaning rod 40 is loaded on the elevating mechanism 42, and an end is equipped with cleaning brush, and its operating principle is identical with spraying bar 35.As shown in Figure 8, the pickup dolly is made of pickup pincers 51, pickup bar 50, elevating mechanism 49, guide post 48, roller 47, pickup oil cylinder 46 and T-slot mouth 45, pickup pincers 51 are contained on the pickup bar 50, pickup bar 50, guide post 48, pickup oil cylinder 46 are loaded on the elevating mechanism 49, pickup oil cylinder 46 drives guide posts 48 and moves forward and backward, and makes pickup pincers 51 with respect to the tensioning of workpiece inwall or unclamp, and T-slot mouth 45 connects with oil cylinder 7, dolly is moved axially, realize the pickup function.Paint can 8 is loaded on the right back of Equipment Foundations 6, is made up of tank body, mould wash mixer structure, pipeline and control valve, and its output ozzle is connected with an end of spraying bar 35, to the coating of its input certain pressure and flow.Hydraulic system 9 places the right-hand member of Equipment Foundations 6, comprises oil pump, Oil pump electrical machinery, hydraulic control valve and hydraulic services, for oil cylinder 7 and pickup oil cylinder 46 provide power.Electric control system adopts the control mode of PLC+ touch-screen and computer, system contains Programmable Logic Controller, servo controller, signalling component, executive component, whole pouring technology programs are controlled automatically, the element of electric control system is loaded in the electrical control cabinet 10, places in the control room in the electrical control cabinet 10.
Claims (5)
1. full-automatic rolling type centrifugal casting machine, comprise main frame, running gate system, the protective cover cooling system, spraying, cleaning and removal mechanism, paint can, hydraulic system and electric control system, it is characterized in that described main frame (3) is the rolling type structure, comprise support (21), motor (52), first power transmission shaft (25) and second power transmission shaft (27), support roller (24), belt pulley (28), and bearing block (22), support roller (24) is housed on first power transmission shaft (25), support roller (24) and belt pulley (28) are housed on second power transmission shaft (27), first power transmission shaft (25) and second power transmission shaft (27) are loaded in the bearing block (22) that is installed on the support (21), support (21) is fixed on the Equipment Foundations (6), the belt pulley (28) that is loaded on power transmission shaft (27) one ends connects with belt pulley on motor (52) output shaft by belt, lays pipe die (4) on the support roller (24); Described running gate system places main frame left side, comprise ox horn water groove (11), casting ladle (13), casting ladle upset servo control mechanism (12), water the horizontal shift servo of groove mechanism (14), laterally shifting axle system (15), water that groove vertically moves servo control mechanism (20), vertically moves bearing (19), automatic weighing machine structure (18) and track (16) and rack-and-pinion (17); Described protective cover cooling system (2) is loaded on main frame (3) top, comprises protective cover, nozzle, pipeline and control valve; It is right-hand that described spraying, cleaning and removal mechanism (5) are loaded on main frame (3), comprises dolly, functional part, shift servo mechanism and oil cylinder, and functional part is spraying bar (35), cleaning rod (40) and pickup bar (50); Described paint can (8) is loaded on the right back of Equipment Foundations (6); Described hydraulic system (9) is loaded on the right-hand member of Equipment Foundations (6), is made of fuel tank, oil pump, Oil pump electrical machinery, oil cylinder, control valve, pipeline and hydraulic pressure auxiliary element; Described electric control system is the control structure of PLC+ touch-screen and computer, and the electric control system element is loaded on electrical control cabinet (10) and places in the control room.
2. full-automatic rolling type centrifugal casting machine according to claim 1 is characterized in that the dolly of spraying, cleaning and removal mechanism (5) has cleaning dolly (31), spraying dolly (32) and pickup dolly (33).
3. full-automatic rolling type centrifugal casting machine according to claim 1 and 2 is characterized in that spraying dolly (32) and is made up of coating bar (35), slide block (36), elevating mechanism (37), T-slot mouth (38) and roller (39).
4. full-automatic rolling type centrifugal casting machine according to claim 1 and 2 is characterized in that clearing up dolly (31) and is made of cleaning rod (40), slide block (41), elevating mechanism (42), T-slot mouth (43) and roller (44).
5. full-automatic rolling type centrifugal casting machine according to claim 1 and 2 is characterized in that pickup dolly (33) is made of pickup pincers (51), pickup bar (50), elevating mechanism (49), guide post (48), roller (47), pickup oil cylinder (46) and T-slot mouth (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206967491U CN202006273U (en) | 2010-12-21 | 2010-12-21 | Fully automatic supporting roller type centrifugal casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206967491U CN202006273U (en) | 2010-12-21 | 2010-12-21 | Fully automatic supporting roller type centrifugal casting machine |
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| Publication Number | Publication Date |
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| CN202006273U true CN202006273U (en) | 2011-10-12 |
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| CN2010206967491U Expired - Fee Related CN202006273U (en) | 2010-12-21 | 2010-12-21 | Fully automatic supporting roller type centrifugal casting machine |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430735A (en) * | 2011-11-14 | 2012-05-02 | 山西省高平市泫氏铸业有限公司 | Automatic pouring system |
| CN102764872A (en) * | 2012-08-01 | 2012-11-07 | 海盐鼎盛机械有限公司 | Horizontal centrifugal casting machine |
| CN102825237A (en) * | 2012-07-24 | 2012-12-19 | 古朝雄 | Pipe pulling and supporting, cleaning and spraying integrated unit for horizontal centrifugal casting machine |
| CN104001893A (en) * | 2014-04-25 | 2014-08-27 | 江苏紫金动力股份有限公司 | Fabrication method of cylinder liner and special device therefor |
| CN104493124A (en) * | 2014-12-30 | 2015-04-08 | 河南宝天机电科技有限公司 | Automatic centrifugal casting system for motor rotors |
| CN104874763A (en) * | 2013-10-26 | 2015-09-02 | 芜湖新兴铸管有限责任公司 | V-shaped wheel structure of chute supporting device for pouring by centrifugal tube casting machine |
| TWI508798B (en) * | 2012-07-05 | 2015-11-21 | Hern Shen Ind Co Ltd | Centrifugal casting machine |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
| CN106825481A (en) * | 2017-03-13 | 2017-06-13 | 沈阳亚特重型装备制造有限公司 | A kind of Water cooling centrifugal pipe caster |
| CN107309137A (en) * | 2016-04-27 | 2017-11-03 | 四川理工学院 | The Jing Yin applying material device in aluminium alloy extrusions profiled holes bottom surface |
| CN110538981A (en) * | 2019-08-29 | 2019-12-06 | 浙江深澳机械工程有限公司 | Pouring spraying equipment for centrifugal pipe casting machine |
| CN110548850A (en) * | 2019-08-24 | 2019-12-10 | 浙江深澳机械工程有限公司 | Water-cooling centrifugal pipe casting machine for machining nodular cast iron pipe |
| CN110548849A (en) * | 2019-08-24 | 2019-12-10 | 浙江深澳机械工程有限公司 | Water-cooling centrifugal pipe casting machine |
-
2010
- 2010-12-21 CN CN2010206967491U patent/CN202006273U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430735A (en) * | 2011-11-14 | 2012-05-02 | 山西省高平市泫氏铸业有限公司 | Automatic pouring system |
| CN102430735B (en) * | 2011-11-14 | 2013-10-02 | 山西省高平市泫氏铸业有限公司 | Automatic pouring system |
| TWI508798B (en) * | 2012-07-05 | 2015-11-21 | Hern Shen Ind Co Ltd | Centrifugal casting machine |
| CN102825237A (en) * | 2012-07-24 | 2012-12-19 | 古朝雄 | Pipe pulling and supporting, cleaning and spraying integrated unit for horizontal centrifugal casting machine |
| CN102764872B (en) * | 2012-08-01 | 2014-07-09 | 海盐鼎盛机械有限公司 | Horizontal centrifugal casting machine |
| CN102764872A (en) * | 2012-08-01 | 2012-11-07 | 海盐鼎盛机械有限公司 | Horizontal centrifugal casting machine |
| CN104874763A (en) * | 2013-10-26 | 2015-09-02 | 芜湖新兴铸管有限责任公司 | V-shaped wheel structure of chute supporting device for pouring by centrifugal tube casting machine |
| CN104001893A (en) * | 2014-04-25 | 2014-08-27 | 江苏紫金动力股份有限公司 | Fabrication method of cylinder liner and special device therefor |
| CN104001893B (en) * | 2014-04-25 | 2016-04-20 | 江苏紫金动力股份有限公司 | A kind of preparation method of cylinder sleeve and special purpose device thereof |
| CN104493124A (en) * | 2014-12-30 | 2015-04-08 | 河南宝天机电科技有限公司 | Automatic centrifugal casting system for motor rotors |
| CN107309137B (en) * | 2016-04-27 | 2019-10-08 | 四川理工学院 | The mute applying material device in aluminium alloy extrusions profiled holes bottom surface |
| CN107309137A (en) * | 2016-04-27 | 2017-11-03 | 四川理工学院 | The Jing Yin applying material device in aluminium alloy extrusions profiled holes bottom surface |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
| CN106825481A (en) * | 2017-03-13 | 2017-06-13 | 沈阳亚特重型装备制造有限公司 | A kind of Water cooling centrifugal pipe caster |
| CN106825481B (en) * | 2017-03-13 | 2019-01-08 | 沈阳亚特重型装备制造有限公司 | A kind of Water cooling centrifugal pipe caster |
| CN110548850A (en) * | 2019-08-24 | 2019-12-10 | 浙江深澳机械工程有限公司 | Water-cooling centrifugal pipe casting machine for machining nodular cast iron pipe |
| CN110548849A (en) * | 2019-08-24 | 2019-12-10 | 浙江深澳机械工程有限公司 | Water-cooling centrifugal pipe casting machine |
| CN110548850B (en) * | 2019-08-24 | 2021-08-31 | 浙江深澳机械工程有限公司 | Water-cooling centrifugal pipe casting machine for machining nodular cast iron pipe |
| CN110538981A (en) * | 2019-08-29 | 2019-12-06 | 浙江深澳机械工程有限公司 | Pouring spraying equipment for centrifugal pipe casting machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111012 Termination date: 20121221 |