CN102825237A - Pipe pulling and supporting, cleaning and spraying integrated unit for horizontal centrifugal casting machine - Google Patents
Pipe pulling and supporting, cleaning and spraying integrated unit for horizontal centrifugal casting machine Download PDFInfo
- Publication number
- CN102825237A CN102825237A CN2012102769071A CN201210276907A CN102825237A CN 102825237 A CN102825237 A CN 102825237A CN 2012102769071 A CN2012102769071 A CN 2012102769071A CN 201210276907 A CN201210276907 A CN 201210276907A CN 102825237 A CN102825237 A CN 102825237A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- spraying
- cart
- casting machine
- trustship
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention discloses a pipe pulling and supporting, cleaning and spraying integrated unit for a horizontal centrifugal casting machine, which comprises a cleaning device and a spraying device and further comprises a locating cart, a control board and a pipe pulling and supporting roller device, wherein the pipe pulling and supporting roller device comprises a pipe supporting roller set and a winding machine, a guide rail is fixed on the ground surface of the tail end of the casting machine, the locating cart is arranged on the guide rail, the pipe supporting roller set, the cleaning device and the spraying device are arranged on the locating cart in parallel, the winding machine is arranged at the right end of the locating cart and at the axle of the centrifugal casting machine, and the control board is arranged near the winding machine. According to the pipe pulling and supporting, cleaning and spraying integrated unit for the horizontal centrifugal casting machine, the pipe supporting roller set, the cleaning device and the spraying device are arranged on the same locating cart in parallel, the equipment is reasonable in structure and small in floor area, automatic locating control is realized, the spacing interval between two working procedures is shortened, and the work efficiency is greatly improved.
Description
Technical field
The invention belongs to the pulling out of centrifugal casting machine, trustship, cleaning and spraying associating facility, what be specifically related to a kind of horizontal centrifugal casting machine pulls out trustship, cleaning, spraying combined unit.
Background technology
Existing centrifugal casting machine, trustship device, cleaning plant and spray equipment are the cars of independently walking separately, and trustship device, cleaning plant and spray equipment are accomplished operation separately; Exchange handing-over and get into next operational sequence, need the long time of cost, complicated operation; Production cycle is long, inefficiency, and in operating process; Also need spend great amount of manpower and material resources, production cost is high, and occupation area of equipment is big.
Summary of the invention
In order to overcome the above-mentioned technical problem that the prior art field exists, the objective of the invention is to, what a kind of horizontal centrifugal casting machine was provided pulls out trustship, cleaning, spraying combined unit, alleviates staff's labour intensity, shortens the production cycle, increases work efficiency.
Horizontal centrifugal casting machine provided by the invention pull out trustship, cleaning, spraying combined unit; Comprise cleaning plant and spray equipment, it also comprises location cart, console and pulls out the trustship roller arrangement that the said trustship roller arrangement that pulls out comprises trustship roller group and hoist engine; The casting machine tail end is fixed with guide rail on the ground; The location cart is arranged on the guide rail, and said trustship roller group, cleaning plant and spray equipment are installed on the cart of location side by side; Said hoist engine is arranged on the axis place of location cart right-hand member, centrifugal casting machine, and said console is installed near the hoist engine.Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit, location cart upside is provided with guide rail arranged side by side, guide rail is parallel with trustship roller group side by side, spray equipment, cleaning plant are installed in respectively on the guide rail arranged side by side.Said console comprises PLC control system, electric wire and drag chain; Electric wire is installed in the drag chain; The program control instruction of PLC control system is sent to large vehicle walking positioning control system and automatic operation system through electric wire, and said large vehicle walking positioning control system comprises electrical Location facility, drive motors, decelerator and the axle wheel that is installed in location cart downside.Trustship roller group comprises height adjustment connecting rod, pressure cylinder, carriage and carrying roller; It is parallel with location cart upper surface highly to regulate connecting rod; Highly regulating on the connecting rod evenly, hinge connects some groups of carriages; Each carriage lower end flexibly connects with location cart hinge, is fixed with carrying roller at the sustained height of every group of carriage.Said cleaning plant comprises cleaning dolly, cleaning vehicle motor, cleaning rod and blowning installation; Blowning installation is connected the cleaning rod rear end; The cleaning rod front end is provided with gas hole, and it is terminal that adjuster before and after said cleaning rod also comprises, preceding adjuster are installed in location cart guide rail; Back adjuster is fixed on the cleaning dolly, and the cleaning dolly is installed on the guide rail.Said spray equipment comprises spraying dolly, paint can, spraying bar, water supply feeder and variable-frequency motor; The spraying dolly is installed on the guide rail, and said paint can is installed on the spraying dolly, and paint can inside is equipped with pneumatic stirring facility; Said spraying bar comprises front end shower nozzle and front and back adjuster; It is terminal that said front and back adjuster, preceding adjuster are installed in location cart upper rail, and back adjuster is fixed on the spraying dolly.
Horizontal centrifugal casting machine provided by the invention pull out trustship, cleaning, spraying combined unit, its beneficial effect is that set trustship roller group, cleaning plant and spray equipment are horizontally set on the cart of same location side by side; Realized Automatic Positioning Control through the PLC program control instruction; Shorten the blanking time between each operation, improved operating efficiency greatly, simple to operate; Reduce the input of human and material resources, reduced production cost.
Description of drawings
Fig. 1 is the overall structure sketch map of one embodiment of the invention;
Fig. 2 is the plan structure sketch map of Fig. 1.
Mark among the figure:
1. casting machine; 2. shower nozzle; 3. cleaning plant; 4. spray equipment; 5. height adjustment connecting rod; 6. adjuster behind the cleaning rod; 7. paint can; 8. adjuster behind the spraying bar; 9. spraying bar; 10. cleaning rod; 11. pressure cylinder; 12. carrying roller; 13. carriage; 14. guide rail arranged side by side; 15. blowing device; 16. water supply feeder; 17. guide rail; 18. location cart; 19. drive motors.20. hoist engine; 21. variable-frequency motor; 22. cleaning vehicle motor; 23. drag chain; 24. console.
The specific embodiment
With reference to the accompanying drawings, in conjunction with an embodiment, detailed explanation is carried out in the pull out trustship, cleaning, spraying combined unit of horizontal centrifugal casting machine provided by the invention.
Embodiment
With reference to Fig. 1, Fig. 2; The pull out trustship, cleaning, spraying combined unit of the horizontal centrifugal casting machine of present embodiment comprise cleaning plant 3 and spray equipment 4, and it also comprises location cart 18, console 24 and pull out the trustship roller arrangement that the said trustship roller arrangement that pulls out comprises trustship roller group and hoist engine 20; Casting machine is fixed with guide rail 17 on the 1 tail end ground; Location cart 18 is arranged on the guide rail 17, and said trustship roller group, cleaning plant 3 and spray equipment 4 are installed on the cart 18 of location side by side; Said hoist engine 20 is arranged on the axis place of location cart 18 right-hand members, centrifugal casting machine 1, and said console 24 is installed near the hoist engine 20.Location cart 18 upsides are provided with guide rail 14 arranged side by side, and guide rail 14 is parallel with trustship roller group side by side, and spray equipment 4, cleaning plant 3 are installed in respectively on the guide rail 14 arranged side by side.Said console 24 comprises PLC control system, electric wire and drag chain 23; Electric wire is installed in 23 li of drag chains; The program control instruction of PLC control system is sent to large vehicle walking positioning control system and automatic operation system through electric wire, and said large vehicle walking positioning control system comprises electrical Location facility, drive motors 19, decelerator and the axle wheel that is installed in location cart downside.Trustship roller group comprises height adjustment connecting rod 5, pressure cylinder 11, carriage 13 and carrying roller 12; It is parallel with location cart 18 upper surfaces highly to regulate connecting rod 5; Highly regulating on the connecting rod 5 evenly, hinge connects some groups of carriages; Each carriage lower end flexibly connects with location cart 18 hinges, is fixed with carrying roller 12 at the sustained height of every group of carriage.Said cleaning plant 3 comprises cleaning dolly, cleaning vehicle motor 22, cleaning rod 10 and blowning installation 15; Blowning installation 15 is connected cleaning rod 10 rear ends; The cleaning rod front end is provided with gas hole, and it is terminal that adjuster before and after said cleaning rod 10 also comprises, preceding adjuster are installed in location cart guide rail; Adjuster 6 is fixed on the cleaning dolly behind the cleaning rod, and the cleaning dolly is installed on the guide rail arranged side by side.Said spray equipment 4 comprises spraying dolly, paint can 7, spraying bar 9, water supply feeder 16 and variable-frequency motor 21; The spraying dolly is installed on the guide rail arranged side by side, and said paint can 7 is installed on the spraying dolly, and paint can 7 inside are equipped with pneumatic stirring facility; Said spraying bar 9 comprises front end shower nozzle 2 and front and back adjuster; It is terminal that said front and back adjuster, preceding adjuster are installed in location cart upper rail, and adjuster 8 is fixed on the spraying dolly behind the spraying bar.
The operation principle of pulling out trustship, cleaning, spraying combined unit of horizontal centrifugal casting machine is following: when the beginning tube drawing is accomplished in spun casting; The large vehicle walking button of operating console, cart along ground rail from the parking stall row back automatic parking that puts in place, during operate hoist engine simultaneously and put rope; Operation roller height control knob makes carrying roller be in suitable height; Drive the hoist engine tube drawing behind the hook pipe, stop elevator after the cast tube depanning, the foundry goods time-out is put on the carrying roller.Start location cart operation afterwards, the automatic parking when clearing up the position of walking to, centrifuge starts rotation by the cleaning speed of setting; Start the cleaning button, it moves ahead by prior setpoint distance, and cleaning dolly band cleaning rod and carried out cleaning work; Go after its automatic reverse when reaching behind the casting machine type tube front end; Blowning installation begins to blow simultaneously, and the coating in the cleaning type tube under the brush is after the regression cleaning puts in place; The cleaning car can stop to the security bit of cart rearmost end automatically, causes danger to prevent cleaning rod bump type tube.After cleaning was accomplished, the location cart was walked to automatically and is sprayed the position.Then centrifuge rotates by the spraying rate of setting, and the spraying dolly is forwarded to both allocations of front end automatically, and feeder simultaneously supplies water; To the pressurization of supplying gas of off-the-shelf paint can, open paint valve afterwards, start the spraying dolly by the speed mode of setting after row, the supply water electromagnetic valve of gas circuit of feeder is opened simultaneously; Begin in type tube, to blow, carry out the type tube spraying, spraying finishes; Shower nozzle withdraws from type tube, and the spraying dolly stops, blows and stop, and closes paint valve.Then spray the cleaning operation of bar, after cleaning is accomplished, start the spraying carriage walking to the emergency position.After spraying was accomplished, operation location cart ran to the parking stall.Automatic operation unloads pipe mechanism cast tube on the stinger is unloaded, and accomplishes a cover operation, horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit, when spun casting is accomplished, can carry out the work of following one-period.
Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit; The location cart can be realized laterally moving on guide rail; On the parking stall, trustship position, cleaning position, spraying position control through manual work or operating desk travel switch, it can accurately locate Parking in these positions.Trustship device, cleaning plant, spray equipment are installed on the cart of location side by side, the location that only needs the running fix cart just can realize three stations, and positioning accuracy is high; The inter process interval is short, and high efficiency is simple to operate; Reduced the input of manpower and materials, production cost is low.
Claims (6)
1. a horizontal centrifugal casting machine pulls out trustship, cleaning, spraying combined unit; Comprise cleaning plant and spray equipment; It is characterized in that: it also comprises locatees cart, console and pulls out the trustship roller arrangement, and the said trustship roller arrangement that pulls out comprises trustship roller group and hoist engine, and the casting machine tail end is fixed with guide rail on the ground; The location cart is arranged on the guide rail; Said trustship roller group, cleaning plant and spray equipment are installed on the cart of location side by side, and said hoist engine is arranged on the axis place of location cart right-hand member, centrifugal casting machine.
2. horizontal centrifugal casting machine according to claim 1 pulls out trustship, cleaning, spraying combined unit; It is characterized in that: said location cart upside is provided with guide rail arranged side by side; Guide rail is parallel with trustship roller group side by side, and spray equipment, cleaning plant are installed in respectively on the guide rail arranged side by side.
3. horizontal centrifugal casting machine according to claim 1 pulls out trustship, cleaning, spraying combined unit; It is characterized in that: said console comprises PLC control system, electric wire and drag chain; Electric wire is installed in the drag chain; The program control instruction of PLC control system is sent to large vehicle walking positioning control system and automatic operation system through electric wire, and said large vehicle walking positioning control system comprises electrical Location facility, drive motors, decelerator and the axle wheel that is installed in location cart downside.
4. horizontal centrifugal casting machine according to claim 1 pulls out trustship, cleaning, spraying combined unit; It is characterized in that: said trustship roller group comprises height adjustment connecting rod, pressure cylinder, carriage and carrying roller; It is parallel with location cart upper surface highly to regulate connecting rod; Regulate highly on the connecting rod evenly that hinge connects some groups of carriages, each carriage lower end flexibly connects with location cart hinge, is fixed with carrying roller at the sustained height of every group of carriage.
5. horizontal centrifugal casting machine according to claim 1 and 2 pulls out trustship, cleaning, spraying combined unit; It is characterized in that: said cleaning plant comprises cleaning dolly, cleaning vehicle motor, cleaning rod and blowning installation, and blowning installation is connected the cleaning rod rear end, and the cleaning rod front end is provided with gas hole; Adjuster before and after said cleaning rod also comprises; It is terminal that preceding adjuster is installed in location cart guide rail, and back adjuster is fixed on the cleaning dolly, and the cleaning dolly is installed on the guide rail arranged side by side.
6. horizontal centrifugal casting machine according to claim 1 and 2 pulls out trustship, cleaning, spraying combined unit; It is characterized in that: said spray equipment comprises spraying dolly, paint can, spraying bar, water supply feeder and variable-frequency motor; The spraying dolly is installed on the guide rail arranged side by side, and said paint can is installed on the spraying dolly, and paint can inside is equipped with pneumatic stirring facility; Said spraying bar comprises front end shower nozzle and front and back adjuster; It is terminal that said front and back adjuster, preceding adjuster are installed in location cart upper rail, and back adjuster is fixed on the spraying dolly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210276907.1A CN102825237B (en) | 2012-07-24 | 2012-07-24 | Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210276907.1A CN102825237B (en) | 2012-07-24 | 2012-07-24 | Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102825237A true CN102825237A (en) | 2012-12-19 |
| CN102825237B CN102825237B (en) | 2016-06-29 |
Family
ID=47328666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210276907.1A Active CN102825237B (en) | 2012-07-24 | 2012-07-24 | Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102825237B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878337A (en) * | 2014-03-14 | 2014-06-25 | 新兴铸管股份有限公司 | Multi-station hot mold method centrifugal production system |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
| CN106077557A (en) * | 2016-06-30 | 2016-11-09 | 中原内配集团安徽有限责任公司 | A kind of centrifugal casting system of cylinder jacket of diesel engine |
| CN109550917A (en) * | 2019-01-30 | 2019-04-02 | 侯马市风雷管模制造有限公司 | A kind of FLA-II type Horizontal type double-station centrifugal casting machine |
| CN110788307A (en) * | 2019-10-31 | 2020-02-14 | 湖州双金机械配件有限公司 | Casting cleaning device for stainless steel pipe casting steel processing |
| CN113600799A (en) * | 2021-06-22 | 2021-11-05 | 托普工业(江苏)有限公司 | Casting pulling mechanism |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1568237A (en) * | 2001-10-09 | 2005-01-19 | 本田技研工业株式会社 | Centrifugal casting equipment |
| CN101298100A (en) * | 2008-06-18 | 2008-11-05 | 新兴铸管股份有限公司 | Centrifuge for casting steel tube by heated mould method |
| CN201711510U (en) * | 2010-05-14 | 2011-01-19 | 中钢集团邢台机械轧辊有限公司 | Centrifugal casting machine |
| CN202006273U (en) * | 2010-12-21 | 2011-10-12 | 天水华荣铸造机械有限公司 | Fully automatic supporting roller type centrifugal casting machine |
| CN102581247A (en) * | 2011-09-13 | 2012-07-18 | 山西省高平市泫氏铸业有限公司 | Centrifugal casting production equipment |
-
2012
- 2012-07-24 CN CN201210276907.1A patent/CN102825237B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1568237A (en) * | 2001-10-09 | 2005-01-19 | 本田技研工业株式会社 | Centrifugal casting equipment |
| CN101298100A (en) * | 2008-06-18 | 2008-11-05 | 新兴铸管股份有限公司 | Centrifuge for casting steel tube by heated mould method |
| CN201711510U (en) * | 2010-05-14 | 2011-01-19 | 中钢集团邢台机械轧辊有限公司 | Centrifugal casting machine |
| CN202006273U (en) * | 2010-12-21 | 2011-10-12 | 天水华荣铸造机械有限公司 | Fully automatic supporting roller type centrifugal casting machine |
| CN102581247A (en) * | 2011-09-13 | 2012-07-18 | 山西省高平市泫氏铸业有限公司 | Centrifugal casting production equipment |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878337A (en) * | 2014-03-14 | 2014-06-25 | 新兴铸管股份有限公司 | Multi-station hot mold method centrifugal production system |
| CN103878337B (en) * | 2014-03-14 | 2015-11-11 | 新兴铸管股份有限公司 | Multistation thermodyn process centrifuge production system |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
| CN106077557A (en) * | 2016-06-30 | 2016-11-09 | 中原内配集团安徽有限责任公司 | A kind of centrifugal casting system of cylinder jacket of diesel engine |
| CN109550917A (en) * | 2019-01-30 | 2019-04-02 | 侯马市风雷管模制造有限公司 | A kind of FLA-II type Horizontal type double-station centrifugal casting machine |
| CN110788307A (en) * | 2019-10-31 | 2020-02-14 | 湖州双金机械配件有限公司 | Casting cleaning device for stainless steel pipe casting steel processing |
| CN110788307B (en) * | 2019-10-31 | 2021-08-17 | 江西金辰科技有限公司 | Casting cleaning device for stainless steel pipe casting steel processing |
| CN113600799A (en) * | 2021-06-22 | 2021-11-05 | 托普工业(江苏)有限公司 | Casting pulling mechanism |
| CN113600799B (en) * | 2021-06-22 | 2023-03-07 | 托普工业(江苏)有限公司 | Casting pulling mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102825237B (en) | 2016-06-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102825237A (en) | Pipe pulling and supporting, cleaning and spraying integrated unit for horizontal centrifugal casting machine | |
| CN106111401B (en) | Full-automatic double position cast iron pipe external spraying paint equipment | |
| CN108678800B (en) | Tunnel health preserving dust removing device and dust removing method | |
| CN202763001U (en) | Spray painting and cleaning device for horizontal centrifugal casting machine | |
| CN204905767U (en) | Cable laying device | |
| CN104998786B (en) | Large-scale workpiece paint finishing | |
| CN105437603A (en) | Fully-automatic wireless die change cart and fully-automatic wireless die change system for press machine | |
| CN203668425U (en) | Tank cleaning device | |
| CN215882038U (en) | Automatic annular production line for prefabricating and processing high-speed rail bridge components | |
| CN106005932A (en) | Multipurpose automatic transferring mechanism | |
| CN203725309U (en) | White lime water sprayer for tree trunk | |
| CN106988176B (en) | A kind of waterproof material spraying trolley and spraying method | |
| CN205238640U (en) | Full -automatic wireless retooling car of press and system | |
| CN106903093A (en) | A kind of embedded autonomous cleaning Vehicle of navaid light fixture and control method | |
| CN108341357B (en) | A kind of Mobyneb logistic car system | |
| CN208070975U (en) | A kind of cable-laying device | |
| CN107283708A (en) | A kind of vehicle noise insulation pad oval ring foaming line | |
| CN103008155B (en) | Inner wall of welded pipe automatic spray-paint device | |
| CN209354186U (en) | A kind of downhole auto sprinkling atomizing de-dusting apparatus | |
| CN110583602A (en) | Greenhouse sprayer with telescopic mechanism | |
| CN203819951U (en) | Paint spraying and drying conveying line for railway vehicle wheel pair | |
| CN203664096U (en) | Automatic paint spraying equipment | |
| CN113602974A (en) | Crane applied to track slab three-dimensional steam curing system and application method | |
| CN209006355U (en) | A kind of indirect cool tower automatic flushing device | |
| CN206644136U (en) | A kind of ground actuator for light wall board product line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: QINGDAO NPA INDUSTRY CO., LTD. Free format text: FORMER OWNER: GU CHAOXIONG Effective date: 20130325 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20130325 Address after: 266706 Shandong Province Pingdu Qingdao Street office and associated road middle Applicant after: Qingdao NPA Industry Co., Ltd. Address before: 266706 Shandong Province Pingdu Qingdao Street office and associated road middle Applicant before: Gu Chaoxiong |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |