CN201677019U - Centrifugal casting cleaning machine - Google Patents
Centrifugal casting cleaning machine Download PDFInfo
- Publication number
- CN201677019U CN201677019U CN2009202978920U CN200920297892U CN201677019U CN 201677019 U CN201677019 U CN 201677019U CN 2009202978920 U CN2009202978920 U CN 2009202978920U CN 200920297892 U CN200920297892 U CN 200920297892U CN 201677019 U CN201677019 U CN 201677019U
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- cleaning
- cleaning rod
- centrifugal casting
- support
- rod
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Abstract
The utility model discloses a centrifugal casting cleaning machine, which belongs to an auxiliary device of a centrifugal casting machine and aims to overcome the shortcomings of an existing cleaning method, evenly, thoroughly and safely clean the inner wall of a roller cold typal, prolong the service life of the typal and improve the quality of a cast product. The machine comprises a cleaning trolley, a cleaning device, an adjusting mechanism and an electric appliance control system; the cleaning device and the adjusting mechanism are mounted on a trolley frame; the cleaning device consists of a cleaning brush, a cleaning rod and a rotation mechanism; the adjusting mechanism is provided a transverse portion and a longitudinal portion and comprises a slider seat, a slider, a lead screw, a speed reducer and the like, the transverse mechanism is mounted on the frame, the longitudinal mechanism is mounted on the transverse mechanism, the cleaning rod is mounted on the longitudinal mechanism, and control of the action of the speed reducer can lead the cleaning rod to vertically and horizontally move; and a speed reducer is further arranged on the frame to drive the trolley to move back and forth. In addition, the cleaning work is controlled by the electric appliance control system. When being used in a centrifugal casting roller, the centrifugal casting cleaning machine cleans residues on the inner wall of the inner wall of the roller cold typal.
Description
Technical field
The utility model relates to centrifugal casting machine, specifically is a kind of centrifugal casting descaling machine.
Background technology
During the centrifugal casting roll, must clear up by the breaker roll cold type inner wall, the quality of cleaning effect directly affects the yield rate of cast roll.What adopt at present is that manually hand-held cleaning brush cleaning adds air blow off and two kinds of methods of water method of cleaning, preceding a kind of method is that the hand-held long handle cleaning brush of operator stretches in the roll cold mould of rotation, rely on cleaning brush and cold type inner wall friction that foreign material are brushed, go out with air-blowing then, this method needs repeatedly cleaning repeatedly, and right cleaning is still inhomogeneous.The water method of cleaning is that Wang goes into water under high pressure water inlet cleaning in the cold mould of rotation, and the problem of this method is that scale removal process pipe die cold type inner wall stands rapid heat cycle, is easy to generate micro-crack, causes cold mould to be scrapped, and a large amount of waste water can cause environmental pollution in the scale removal process simultaneously; The operator will be near the cold mould of rotation during the labor cleaning in addition, and is very dangerous.In sum, all there is significant deficiency in these two kinds of methods, and industrial needs are far from suitable.
Summary of the invention
The utility model is for adapting to the demand that modern industry is produced.A kind of centrifugal casting descaling machine is provided, has thoroughly overcome existing defective with method for cleaning, realize the operation of robot brain tool, the safe and effective cold type inner wall that carries out is cleared up, and ensures the quality of products.
The technical solution of the utility model is as follows: the centrifugal casting descaling machine comprises the cleaning dolly, cleaning plant, governor motion and electrical apparatus control system, the cleaning dolly is made of vehicle frame and wheel, wheel places on the track of centrifuge main frame, can move forward and backward, governor motion and cleaning plant are installed on the vehicle frame, described cleaning plant comprises cleaning brush, cleaning rod and rotating mechanism, cleaning brush is loaded on the cleaning rod front end, cleaning rod is loaded on the cleaning rod support, the cleaning rod support is contained on vertical governor motion, rotating mechanism is equipped with at the cleaning rod rear portion, and this mechanism comprises the cleaning motor, connector and the flexible axle that is loaded on inside; Described governor motion has horizontal and vertical two parts, lateral adjustment is by transverse slider seat, transverse slider, and cross lead screw, reductor constitute, and the transverse slider seat is loaded on the vehicle frame, transverse slider is housed on it, take-up housing one side is equipped with reductor, and its output connects horizontal leading screw, laterally in the leading screw seat on the leading screw other end insertion transverse slider, the two screw thread cooperates, the reductor action, the cross lead screw action drives the transverse slider move left and right; Vertically governor motion is made of support, longitudinal sliding block, elevating screw, reductor, support is loaded on the transverse slider, longitudinal sliding block is installed on the bracket upright post, reductor is equipped with on support top, and speed reducer output shaft connects elevating screw, in the leading screw seat on the leading screw lower end insertion longitudinal sliding block, both screw threads cooperate, by the reductor action, make the leading screw action, it is upper and lower mobile to drive longitudinal sliding block; The cleaning rod support is housed, in order to cleaning rod to be installed on the longitudinal sliding block; A reductor is equipped with at the vehicle frame rear portion, drives cleaning dolly wheel shaft by sprocket wheel, chain and rotates, and the cleaning dolly is moved forward and backward, and cleaning plant just has the free degree of three directions in top to bottom, left and right, front and rear like this; Electrical apparatus control system adopts the control technology of touch-screen+PLC+ computer, and its no part is loaded in the electric control cabinet.
The attainable important technological parameters of the utility model is:
Cleaning scope: cleaning length 0～6000mm, cleaning diameter ∮ 200～∮ 1600mm.
Cleaning rod adjustable range: upper and lower 280mm, left and right sides 200mm.
Cleaning dolly translational speed: 0～0.5M/S.
Cleaning brush specification: ∮ 200～600mm.
Compare with method for cleaning with existing, the utlity model has following advantage: 1. the cleaning brush position is adjustable arbitrarily, can satisfy the cleaning demand of different cold type inner walls, guarantee cleaning quality, 2. cleaning brush is driven by flexible axle, with cold type inner wall friction uniform and stable, no high vibration, scale removal process is not injected cold water simultaneously, can not cause the cold and hot drastic change of cold mould, can not damage cold mould, prolong cold mould service life greatly; 3. automation control, artificial destabilizing factor and potential safety hazard have been removed in mechanized operation, have reduced labour intensity simultaneously, save manpower, have improved production efficiency.
Description of drawings
Fig. 1 is a centrifugal casting descaling machine front view (partial cutaway)
Fig. 2 shows machine front view (partial cutaway) clearly for centrifugal casting
Fig. 3 is a centrifugal casting descaling machine vertical view (partial cutaway)
Fig. 4 is an A-A profile among Fig. 1
Fig. 5 is wheel shaft structure figure
The drawing explanation
Among Fig. 1: 1-reductor 2-support 3-cleaning motor 4-ballast box 5-is dolly clearly now
Among Fig. 2: 6-elevating screw 7-longitudinal sliding block 8-leading screw seat 9-cleaning rod support
The horizontal leading screw 12-of 10-transverse slider 11-transverse slider seat
Among Fig. 3: 13-reductor 14-reductor 15-sprocket wheel 16-chain
The 27-electric control cabinet
Among Fig. 4: the little axle of 17-18-clearly now brushes 19-cleaning rod 20-flexible axle 21-coupling sleeve
The 22-flexible shaft end
Among Fig. 5: 23-wheel 24-bearing 25-sprocket wheel 26-wheel shaft
The specific embodiment
Below in conjunction with the description of drawings specific embodiment of the present utility model: the centrifugal casting descaling machine comprises cleaning dolly, cleaning plant, governor motion and electrical apparatus control system, cleaning dolly 5 is made of vehicle frame and wheel, governor motion and cleaning plant are installed on the vehicle frame, bearing block is arranged at the vehicle frame bottom, buried bearing 24, wheel shaft 26 is loaded in the bearing 24, wheel 23 is equipped with at wheel shaft 26 two ends, each one of wheel shaft 26 front and back, sprocket wheel 25 (as shown in Figure 5) is housed on the hind axle, wheel places on the main frame track, can move forward and backward.Described cleaning plant comprises cleaning brush 18, cleaning rod 19 and rotating mechanism, as shown in Figure 4, cleaning brush 18 is loaded on cleaning rod 19 front ends, be connected with the little axle 17 of cleaning rod 19 inside, little axle 17 links to each other with flexible axle 20, and cleaning rod 19 right-hand members are equipped with cleaning motor 3, by coupling sleeve 21 with flexible shaft end 22 connections on flexible axle 20 and the cleaning motor 3, cleaning motor 3, coupling sleeve 21 and flexible axle 20 constitute rotating mechanism together, 3 work of cleaning motor drive flexible axle and rotate, and drive cleaning brush 18 rotation works.Described governor motion has horizontal and vertical two parts, and the transverse slider seat 12 of lateral adjustment is contained on the vehicle frame, and transverse slider 10 is housed on it, and a side of transverse slider seat 12 is equipped with reductor 13, and its output connects horizontal leading screw 11, the two screw thread combination.Vertically be contained on the transverse slider 10 on the support of governor motion, longitudinal sliding block 7 is installed on the column of support 2, and reductor 1 is equipped with on support 2 tops, and the output of reductor 1 connects elevating screw 26, in the leading screw seat 8 on the elevating screw 6 lower ends insertion longitudinal sliding block, the two screw thread combination.Cleaning rod support 9 is housed on the longitudinal sliding block 7, and in order to cleaning rod 19 to be installed, a reductor 14 is equipped with at the vehicle frame rear portion, drives the cleaning moving of car by the sprocket wheel on sprocket wheel 15, chain 16 and the back axle 25.Ballast box 4 is equipped with in the vehicle frame rear end, in order to assembled machine balance and increase wheel and the frictional force of track.Electrical apparatus control system adopts the control technology of touch-screen+PLC+ computer, and its element is loaded in the electric control cabinet 27, electric control cabinet 27 places on the vehicle frame, and system also is furnished with the handheld operation station, but remote-controlled operation.
Claims (2)
1. centrifugal casting descaling machine, comprise the cleaning dolly, cleaning plant, governor motion and electrical apparatus control system, the cleaning dolly is made up of vehicle frame and wheel, wheel places on the track of centrifuge main frame, governor motion is housed on the vehicle frame, it is characterized in that described cleaning plant comprises cleaning brush (18), cleaning rod (19) and rotating mechanism, cleaning brush (18) is loaded on the front end of cleaning rod (19), cleaning rod (19) is loaded on the cleaning rod support (9), cleaning rod support (9) is contained on vertical governor motion, rotating mechanism is equipped with at the cleaning rod rear portion, this mechanism comprises cleaning motor (3), connector and flexible axle (20), described governor motion has horizontal and vertical two parts, the transverse slider seat (12) of lateral adjustment is loaded on the vehicle frame, and transverse slider (10) is housed on it, and take-up housing one side is equipped with its output of reductor (13) and connects horizontal leading screw (11), laterally in the leading screw seat on leading screw (11) other end insertion transverse slider (10), the two screw thread cooperates; Vertically the support (2) of governor motion is contained on the transverse slider (10), longitudinal sliding block (7) is installed on the column of support (2), reductor (1) is equipped with on support (2) top, its output shaft connects elevating screw (6), in the leading screw seat (8) on elevating screw (6) the lower end insertion longitudinal sliding block (7), both screw threads cooperate; Cleaning rod support (9) is housed, in order to cleaning rod (19) to be installed on the longitudinal sliding block (7); Reductor (14) is equipped with at the vehicle frame rear portion, drives cleaning dolly (5) motion by sprocket wheel (15), chain (16); Cleaning plant has the free degree of three directions; Electrical apparatus control system adopts the control technology of touch-screen+PLC+ computer.
2. descaling machine according to claim 1, it is characterized in that cleaning brush (18) is loaded on cleaning rod (19) front end, the little axle (17) inner with cleaning rod (19) is connected, little axle (17) links to each other with flexible axle (20), cleaning rod (19) right-hand member is equipped with cleaning motor (3), by coupling sleeve (21) flexible axle (20) and the flexible shaft end of clearing up on the motor (3) (22) is connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202978920U CN201677019U (en) | 2009-12-16 | 2009-12-16 | Centrifugal casting cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202978920U CN201677019U (en) | 2009-12-16 | 2009-12-16 | Centrifugal casting cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201677019U true CN201677019U (en) | 2010-12-22 |
Family
ID=43342079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202978920U Expired - Fee Related CN201677019U (en) | 2009-12-16 | 2009-12-16 | Centrifugal casting cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201677019U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102398010A (en) * | 2011-11-14 | 2012-04-04 | 山西省高平市泫氏铸业有限公司 | Novel paint cleaning rod |
| CN102836985A (en) * | 2012-07-21 | 2012-12-26 | 古朝雄 | Large diameter type barrel cleaning brush rod of horizontal centrifugal casting machine |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
-
2009
- 2009-12-16 CN CN2009202978920U patent/CN201677019U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102398010A (en) * | 2011-11-14 | 2012-04-04 | 山西省高平市泫氏铸业有限公司 | Novel paint cleaning rod |
| CN102836985A (en) * | 2012-07-21 | 2012-12-26 | 古朝雄 | Large diameter type barrel cleaning brush rod of horizontal centrifugal casting machine |
| CN102836985B (en) * | 2012-07-21 | 2015-05-27 | 青岛新力通工业有限责任公司 | Large diameter type barrel cleaning brush rod of horizontal centrifugal casting machine |
| CN106001488A (en) * | 2016-06-30 | 2016-10-12 | 中原内配集团安徽有限责任公司 | Spraying, tube drawing and cleaning device for centrifugal casting of internal combustion engine cylinder sleeve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101222 Termination date: 20121216 |