CN202528041U - Derusting machine of strip steel - Google Patents

Derusting machine of strip steel Download PDF

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Publication number
CN202528041U
CN202528041U CN2012200927269U CN201220092726U CN202528041U CN 202528041 U CN202528041 U CN 202528041U CN 2012200927269 U CN2012200927269 U CN 2012200927269U CN 201220092726 U CN201220092726 U CN 201220092726U CN 202528041 U CN202528041 U CN 202528041U
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CN
China
Prior art keywords
polishing wheel
band steel
rust remover
main shaft
supporting seat
Prior art date
Application number
CN2012200927269U
Other languages
Chinese (zh)
Inventor
林施颖
邹庆东
高红科
Original Assignee
雅致集成房屋股份有限公司
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Filing date
Publication date
Application filed by 雅致集成房屋股份有限公司 filed Critical 雅致集成房屋股份有限公司
Priority to CN2012200927269U priority Critical patent/CN202528041U/en
Application granted granted Critical
Publication of CN202528041U publication Critical patent/CN202528041U/en

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Abstract

The utility model discloses a derusting machine of a strip steel. The derusting machine comprises a strip steel conveying mechanism (1), polishing wheels (2), a polishing wheel transmission mechanism (3), a lifting adjusting mechanism (4) used for adjusting a vertical height of the polishing wheel (2), a swing mechanism (5) used for controlling the polishing wheel (2) to slide along a horizontal direction, and a control system, wherein the polishing wheel transmission mechanism (3) drives the polishing wheel (2) to rotate, and the polishing wheels (2) are arranged in pair and are respectively acted on an upper surface and a lower surface of the strip steel; and the control system is respectively connected with the strip steel conveying mechanism (1), the polishing wheel transmission mechanism (3), the lifting adjusting mechanism (4) and the swing mechanism (5). The derusting machine of the strip steel, provided by the utility model, has the advantages of high automation degree, high derusting efficiency, good derusting quality, capability of collecting dust generated by derusting and facilitating improving a production environment of a workshop, lighter weight, capability of connected with a strip steel forming mill in series, and convenience for industrial production in a factory.

Description

Band steel rust remover

Technical field

The utility model relates to a kind of derusting device, relates in particular to a kind of device that is used to the steel automatic rust-removing.

Background technology

In the prior art, the band steel is to adopt hand cleaning mostly, and the workman removes the rusty stain of belt steel surface with manual polishing machine or wire brush.This rust cleaning mode efficient is low, rust cleaning weak effect, and on-the-spot dust can't reclaim, not only waste of manpower but also be unfavorable for environmental protection.

Summary of the invention

The utility model is to the defective of prior art, a kind of automation control is provided, rust cleaning efficient is high, the rust cleaning quality is good and is beneficial to the band steel rust remover of environmental protection.

The technical scheme of the utility model is following: a kind of band steel rust remover comprises: band steel connecting gear, polishing wheel and polishing wheel transmission mechanism; Comprise in addition: be used to regulate the polishing wheel vertical height lifting regulating mechanism, be used to control the wabbler mechanism and the control system of the swing of polishing wheel along continuous straight runs; Said polishing wheel transmission mechanism drives polishing wheel and rotates, and polishing wheel is provided with and acts on respectively the upper and lower surfaces of band steel in pairs; Said control system is connected with wabbler mechanism with band steel connecting gear, polishing wheel transmission mechanism, lifting regulating mechanism respectively.

The power processing head of said polishing wheel adopts thousand pages of emery wheels.

Thousand pages of emery wheels of said polishing wheel are installed in a side of a main shaft; The opposite side of this main shaft holds supporting by two self-regulated axles; One end of the outstanding said thousand pages of emery wheels of this main shaft is supported by unsteady spring bearing, and this unsteady spring bearing is fixed on the support slide unit through the bracing frame that floats.

Said polishing wheel transmission mechanism is installed on the said support slide unit; Comprise: driving motor, driving belt and belt pulley; Said belt pulley is separately positioned on the output shaft and the end of said main shaft away from thousand pages of emery wheels of said driving motor, and said driving motor drives said main shaft through driving belt and thousand pages of emery wheels rotate.

Said band steel connecting gear comprises: reducing motor, electromagnetic clutch, last feeding roller and following feeding roller; The movable sucker of said electromagnetic clutch is connected with said reducing motor output, and the quiet sucker of electromagnetic clutch is connected with said upward feeding roller or following feeding roller.

Said lifting regulating mechanism comprises: guide rail, the slide plate that is slidingly connected with said guide rail, adjusting nut, screw rod, the worm and wormwheel, the servomotor that are connected with said screw rod; Said slide plate is fixedly connected with the supporting member of polishing wheel, and said nut sleeve is connected on the screw rod, and this nut is fixedly connected with said slide plate; Thereby said servomotor drives said screw rod rotation through worm and wormwheel makes said nut and slide plate move up or down along said guide rail.

Said wabbler mechanism comprises: crank and connecting rod that supporting seat, horizontally-guided slide rail, slip cap are connected on the outer axle sleeve of said horizontally-guided slide rail, reducing motor, are connected with said reducing motor output; Said supporting seat is fixedly connected with the guide rail of said lifting regulating mechanism; Said axle sleeve is fixedly connected with supporting seat; The two ends of said connecting rod are connecting crank and supporting seat respectively, and said reducing motor drives said supporting seat axially slidably reciprocating along said horizontally-guided slide rail through crank and connecting rod.

Also comprise dust collection mechanism, this dust collection mechanism is provided with dust suction funnel, blower fan and the dust bucket that covers every pair of polishing wheel, and said dust suction funnel has suction port and is connected to said blower fan.

Said rust remover is series in the band steel moulding rolling machine system, by band steel moulding milling train traction power is provided.

Compared with prior art, the band steel rust remover of the utility model adopts automation control, greatly reduces personnel's labour intensity, has improved production efficiency; Lifting regulating mechanism can move up and down polishing wheel, after the wearing and tearing of Chiba wheel, can in time regulate the gap of Chiba wheel up and down, guarantees suitable rust cleaning quality; Wabbler mechanism can drive the Chiba wheel and swing back and forth along the width of being with steel, reaches the purpose of even rust cleaning; Dust collection mechanism can improve the production environment in workshop greatly with the most of dirt collection that produces in the rust cleaning process; In addition, the utility model rust remover weight is lighter, can be connected on the band steel moulding rolling machine system, and the band steel directly gets into band steel moulding mill milling through rust remover, and conveniently commercial production in factory has improved production efficiency greatly.

Description of drawings

Fig. 1 is the general structure sketch map of the utility model band steel rust remover;

Fig. 2 is the structural representation of said band steel connecting gear 1;

Fig. 3 is the structural representation of said polishing wheel 2 and polishing wheel transmission mechanism 3;

Fig. 4 is the structural representation of said lifting regulating mechanism 4;

Fig. 5 is the structural representation of said wabbler mechanism 5;

Fig. 6 is the structural representation of said dust collection mechanism 6;

Fig. 7 is the circuit diagram of the utility model band steel rust remover.

The specific embodiment

Below in conjunction with accompanying drawing the embodiment of the utility model is done further detailed description.

As shown in Figure 1, the band steel rust remover of the utility model mainly comprises: band steel connecting gear 1, polishing wheel 2, polishing wheel transmission mechanism 3, be used to regulate polishing wheel 2 vertical heights lifting regulating mechanism 4, be used to control wabbler mechanism 5, dust collection mechanism 6 and the control system of the swing of polishing wheel 2 along continuous straight runs.Wherein, Said polishing wheel transmission mechanism 3 drives polishing wheel 2 and rotates; Thereby polishing wheel 2 is provided with and acts on respectively the upper and lower surfaces of band steel in pairs and realizes two-sided rust removing function; Said control system is connected with wabbler mechanism 5 with band steel connecting gear 1, polishing wheel transmission mechanism 3, lifting regulating mechanism 4 respectively, is used for controlling whole rust cleaning process automatically, has significantly reduced manually-operated.

As shown in Figure 2, said band steel connecting gear 1 comprises: reducing motor 11, electromagnetic clutch 12, last feeding roller 13 and following feeding roller 14.Said electromagnetic clutch 12 comprises a movable sucker 121 and a quiet sucker 122, and wherein movable sucker 121 is connected with said reducing motor 11 outputs, and quiet sucker 122 is connected with said feeding roller 14 down.When electromagnetic clutch 12 not during adhesive, following feeding roller 14 separates with reducing motor 11, and upper and lower feeding roller 13 and 14 all can freely rotate; After pressing point driving switch, movable sucker of electromagnetic clutch 12 121 and quiet sucker 122 adhesives, reducing motor 11 can drive down feeding roller 14 and rotate, thereby will be withs steel 10 to be fed forward, deliver to subscribe the position after crawl stop, the completion feeding is moved.

As shown in Figure 3; The power processing head of said polishing wheel 2 adopts thousand pages of emery wheels 21; These thousand pages of emery wheels 21 are installed in a side of its main shaft 22, and the opposite side of this main shaft 22 holds 23 supportings by two self-regulated axles, and an end of these main shaft 22 outstanding said thousand pages of emery wheels 21 is then by unsteady spring bearing 24 supportings; The spring bearing 24 that should float is fixed on the support slide unit 26 through the bracing frame 25 that floats; Support slide unit 26 is through Ageing Treatment, and the bracing frame 25 that floats is provided with positioning spigot and is connected with unsteady spring bearing 24, guarantees the correct position of unsteady spring bearing 24.

Said polishing wheel transmission mechanism 3 is installed on the said support slide unit 26; Comprise: driving motor 31, driving belt 32 and belt pulley 33; Said belt pulley 33 is separately positioned on the output shaft and the end of said main shaft 22 away from thousand pages of emery wheels 21 of said driving motor 31; Said driving motor 31 drives said main shaft 22 and thousand pages of emery wheel 21 rotations thereof through driving belt 32, to reach the purpose of removing the steel surface corrosion.

As shown in Figure 4, said lifting regulating mechanism 4 comprises: guide rail 41, the slide plate 42 that is slidingly connected with said guide rail 41, adjusting nut 43, screw rod 44, the worm and wormwheel 45 and the servomotor 46 that are connected with said screw rod 44.The supporting member of said slide plate 42 and polishing wheel 2 connects through bolt like the support slide unit in the present embodiment 26, and said nut 43 is socketed on the screw rod 44, and this nut 43 is fixedly connected with said slide plate 42.Thereby said servomotor 46 drives said screw rod 44 through worm and wormwheel 45 and rotates and makes said nut 43 drive slide plates 42 to move up or down along said guide rail 41, so drive support slide unit 26 and on thousand pages of emery wheels 21 move up or down.Like this after Chiba emery wheel 21 wearing and tearing, can be through moving up and down, in time regulate up and down the gap between thousand pages of emery wheels 21, guarantee suitable rust cleaning quality.

As shown in Figure 5, said wabbler mechanism 5 comprises: supporting seat 51, two the horizontally-guided slide rails 52 in front and back that are located at supporting seat 51 bottoms, axle sleeve 53, reducing motor 54, the crank 55 and the connecting rod 56 that are connected with said reducing motor 54 outputs.Said supporting seat 51 is fixedly connected with the guide rail 41 of said lifting regulating mechanism 4; Said axle sleeve 53 is fixed in supporting seat 51 bottoms and slip cap is connected on outside the said horizontally-guided slide rail 52; The two ends of said connecting rod 56 are connecting crank 55 and supporting seat 51 respectively; Said thus reducing motor 54 can drive said supporting seat 51 axially slidably reciprocating along said horizontally-guided slide rail 52 through crank 55 and connecting rod 56; Thereby drive thousand pages of emery wheels 21 along axially the swinging back and forth of horizontally-guided slide rail 52, reach axially the evenly purpose of rust cleaning.

As shown in Figure 6; Said dust collection mechanism 6 is provided with dust suction funnel, blower fan 61 and the dust bucket 62 that covers every pair of polishing wheel 2; Said dust suction funnel has suction port 63 and is connected to said blower fan 61; Can with the most of dirt collection that produces in the rust cleaning process in dust bucket 62, improve the production environment in workshop greatly.

Can on the direction of advancing, many rust removers be set according to the corrosion situation of band steel, also can rust remover be series in the band steel moulding rolling machine system, traction power is provided, can enhance productivity by band steel moulding milling train along the band steel.Fig. 7 is the circuit diagram of the utility model band steel rust remover; Said control system is by PLC, man-computer interface, encoder forming control system control servomotor; Said driving motor 31 adopts frequency converting and energy saving devices control, can prevent motor frequent starting electric current excessive service life that influences motor.When belt steel rolling accomplish to cut off, polishing wheel stopped operating automatically, and the band steel is when advancing; Polishing wheel startup automatically eliminates rust; And polishing wheel speed and strip mill speed synchronization, can the flexible output speed according to band steel corrosion degree, make the rust cleaning effect reach optimum state.

The above is the preferred embodiment of the utility model, is not limited to the utility model, all modifications of in the utility model spirit and principle, being done, is equal to replacement or improvement etc., all should be included in the protection domain of the utility model.

Claims (9)

1. a band steel rust remover comprises: band steel connecting gear (1), polishing wheel (2) and polishing wheel transmission mechanism (3); It is characterized in that, also comprise:
Be used to regulate polishing wheel (2) vertical height lifting regulating mechanism (4), be used to control the wabbler mechanism (5) and the control system of the swing of polishing wheel (2) along continuous straight runs;
Said polishing wheel transmission mechanism (3) drives polishing wheel (2) and rotates, and polishing wheel (2) is provided with and acts on respectively the upper and lower surfaces of band steel in pairs; Said control system is connected with wabbler mechanism (5) with band steel connecting gear (1), polishing wheel transmission mechanism (3), lifting regulating mechanism (4) respectively.
2. band steel rust remover according to claim 1 is characterized in that: the power processing head of said polishing wheel (2) adopts thousand pages of emery wheels (21).
3. band steel rust remover according to claim 2; It is characterized in that: thousand pages of emery wheels (21) of said polishing wheel (2) are installed in a side of a main shaft (22); The opposite side of this main shaft (22) holds (23) supporting by two self-regulated axles; One end of the outstanding said thousand pages of emery wheels (21) of this main shaft (22) is by unsteady spring bearing (24) supporting, and this unsteady spring bearing (24) is fixed on the support slide unit (26) through the bracing frame (25) that floats.
4. band steel rust remover according to claim 3; It is characterized in that: said polishing wheel transmission mechanism (3) is installed on the said support slide unit (26); Comprise: driving motor (31), driving belt (32) and belt pulley (33); Said belt pulley (33) is separately positioned on the output shaft and the end of said main shaft (22) away from thousand pages of emery wheels (21) of said driving motor (31), and said driving motor (31) drives said main shaft (22) through driving belt (32) and thousand pages of emery wheels (21) rotate.
5. according to each described band steel rust remover of claim 1 to 4, it is characterized in that said band steel connecting gear (1) comprising: reducing motor (11), electromagnetic clutch (12), last feeding roller (13) and following feeding roller (14); The movable sucker (121) of said electromagnetic clutch (12) is connected with said reducing motor (11) output, and the quiet sucker (122) of electromagnetic clutch (12) is connected with said upward feeding roller (13) or following feeding roller (14).
6. according to each described band steel rust remover of claim 1 to 4; It is characterized in that said lifting regulating mechanism (4) comprising: guide rail (41), the slide plate (42), adjusting nut (43), screw rod (44), the worm and wormwheel (45) that is connected with said screw rod (44), the servomotor (46) that are slidingly connected with said guide rail (41); Said slide plate (42) is fixedly connected with the supporting member of polishing wheel (2), and said nut (43) is socketed on the screw rod (44), and this nut (43) is fixedly connected with said slide plate (42); Said servomotor (46) drives said screw rod (44) through worm and wormwheel (45) thereby rotates and makes said nut (43) and slide plate (42) move up or down along said guide rail (41).
7. band steel rust remover according to claim 6; It is characterized in that said wabbler mechanism (5) comprising: crank (55) and connecting rod (56) that supporting seat (51), horizontally-guided slide rail (52), slip cap are connected on the outer axle sleeve (53) of said horizontally-guided slide rail (52), reducing motor (54), are connected with said reducing motor (54) output; Said supporting seat (51) is fixedly connected with the guide rail (41) of said lifting regulating mechanism (4); Said axle sleeve (53) is fixedly connected with supporting seat (51); The two ends of said connecting rod (56) are connecting crank (55) and supporting seat (51) respectively, and said reducing motor (54) drives said supporting seat (51) axially slidably reciprocating along said horizontally-guided slide rail (52) through crank (55) and connecting rod (56).
8. according to each described band steel rust remover of claim 1 to 4; It is characterized in that: also comprise dust collection mechanism (6); This dust collection mechanism (6) is provided with dust suction funnel, blower fan (61) and the dust bucket (62) that covers every pair of polishing wheel (2), and said dust suction funnel has suction port (63) and is connected to said blower fan (61).
9. according to each described band steel rust remover of claim 1 to 4, it is characterized in that: said rust remover is series in the band steel moulding rolling machine system, by band steel moulding milling train traction power is provided.
CN2012200927269U 2012-03-13 2012-03-13 Derusting machine of strip steel CN202528041U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200927269U CN202528041U (en) 2012-03-13 2012-03-13 Derusting machine of strip steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200927269U CN202528041U (en) 2012-03-13 2012-03-13 Derusting machine of strip steel

Publications (1)

Publication Number Publication Date
CN202528041U true CN202528041U (en) 2012-11-14

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104070358A (en) * 2014-06-27 2014-10-01 德清华腾金属材料有限公司 Flat wire material processing device for chain
CN104369073A (en) * 2014-10-17 2015-02-25 无锡市新加源冶金机械制造有限公司 Strip steel derusting machine
CN104551954A (en) * 2014-10-17 2015-04-29 无锡市新加源冶金机械制造有限公司 All-in-one de-rusting and drying machine
CN104875086A (en) * 2015-05-13 2015-09-02 合肥通用机械研究院 Automatic edge polishing device for potassium superoxide plate
CN106140840A (en) * 2015-03-30 2016-11-23 宝山钢铁股份有限公司 A kind of strip surface scale removal equipment and method thereof
CN106694585A (en) * 2017-02-13 2017-05-24 天津中钢联科技发展有限公司 High-efficiency hot rolled steel plate differential leveling and dedusting device
CN108705426A (en) * 2018-03-23 2018-10-26 宁波宝新不锈钢有限公司 A kind of heavy type scrubbing unit

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104070358A (en) * 2014-06-27 2014-10-01 德清华腾金属材料有限公司 Flat wire material processing device for chain
CN104369073A (en) * 2014-10-17 2015-02-25 无锡市新加源冶金机械制造有限公司 Strip steel derusting machine
CN104551954A (en) * 2014-10-17 2015-04-29 无锡市新加源冶金机械制造有限公司 All-in-one de-rusting and drying machine
CN106140840A (en) * 2015-03-30 2016-11-23 宝山钢铁股份有限公司 A kind of strip surface scale removal equipment and method thereof
CN106140840B (en) * 2015-03-30 2018-09-04 宝山钢铁股份有限公司 A kind of strip surface scale removal equipment and its method
CN104875086A (en) * 2015-05-13 2015-09-02 合肥通用机械研究院 Automatic edge polishing device for potassium superoxide plate
CN106694585A (en) * 2017-02-13 2017-05-24 天津中钢联科技发展有限公司 High-efficiency hot rolled steel plate differential leveling and dedusting device
CN108705426A (en) * 2018-03-23 2018-10-26 宁波宝新不锈钢有限公司 A kind of heavy type scrubbing unit
CN108705426B (en) * 2018-03-23 2019-11-22 宁波宝新不锈钢有限公司 A kind of heavy type scrubbing unit

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170124

Address after: South South technology twelve road 518000 in Guangdong province Shenzhen city Nanshan District Guangdong streets High-tech Zone No. 007 Jiuzhou electric building five building F room

Patentee after: Shenzhen elegant Integrated Housing Co., Ltd.

Address before: 518057 Guangdong city of Shenzhen province Nanshan District South Road twelve Jiuzhou electric building 5F

Patentee before: Yahgee Modular House Co., Ltd.

Effective date of registration: 20170124

Address after: South South technology twelve road 518000 in Guangdong province Shenzhen city Nanshan District Guangdong streets High-tech Zone No. 007 Jiuzhou electric building five building F room

Patentee after: Shenzhen elegant Integrated Housing Co., Ltd.

Address before: 518057 Guangdong city of Shenzhen province Nanshan District South Road twelve Jiuzhou electric building 5F

Patentee before: Yahgee Modular House Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121114

Termination date: 20190313