CN202006188U - Ultrasonic cleaning device for flux-cored wire steel strip - Google Patents
Ultrasonic cleaning device for flux-cored wire steel strip Download PDFInfo
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- CN202006188U CN202006188U CN2011200415374U CN201120041537U CN202006188U CN 202006188 U CN202006188 U CN 202006188U CN 2011200415374 U CN2011200415374 U CN 2011200415374U CN 201120041537 U CN201120041537 U CN 201120041537U CN 202006188 U CN202006188 U CN 202006188U
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- flux
- steel band
- cored wire
- groove
- wire steel
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Abstract
The utility model relates to an ultrasonic cleaning device for a flux-cored wire steel strip, which comprises a rack, a material-loading rack and a material-unloading rack, wherein the direction of the material-loading rack is set to the front; a cleaning device, a spraying device and a drying device are sequentially arranged in the rack from the front to the back; the cleaning device comprises an ultrasonic groove which is arranged in the rack; a pinch roller is arranged inside the ultrasonic groove; a transduction box is arranged in the middle inside the ultrasonic groove; the spraying device is arranged at the back of the ultrasonic groove and comprises a spraying groove; a spraying system is arranged inside the spraying groove; the drying device is arranged at the back of the spraying groove and comprises a drying groove; a drying air knife is arranged in the drying groove. The ultrasonic cleaning device for a flux-cored wire steel strip has the advantages of compact structure and small volume, which can effectively clean the flux-cored wire steel strip and consumes less energy.
Description
[technical field]
The utility model relates to the coiled material cleaning equipment, is specifically related to a kind of device that adopts ultrasonic wave that the flux-cored wire steel band is cleaned.
[background technology]
Flux-cored wire is to coat medicinal powder by steel band, forms through rolling, draw.Flux-cored wire has had both the good processing performance and the CO of SMAW
2Solid welding wire gas shield high efficiency is the advantage of weldering automatically; Under the high arc temperature effect, various material gas making, slag making in the medicine core are gas, slag Combined Protection to molten drop and molten bath.Obviously improved welding technological properties, molten drop is spray transfer, and splash little (or nothing is splashed), appearance of weld is attractive in appearance, is fit to all-position welding.Deposition rate is higher than CO
2Solid welding wire is about 4 times of SMAW.Continuous welding process reduces welding machine open circuit loss; Welding current is by very thin metal sheath, and its current density is big, has increased resistance heat, has improved the thermal source utilization rate, synthesis energy saving 20%-30% (comparing with SMAW).But its shortcoming is: during welding, wire feed is than the solid welding wire difficulty; And the easy corrosion of welding wire appearance, the easy moisture absorption of pulvis.For this reason, the importance of the cleaning performance of steel band before coating just highlights.Before the present invention made, common way was: after steel band is passed ultrasonic wave cleaning case and filtered water tank cleaning successively, and the oven dry take-up.The shortcoming of this kind cleaning method is that cleaning performance difference and cleaning speed are low, is difficult to satisfy flux-cored wire and produces high-quality, high-speed requirement.
China utility model patent CN201020147621.X discloses a kind of flux-cored wire steel band cleaning device, it comprises paying out machine, ultrasonic wave cleaning case, filtered water tank, baking oven and admission machine, it also comprises heating cabinet, air blow drying case and secondary baking oven, described paying out machine, heating cabinet, ultrasonic wave cleaning case, filtered water tank, air blow drying case, baking oven, a secondary baking oven and admission machine order setting successively.This cleaning device is owing to use the design of repeated drying, heating for multiple times, and it is higher to consume energy, and haves much room for improvement.
China utility model patent CN201020147649.3 then discloses a kind of flux-cored wire steel band cleaning air blow drying device, comprise casing, it is characterized in that: be provided with the wire-crossing wheel that passes for steel band in the described casing, the both sides that supply steel band to pass the position between the described wire-crossing wheel are provided with plurality of nozzles, described nozzle is fixed on the box body wall, and described nozzle links to each other with compressed air hose; Also be provided with exhaust outlet on the described box body wall.
[summary of the invention]
" technical problem that will solve "
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of new lower ultrasonic type flux-cored wire steel band cleaning device of more compact structure, energy consumption is provided.
" technical scheme "
In order to achieve the above object, the utility model provides a kind of flux-cored wire steel band ultrasonic cleaning equipment, comprise frame 2, be separately positioned on the stock shelf 1 and the blanking rack 19 of described frame 2 rear and front ends, wherein, direction setting with stock shelf 1 is the place ahead, the direction setting of blanking rack 19 is the rear, is provided with cleaning device, spray equipment and drying unit between described stock shelf 1 and blanking rack 19 from front to back successively, is respectively applied for the flux-cored wire steel band is cleaned, sprays and dries.Wherein, described cleaning device comprises the ultrasonic tank 6 that is arranged in the frame, be equipped with in the front and back end of ultrasonic tank 6 inside and be used for the pinch roller 4 that the direct of travel to described flux-cored wire steel band play the guiding role, be provided with in described ultrasonic tank 6 bosom zones and be used to send hyperacoustic transducing box 5, described steel band cleans through supersonic oscillations in the transducing box through behind the pinch roller 4.Described spray equipment is arranged on ultrasonic tank 6 rear portions, comprises the spray groove 11 that is located in the frame 2, and described spray groove 11 inside are provided with and are used for the spray system 13 that the steel band to the traveling process process sprays; Described drying unit is arranged on spray groove 11 rear portions, comprises the oven dry groove 15 that is located in the frame 2, is provided with oven dry air knife 16 in the described oven dry groove 15.
According to a kind of concrete embodiment of above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, wherein said ultrasonic tank 6, spray groove 11 all are provided with overfall 12 on cell wall.Water too much in ultrasonic tank 6 and the spray groove 11 overflows by overfall 12.
According to the another kind of concrete embodiment of above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, wherein said spray system 13 comprises spray head, shower water pipeline 23, shower water circulating pump 24 and shower water filter 22.
Preferred embodiment a kind of according to above-mentioned flux-cored wire steel band ultrasonic cleaning equipment also is provided with air cleaner 20 in the wherein said oven dry groove 15.
According to another concrete embodiment of above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, be provided with wet type heating tube 34 in the wherein said ultrasonic tank 6.Can be used for heating ultrasonic tank 6.
More preferably, be provided with dry type heating tube 31 in the described oven dry groove 15.Can be used for the air in the heating, drying groove 15.
A kind of concrete embodiment according to above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, wherein said oven dry air knife 16 is paired settings, each is separately positioned on the both sides up and down of the flux-cored wire steel band of process in the traveling process to oven dry air knife 16, can dry the both sides up and down of flux-cored wire steel band simultaneously.At oven dry air knife middle part, promptly the course downside of flux-cored wire steel band is provided with support wheel 18, the flux-cored wire steel band is moved along support wheel advance, and can directly not touch oven dry air knife 16.
Preferred embodiment a kind of according to above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, the sidewall of wherein said oven dry groove 15 is provided with insulation interlayer 30.
According to the another kind of concrete embodiment of above-mentioned flux-cored wire steel band ultrasonic cleaning equipment, wherein said frame 2 bottoms are provided with down the mouth of a river 27.
More preferably, between described ultrasonic tank 6 and spray groove 11, be provided with Wiper blade 9.Because the steel strip surface that shifts out from ultrasonic tank 6 has water, Wiper blade 9 can scrape off the water of steel strip surface, makes the water of remained on surface of the steel band that enters spray groove 11 and dirt still less.
" beneficial effect "
The utility model compact conformation, volume is less, can effectively clean the flux-cored wire steel band, and energy consumption is less.
[description of drawings]
Fig. 1 is the front view of the utility model flux-cored wire steel band ultrasonic cleaning equipment;
Fig. 2 is the vertical view of the utility model flux-cored wire steel band ultrasonic cleaning equipment;
Fig. 3 is the A-A direction view of the ultrasonic tank of the utility model flux-cored wire steel band ultrasonic cleaning equipment;
Fig. 4 is the B-B direction view of the spray groove of the utility model flux-cored wire steel band ultrasonic cleaning equipment;
Fig. 5 is the C-C direction view of the oven dry groove of the utility model flux-cored wire steel band ultrasonic cleaning equipment;
Wherein, 1, stock shelf; 2, frame; 4, pinch roller; 5, transducing box; 6, ultrasonic tank; 9, Wiper blade; 11, spray groove; 12, overfall; 13, spray system; 15, oven dry groove; 16, oven dry air knife; 18, support wheel; 19, blanking rack; 20, air cleaner; 22, shower water filter; 23, shower water pipeline; 24, shower water circulating pump; 27, the following mouth of a river; 30, insulation interlayer; 31, dry type heating tube; 34, wet type heating tube.
[specific embodiment]
Following embodiment illustrates flux-cored wire steel band ultrasonic cleaning equipment of the present utility model in conjunction with the accompanying drawings without limitation.Those skilled in the art are under the situation that does not break away from spirit and scope of the present utility model; can also make variations and modifications to equipment of the present utility model; but all equivalent technical schemes all belong to category of the present invention, and the utility model protection domain is limited by claims.
Embodiment 1
Flux-cored wire steel band ultrasonic cleaning equipment, the parts that stretch out in stainless steel frame 2 rear and front ends are stock shelf 1 and blanking rack 19, are used to stretch into or take out the flux-cored wire steel band.In order to narrate conveniently, be the place ahead with the direction setting of stock shelf 1, the direction setting of blanking rack 19 is the rear.Be provided with successively from front to back in the frame 2 and be respectively applied for cleaning device, spray equipment and the drying unit that the flux-cored wire steel band is cleaned, sprays and dries, be provided with the mouth of a river 27 down in the bottom of frame 2.
Cleaning device comprises ultrasonic tank 6, be equipped with in the front and back end of ultrasonic tank 6 inside and be used for the pinch roller 4 that the direct of travel to described flux-cored wire steel band play the guiding role, be provided with in ultrasonic tank 6 bosom zones and be used to send hyperacoustic transducing box 5, also be provided with wet type heating tube 34 in a side of ultrasonic tank 6.Steel band through the supersonic oscillations cleaning, is removed surperficial dirt through behind the pinch roller 4 in the transducing box.Sidewall in ultrasonic tank 6 has overfall 12.
The steel strip surface that shifts out from cleaning device has had water part dirt earlier through Wiper blade 9, is removed the water and the part dirt on surface, enters spray equipment then.Spray equipment comprises spray groove 11, described spray groove 11 inner spray systems 13.Spray system 13 comprises spray head (not drawing among the figure), shower water pipeline 23, shower water circulating pump 24 and shower water filter 22.Clean the flux-cored wire steel strip surface once more by spray.Similar to ultrasonic tank is, also is provided with overfall 12 on the cell wall of spray groove 11, is used to discharge excessive shower water.
The steel band that shifts out from spray groove enters drying unit.Drying unit comprises oven dry groove 15, and the sidewall of oven dry groove 15 is provided with insulation interlayer 30.Be provided with 10 pairs of oven dry air knives 16, one group of air cleaner 20 and one group of dry type heating tube 31 that is used for the air of heating, drying groove 15 in the groove 15 in oven dry.Each is separately positioned on the both sides up and down of the flux-cored wire steel band of process in the traveling process to oven dry air knife 16, can dry the both sides up and down of flux-cored wire steel band simultaneously.At oven dry air knife middle part, promptly the course downside of flux-cored wire steel band is provided with support wheel 18, the flux-cored wire steel band is moved along support wheel advance, and can directly not touch oven dry air knife 16.
Claims (10)
1. flux-cored wire steel band ultrasonic cleaning equipment, comprise frame (2), be separately positioned on the stock shelf (1) and the blanking rack (19) of described frame (2) rear and front end, it is characterized in that the direction setting with stock shelf (1) is the place ahead, between described stock shelf (1) and blanking rack (19), be provided with cleaning device from front to back successively, spray equipment and drying unit, wherein, described cleaning device comprises the ultrasonic tank (6) that is arranged in the frame, be equipped with in the inner front and back end of ultrasonic tank (6) and be used for the pinch roller (4) that the direct of travel to described steel band play the guiding role, be provided with in described ultrasonic tank (6) bosom zone and be used to send hyperacoustic transducing box (5); Described spray equipment is arranged on ultrasonic tank (6) rear portion, comprises the spray groove (11) that is located in the frame (2), and described spray groove (11) inside is provided with spray system (13); Described drying unit is arranged on spray groove (11) rear portion, comprises the oven dry groove (15) that is located in the frame (2), is provided with oven dry air knife (16) in the described oven dry groove (15).
2. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that described ultrasonic tank (6), spray groove (11) all are provided with overfall (12) on cell wall.
3. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that described spray system (13) comprises spray head, shower water pipeline (23), shower water circulating pump (24) and shower water filter (22).
4. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that also being provided with in the described oven dry groove (15) air cleaner (20).
5. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that being provided with in the described ultrasonic tank (6) wet type heating tube (34).
6. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that being provided with in the described oven dry groove (15) dry type heating tube (31).
7. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1, it is characterized in that described oven dry air knife (16) is paired setting, each is separately positioned on the both sides up and down of the steel band of process in the traveling process to oven dry air knife (16), is provided with support wheel (18) at oven dry air knife middle part.
8. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that the sidewall of described oven dry groove (15) is provided with insulation interlayer (30).
9. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that described frame (2) bottom is provided with down the mouth of a river (27).
10. flux-cored wire steel band ultrasonic cleaning equipment according to claim 1 is characterized in that being provided with Wiper blade (9) between described ultrasonic tank (6) and spray groove (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200415374U CN202006188U (en) | 2011-02-18 | 2011-02-18 | Ultrasonic cleaning device for flux-cored wire steel strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200415374U CN202006188U (en) | 2011-02-18 | 2011-02-18 | Ultrasonic cleaning device for flux-cored wire steel strip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202006188U true CN202006188U (en) | 2011-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200415374U Expired - Fee Related CN202006188U (en) | 2011-02-18 | 2011-02-18 | Ultrasonic cleaning device for flux-cored wire steel strip |
Country Status (1)
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| CN (1) | CN202006188U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102688869A (en) * | 2012-06-08 | 2012-09-26 | 山东泰邦生物制品有限公司 | On-line raw plasma bag cleaning and disinfecting control device |
| CN103084357A (en) * | 2013-01-22 | 2013-05-08 | 张家港市超声电气有限公司 | Cleaning device and cleaning method for high-cleanliness ultrasonic material belt |
| CN104308411A (en) * | 2014-10-31 | 2015-01-28 | 浙江久德不锈钢型材有限公司 | Online belt steel cleaning device |
| CN104438214A (en) * | 2014-12-01 | 2015-03-25 | 中航电测仪器股份有限公司 | Continuous cleaning device and process for ultrathin coil strips |
| CN106216775A (en) * | 2016-08-31 | 2016-12-14 | 浙江金洲管道工业有限公司 | A kind of welding wire surface cleaning device of synchronous welding |
| CN107597642A (en) * | 2017-10-20 | 2018-01-19 | 惠州市深启不锈钢有限公司 | Steel disc cleaning device |
| CN108413738A (en) * | 2018-03-15 | 2018-08-17 | 刘美香 | A kind of processing of crude drugs drying process |
| CN108889714A (en) * | 2018-07-31 | 2018-11-27 | 厦门宇春机电设备有限公司 | A kind of high-accuracy hardware panel automatic ultrasonic-wave cleaning machine |
-
2011
- 2011-02-18 CN CN2011200415374U patent/CN202006188U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102688869A (en) * | 2012-06-08 | 2012-09-26 | 山东泰邦生物制品有限公司 | On-line raw plasma bag cleaning and disinfecting control device |
| CN103084357A (en) * | 2013-01-22 | 2013-05-08 | 张家港市超声电气有限公司 | Cleaning device and cleaning method for high-cleanliness ultrasonic material belt |
| CN104308411A (en) * | 2014-10-31 | 2015-01-28 | 浙江久德不锈钢型材有限公司 | Online belt steel cleaning device |
| CN104438214A (en) * | 2014-12-01 | 2015-03-25 | 中航电测仪器股份有限公司 | Continuous cleaning device and process for ultrathin coil strips |
| CN106216775A (en) * | 2016-08-31 | 2016-12-14 | 浙江金洲管道工业有限公司 | A kind of welding wire surface cleaning device of synchronous welding |
| CN107597642A (en) * | 2017-10-20 | 2018-01-19 | 惠州市深启不锈钢有限公司 | Steel disc cleaning device |
| CN108413738A (en) * | 2018-03-15 | 2018-08-17 | 刘美香 | A kind of processing of crude drugs drying process |
| CN108889714A (en) * | 2018-07-31 | 2018-11-27 | 厦门宇春机电设备有限公司 | A kind of high-accuracy hardware panel automatic ultrasonic-wave cleaning machine |
| CN108889714B (en) * | 2018-07-31 | 2024-03-26 | 厦门宇春环保科技有限公司 | Automatic ultrasonic cleaner for high-precision hardware panel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111012 Termination date: 20120218 |