CN106766696A - Band on-line cleaning equipment - Google Patents
Band on-line cleaning equipment Download PDFInfo
- Publication number
- CN106766696A CN106766696A CN201710169086.4A CN201710169086A CN106766696A CN 106766696 A CN106766696 A CN 106766696A CN 201710169086 A CN201710169086 A CN 201710169086A CN 106766696 A CN106766696 A CN 106766696A
- Authority
- CN
- China
- Prior art keywords
- band
- brush roll
- line cleaning
- cleaning equipment
- rinse bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 30
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 15
- 210000005056 cell body Anatomy 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 abstract description 7
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002592 echocardiography Methods 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of band on-line cleaning equipment, including the uncoiler, spray rinsing mechanism, drying mechanism and the winder that set gradually, also include pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, the pretreatment brush roll mechanism is located at ultrasonic wave synthesis rinse bath front, and the pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath are located between uncoiler and spray rinsing mechanism.The band on-line cleaning device structure is reasonable in design, previously by pretreatment brush roll, mechanism removes large volume of attachment, pass behind residual thing on ultrasonic wave synthesis rinse bath vibrations cleaning band, removal of residue is removed equivalent to a Saunas cleaning, even it is neat and tidy that the dirt spot between gap can be cleared up, so as to ensure the light cleaning of non-ferrous metal board belt surface, cleaning is thoroughly efficient.
Description
Technical field
The present invention relates to metal plate and belt and copper strip production technical field, set more particularly, to a kind of band on-line cleaning
It is standby.
Background technology
Common cleaning device using weak acid peel off, brush roll scrub, hydraulic pressure rinse etc. mode carry out, during generally require
The debris such as pollutant, grease in surface and gap are removed by substantial amounts of exfoliation corrosion, loss is big and effect is general.It is existing
Ultrasonic technology it is more ripe, but be totally impossible thing if cleaning copper strips is directly used in.
The content of the invention
In view of the shortcomings of the prior art, the technical problems to be solved by the invention are to provide a kind of band on-line cleaning equipment,
To reach cleaning thoroughly efficient purpose.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is：
The band on-line cleaning equipment, including uncoiler, spray rinsing mechanism, drying mechanism and the winding for setting gradually
Machine, also including pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, it is comprehensive clear that the pretreatment brush roll mechanism is located at ultrasonic wave
Washing trough front, the pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath are located between uncoiler and spray rinsing mechanism.
The pretreatment brush roll mechanism is both brush roll mechanisms, and one of which includes being located at lower transport rollers and positioned at conveying
Brush roll above roller, another group includes conveying roller and the brush roll below conveying roller above.
The process auxiliary machine for two coiled strip ends to be connected is provided between the uncoiler and pretreatment brush roll mechanism
Structure.
The ultrasonic wave synthesis rinse bath includes cell body with the acid solution and supersonic generator that are arranged in cell body.
Squeeze roll is provided between the spray rinsing mechanism and drying mechanism.
The auxiliary pinch mechanism for preventing band from being moved about in equipment is provided between the spray rinsing mechanism and drying mechanism.
The drying mechanism is suspended dryer structure, and the suspended dryer structure includes drying baker and is located at drying baker
Interior heater, is provided with the blow structure for band to be suspended in the drying baker.
Constant tension mechanism is provided between the drying mechanism and winder.
Automatic centering mechanism is provided between the drying mechanism and winder.
Heater and temperature sensor are provided with the cell body.
The present invention compared with prior art, with advantages below：
The band on-line cleaning device structure is reasonable in design, is removed previously by pretreatment brush roll mechanism large volume of attached
Thing, residual thing on ultrasonic wave synthesis rinse bath vibrations cleaning band is passed behind, removal of residue is removed equivalent to a Saunas cleaning,
Even it is neat and tidy that the dirt spot between gap can be cleared up, so that ensure the light cleaning of non-ferrous metal board belt surface,
Cleaning is thoroughly efficient.
Brief description of the drawings
The content expressed by each width accompanying drawing of this specification and the mark in figure are briefly described below：
Fig. 1 is band on-line cleaning device structure schematic diagram of the present invention.
In figure：
1. uncoiler, 2. process auxiliary body, 3. pretreatment brush roll mechanism, 4. ultrasonic wave synthesis rinse bath, 5. spray drift
Washing machine structure, 6. squeeze roll, 7. auxiliary pinch mechanism, 8. suspended dryer structure, 9. constant tension mechanism, 10. automatic centering mechanism,
11. winders.
Specific embodiment
Below against accompanying drawing, by the description to embodiment, further details of is made to specific embodiment of the invention
Explanation.
As shown in figure 1, the band on-line cleaning equipment, including uncoiler 1, process auxiliary body 2, the pre- place for setting gradually
The comprehensive rinse bath 4 of reason brush roll mechanism 3, ultrasonic wave, spray rinsing mechanism 5, squeeze roll 6, auxiliary pinch mechanism 7, floated drying
Mechanism 8, constant tension mechanism 9, automatic centering mechanism 10, winder 11, setting order press production run direction, form ultrasonic wave comprehensive
On-line cleaning equipment is closed, mechanism removes large volume of attachment previously by pretreatment brush roll, passes behind ultrasonic wave synthesis
Residual thing on rinse bath vibrations cleaning band, removes removal of residue, even the dirt spot between gap equivalent to a Saunas cleaning
What can be cleared up is neat and tidy, so as to ensure the light cleaning of non-ferrous metal board belt surface, cleaning is thoroughly efficient.
The expansion and mating operation of uncoiler 1 and the major function of process auxiliary body 2 for supplied materials.By process auxiliary machine
Be connected for two coiled strip ends by structure, mainly punches and wear slice, and two coiled strips are connected, and realizes continuous production cleaning, there is provided
Production efficiency.
Pretreatment brush roll mechanism 3 is both brush roll mechanisms, and one of which includes being located at lower transport rollers and positioned at conveying roller
The brush roll of top, another group includes conveying roller and the brush roll below conveying roller above.Wherein, the external diameter of brush roll is big
In the external diameter of conveying roller, brush roll can be Wire brush roller, remove the large volume of attachment of strip surface, be that band enters comprehensively clearly
Washing trough is prepared.
Ultrasonic wave synthesis rinse bath 4 includes that cell body occurs with the acid solution and rectification roll and ultrasonic wave that are arranged in cell body
Device.And heater and temperature sensor are provided with cell body.
Heater uses stainless steel heating tube, can acid and alkali-resistance, long lifespan.The purpose of heating is to add metal treatment cleaning agent
The hot clean result to increase cleaning machine, temperature automatic control can arbitrarily be adjusted in proper range, 70 degree to 80 degree in theory
Effect is best.
Rinse bath is welded using SU304 stainless steels through argon arc welding, and deslagging access hole, heat insulating and sound insulating are provided with cell body
Layer, circulating filtration pipe joint etc., as needed, effective depth is in 70 centimeters, 5 meters of length.Internal unit rectification roll and ultrasound
There is the devices such as board heating apparatus in ripple.The mode of pollutant stripping is carried out to strip surface with ultrasonic wave again using temperature lifting activity
Fine comprehensive cleaning is carried out, because metal surface has certain rigidity, so supersonic cleaning effect is than common brush
Wash effect well a lot.Two groups of supersonic generators are set in groove, band upper and lower surface are corresponded to respectively, if there is one group to break down
When, the work of other each groups is not influenceed.
Matching purge groove sets metal treatment fluid circulated filter system, and filter is provided with systems, and tank liquor is carried out entirely
Liquid is filtered, to maintain the cleannes of tank liquor.When workpiece goes out groove, the spray nozzle on cell body top is flowed through to work by the liquid for filtering
Part carries out once flushing, so that residuals go out groove in the liquid for washing out the carrying of strip surface, to avoid it from making lower road tank liquor
Into pollution.
The auxiliary pinch mechanism for preventing band from being moved about in equipment is provided between spray rinsing mechanism 5 and drying mechanism.Dry
It is dry that constant tension mechanism is provided between mechanism and winder.Combined echocardiography is determined according to thickness, width, length for being cleaned band etc.
The tension force kind of drive and control model of ripple cleaning machine.Typical mode of movement has-uncoiler, tape splicing and, ultrasonic wave cleans
Groove, cleaning showers, extract, dry, centering, winding, because production line span is more long, such as just have free way feed can cause band
Material moves about in equipment, travelling not only to scratch strip surface and can more pull band side, and can wind squeezing apparatus.So
It is necessary link that belt tension is continuously transmitted, and is tested the speed by direct current generator plus coding roller, can accurately calculate coil diameter so as to control perseverance
Determine tension adjustment.
Spray rinsing mechanism will be equipped with spray rinsing operation according to the surface appearance for being cleaned workpiece after cleaning sink, will
Ultrasonic wave is cleaned and cleaning showers organically combine.Mainly cleaning strip surface has the suspension magazine taken out of in rinse bath
And spot.Again strip surface is embedded in when preventing by extracting or drying and forms secondary pollution.
Drying mechanism is suspended dryer structure 8, and suspended dryer structure includes drying baker and is located at adding in drying baker
Hot device, is provided with the blow structure for band to be suspended in drying baker.According to the situation for being cleaned workpiece, by squeezing after cleaning
Dry strip surface also has part residual moisture, if the water stain oxidation in formation surface and phenomenon of getting rusty, institute after cutting are not comprehended by place
To need to be equipped with drying system, drying system mainly by electric heater, circulating fan, air cushion generating means, the group such as circulation air path
Into temperature is automatically controlled using multiple spot detection.Prevent strip surface from scratching, improve product surface quality；The temperature of drying is general
Between being spent at 80 degree -90, now copper strip surface is easily scratched, and is suspended by suspended dryer structure copper strips, copper in drying baker
Belt surface is not in contact with thing, so as to prevent plowing from risk.
Band is before by winding device, because the presence for having stress can cause winding not neat, in winding device
It is preceding that a set of automatic centering mechanism is set, coordinated using photoelectric sensor and proportional servo valve, winder mobile base is controlled, according to
Strip material edge distance, real-time adjustment winder position, it is ensured that strip side portion is neat in wrapup procedure.
The band that will be cleaned and dry, by after centering body, being batched in the form of constant-tension.Cleaning is thoroughly high
Effect, is capable of achieving continuous on-line cleaning, and small, low cost is lost.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented and do not receive aforesaid way
Limitation, if employ the improvement of various unsubstantialities that design of the invention and technical scheme are carried out, or it is not improved will
Design of the invention and technical scheme directly apply to other occasions, within protection scope of the present invention.
Claims (10)
1. a kind of band on-line cleaning equipment, including uncoiler, spray rinsing mechanism, drying mechanism and the winding for setting gradually
Machine, it is characterised in that：Also include pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, the pretreatment brush roll mechanism is located at super
Sound wave synthesis rinse bath front, the pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath are located at uncoiler and spray rinsing machine
Between structure.
2. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The pretreatment brush roll mechanism is both brush rolls
Mechanism, one of which includes being located at lower transport rollers and the brush roll above conveying roller, another group include it is above defeated
Send roller and the brush roll below conveying roller.
3. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The uncoiler and pretreatment brush roll mechanism it
Between be provided with for by two coiled strip ends be connected process auxiliary body.
4. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The ultrasonic wave synthesis rinse bath includes cell body
With the acid solution and supersonic generator being arranged in cell body.
5. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The spray rinsing mechanism and drying mechanism it
Between be provided with squeeze roll.
6. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The spray rinsing mechanism and drying mechanism it
Between be provided with prevent band in equipment move about auxiliary pinch mechanism.
7. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The drying mechanism is suspended dryer
Structure, the suspended dryer structure includes drying baker and the heater being located in drying baker, is provided with the drying baker for inciting somebody to action
The blow structure that band suspends.
8. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：It is provided between the drying mechanism and winder
Constant tension mechanism.
9. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：It is provided between the drying mechanism and winder
Automatic centering mechanism.
10. band on-line cleaning equipment as claimed in claim 4, it is characterised in that：Heater and temperature are provided with the cell body
Sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710169086.4A CN106766696A (en) | 2017-03-21 | 2017-03-21 | Band on-line cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710169086.4A CN106766696A (en) | 2017-03-21 | 2017-03-21 | Band on-line cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106766696A true CN106766696A (en) | 2017-05-31 |
Family
ID=58967339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710169086.4A Pending CN106766696A (en) | 2017-03-21 | 2017-03-21 | Band on-line cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106766696A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597642A (en) * | 2017-10-20 | 2018-01-19 | 惠州市深启不锈钢有限公司 | Steel disc cleaning device |
| CN108580390A (en) * | 2018-04-28 | 2018-09-28 | 无锡市盛和科技有限公司 | Metal tape ultrasonic cleaning apparatus for making metallic carrier and its cleaning |
| CN109530460A (en) * | 2018-09-21 | 2019-03-29 | 上海南卫合金材料有限公司 | A kind of cold-strip steel cleaning product line and corresponding cleaning method |
| CN110508532A (en) * | 2019-07-30 | 2019-11-29 | 张家港三能机电设备有限公司 | A kind of metal band-shaped wire rod cleaning method and device |
| CN113351565A (en) * | 2021-07-02 | 2021-09-07 | 浙江省海洋水产养殖研究所 | Porphyra haitanensis culture net curtain cleaning equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597642A (en) * | 2017-10-20 | 2018-01-19 | 惠州市深启不锈钢有限公司 | Steel disc cleaning device |
| CN108580390A (en) * | 2018-04-28 | 2018-09-28 | 无锡市盛和科技有限公司 | Metal tape ultrasonic cleaning apparatus for making metallic carrier and its cleaning |
| CN109530460A (en) * | 2018-09-21 | 2019-03-29 | 上海南卫合金材料有限公司 | A kind of cold-strip steel cleaning product line and corresponding cleaning method |
| CN110508532A (en) * | 2019-07-30 | 2019-11-29 | 张家港三能机电设备有限公司 | A kind of metal band-shaped wire rod cleaning method and device |
| CN113351565A (en) * | 2021-07-02 | 2021-09-07 | 浙江省海洋水产养殖研究所 | Porphyra haitanensis culture net curtain cleaning equipment |
| CN113351565B (en) * | 2021-07-02 | 2022-11-04 | 浙江省海洋水产养殖研究所 | Porphyra haitanensis culture net curtain cleaning equipment |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |