CN206670203U - A kind of band on-line cleaning equipment - Google Patents
A kind of band on-line cleaning equipment Download PDFInfo
- Publication number
- CN206670203U CN206670203U CN201720275807.5U CN201720275807U CN206670203U CN 206670203 U CN206670203 U CN 206670203U CN 201720275807 U CN201720275807 U CN 201720275807U CN 206670203 U CN206670203 U CN 206670203U
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- band
- brush roll
- line cleaning
- cleaning equipment
- rinse bath
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a kind of band on-line cleaning equipment, including uncoiler, spray rinsing mechanism, drying mechanism and the winder set gradually, also include pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, the pretreatment brush roll mechanism is located in front of ultrasonic wave synthesis rinse bath, and the pretreatment brush roll mechanism and ultrasonic wave integrate rinse bath between uncoiler and spray rinsing mechanism.The band on-line cleaning device structure is reasonable in design, previously by pretreatment brush roll, mechanism removes large volume of attachment, pass behind residual thing on ultrasonic wave synthesis rinse bath vibrations cleaning band, removal of residue is removed in equivalent to one Saunas cleaning, even the dirt spot between gap can clear up neat and tidy, so as to ensure the bright cleaning of non-ferrous metal board belt surface, clean thoroughly efficient.
Description
Technical field
Metal plate and belt and copper strip production technical field are the utility model is related to, more particularly, to a kind of band on-line cleaning
Equipment.
Background technology
Common cleaning device using weak acid peel off, brush roll scrub, hydraulic pressure rinse etc. mode carry out, during generally require
The debris such as the pollutant in surface and gap, grease are removed by substantial amounts of exfoliation corrosion, loss is big and effect is general.It is existing
Ultrasonic technology it is more ripe, but be totally impossible thing if cleaning copper strips is directly used in.
Utility model content
Set in view of the shortcomings of the prior art, technical problem to be solved in the utility model is to provide a kind of band on-line cleaning
It is standby, to reach cleaning thoroughly efficient purpose.
In order to solve the above-mentioned technical problem, technical scheme is used by the utility model：
The band on-line cleaning equipment, including uncoiler, spray rinsing mechanism, drying mechanism and the winding set gradually
Machine, in addition to pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, it is clear that the pretreatment brush roll mechanism is located at ultrasonic wave synthesis
In front of washing trough, the pretreatment brush roll mechanism and ultrasonic wave integrate rinse bath between uncoiler and spray rinsing mechanism.
The pretreatment brush roll mechanism is Liang Zu brush rolls mechanism, and one of which is included positioned at lower transport rollers and positioned at conveying
Brush roll above roller, another group includes conveying roller and the brush roll below conveying roller above.
The process auxiliary machine for being used for that two coiled strip ends to be connected is provided between the uncoiler and pretreatment brush roll mechanism
Structure.
The ultrasonic wave synthesis rinse bath includes cell body and the acid solution being arranged in cell body and supersonic generator.
Squeeze roll is provided between the spray rinsing mechanism and drying mechanism.
The auxiliary pinch mechanism for preventing that band from moving about in equipment is provided between the spray rinsing mechanism and drying mechanism.
The drying mechanism is suspended dryer structure, and the suspended dryer structure includes drying baker and is located at drying baker
Interior heater, the drying baker is interior to be provided with the blow structure for being used for that band to suspend.
Constant tension mechanism is provided between the drying mechanism and winder.
Automatic centering mechanism is provided between the drying mechanism and winder.
Heater and temperature sensor are provided with the cell body.
The utility model compared with prior art, has advantages below：
The band on-line cleaning device structure is reasonable in design, is removed previously by pretreatment brush roll mechanism large volume of attached
Thing, passes behind residual thing on ultrasonic wave synthesis rinse bath vibrations cleaning band, removal of residue is removed in equivalent to one Saunas cleaning,
Even the dirt spot between gap can clear up it is neat and tidy, so as to ensure the bright cleaning of non-ferrous metal board belt surface,
Cleaning is thoroughly efficient.
Brief description of the drawings
The content expressed by each width accompanying drawing of this specification and the mark in figure are briefly described below：
Fig. 1 is the utility model band on-line cleaning device structure schematic diagram.
In figure：
1. uncoiler, 2. process auxiliary bodies, 3. pretreatment brush roll mechanisms, 4. ultrasonic waves synthesis rinse bath, 5. spray drifts
Washing machine structure, 6. squeeze rolls, 7. auxiliary pinch mechanisms, 8. suspended dryer structures, 9. constant tension mechanisms, 10. automatic centering machines
Structure, 11. winders.
Embodiment
Below against accompanying drawing, by the description to embodiment, specific embodiment of the present utility model is made further detailed
Thin explanation.
As shown in figure 1, the band on-line cleaning equipment, including set gradually uncoiler 1, process auxiliary body 2, pre- place
Manage brush roll mechanism 3, ultrasonic wave synthesis rinse bath 4, spray rinsing mechanism 5, squeeze roll 6, auxiliary pinch mechanism 7, floated drying
Mechanism 8, constant tension mechanism 9, automatic centering mechanism 10, winder 11, setting order press production run direction, it is comprehensive to form ultrasonic wave
On-line cleaning equipment is closed, mechanism removes large volume of attachment previously by pretreatment brush roll, passes behind ultrasonic wave synthesis
Residual thing on rinse bath vibrations cleaning band, removal of residue is removed in equivalent to one Saunas cleaning, even the dirt spot between gap
What can be cleared up is neat and tidy, so as to ensure the bright cleaning of non-ferrous metal board belt surface, cleans thoroughly efficient.
The expansion and mating operation of uncoiler 1 and the major function of process auxiliary body 2 for supplied materials.Pass through process auxiliary machine
Two coiled strip ends are connected by structure, mainly punch and wear slice, and two coiled strips are connected, and realize that continuous production is cleaned, there is provided
Production efficiency.
Pretreatment brush roll mechanism 3 is Liang Zu brush rolls mechanism, and one of which is included positioned at lower transport rollers and positioned at conveying roller
The brush roll of top, another group includes conveying roller and the brush roll below conveying roller above.Wherein, the external diameter of brush roll is big
In the external diameter of conveying roller, brush roll can be Wire brush roller, remove the large volume of attachment of strip surface, enter for band comprehensive clear
Washing trough is prepared.
Ultrasonic wave synthesis rinse bath 4 includes cell body and the acid solution being arranged in cell body and rectification roll and ultrasonic wave occurs
Device.And heater and temperature sensor are provided with cell body.
Heater uses stainless steel heating tube, can acid and alkali-resistance, long lifespan.The purpose of heating is to add metal processing cleaning agent
Heat temperature automatic control, can arbitrarily be adjusted, 70 degree to 80 degree in theory with increasing the clean result of cleaning machine in proper range
Effect is best.
Rinse bath is welded using SU304 stainless steels through argon arc welding, and deslagging access hole, heat insulating and sound insulating are provided with cell body
Layer, circulating filtration pipe joint etc., as needed, effective depth is at 70 centimeters, 5 meters of length.Internal unit rectification roll and ultrasound
The devices such as board heating apparatus occur for ripple.The mode of pollutant stripping is carried out to strip surface with ultrasonic wave again using temperature lifting activity
Fine comprehensive cleaning is carried out, because metal surface has certain rigidity, so supersonic cleaning effect is than common brush
It is well many to wash effect.Two groups of supersonic generators are set in groove, band upper and lower surface are corresponded to respectively, if there is one group to break down
When, the work of other each groups is not influenceed.
Matching purge groove sets metal treatment fluid circulated filter system, in systems provided with filter, tank liquor is carried out complete
Liquid filters, to maintain the cleannes of tank liquor.When workpiece goes out groove, the liquid by filtering flows through the spray nozzle on cell body top to work
Part carries out once flushing, goes out groove to wash out residuals in the liquid of strip surface carrying, to avoid it from making lower road tank liquor
Into pollution.
The auxiliary pinch mechanism for preventing that band from moving about in equipment is provided between spray rinsing mechanism 5 and drying mechanism.Dry
It is dry that constant tension mechanism is provided between mechanism and winder.Thickness, width, length according to cleaned band etc. determine combined echocardiography
The tension force kind of drive and control model of ripple cleaning machine.Typical mode of movement has-uncoiler, tape splicing and, ultrasonic wave cleaning
Groove, cleaning showers, extract, dry, centering, winding, because production line span is longer, such as just have free way feeding can cause band
Material moves about in equipment, and strip surface can not only be scratched by, which moving about, can more pull band side, and can wind squeezing apparatus.So
It is necessary link that belt tension, which continuously transmits, is tested the speed by direct current generator plus coding roller, can accurately calculate coil diameter so as to control perseverance
Determine tension adjustment.
Spray rinsing mechanism will be equipped with spray rinsing process, incite somebody to action according to the surface appearance of cleaned workpiece after cleaning sink
Ultrasonic wave cleans and cleaning showers organically combine.Mainly cleaning strip surface has the suspension magazine taken out of in rinse bath
And spot.Again strip surface is embedded in when preventing by extracting or drying and forms secondary pollution.
Drying mechanism is suspended dryer structure 8, and suspended dryer structure includes drying baker and is located at adding in drying baker
Hot device, drying baker is interior to be provided with the blow structure for being used for that band to suspend.According to the situation of cleaned workpiece, by squeezing after cleaning
Dry strip surface also has partial moisture residual, and the water stain oxidation in surface and phenomenon of getting rusty, institute can be formed after cutting if do not handled
To need to be equipped with drying system, drying system is mainly by electric heater, circulating fan, the group such as air cushion generating means, circulation air path
Into temperature is automatically controlled using multiple spot detection.Prevent strip surface from scratching, improve product surface quality；The temperature of drying is general
Between 80 degree of -90 degree, now copper strip surface is easily scratched, and is suspended by suspended dryer structure copper strips, copper in drying baker
Belt surface is not in contact with thing, so as to prevent plowing from risk.
Band is before by winding device, because the presence for having stress can cause winding not neat, in winding device
It is preceding that a set of automatic centering mechanism is set, coordinated using photoelectric sensor and proportional servo valve, control winder mobile base, according to
Strip material edge distance, winder position is adjusted in real time, ensure the neat of strip side portion in wrapup procedure.
The band that will be cleaned and dry, after centering body, batched in the form of constant-tension.Cleaning is thoroughly high
Effect, continuous on-line cleaning can be achieved, loss is small, and cost is low.
The utility model is exemplarily described above in conjunction with accompanying drawing, it is clear that the utility model specific implementation not by
The limitation of aforesaid way, as long as employing the improvement of the various unsubstantialities of design of the present utility model and technical scheme progress,
Or it is not improved by it is of the present utility model design and technical scheme directly apply to other occasions, in guarantor of the present utility model
Within the scope of shield.
Claims (10)
1. a kind of band on-line cleaning equipment, including uncoiler, spray rinsing mechanism, drying mechanism and the winding set gradually
Machine, it is characterised in that：Also include pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath, the pretreatment brush roll mechanism is positioned at super
In front of sound wave synthesis rinse bath, the pretreatment brush roll mechanism and ultrasonic wave synthesis rinse bath are located at uncoiler and spray rinsing machine
Between structure.
2. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The pretreatment brush roll mechanism is both brush rolls
Mechanism, one of which include be located at lower transport rollers and the brush roll above conveying roller, and another group including above defeated
Send roller and the brush roll below conveying roller.
3. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The uncoiler and pretreatment brush roll mechanism it
Between be provided be used for by two coiled strip ends be connected process auxiliary body.
4. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The ultrasonic wave synthesis rinse bath includes cell body
With the acid solution and supersonic generator being arranged in cell body.
5. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The spray rinsing mechanism and drying mechanism it
Between be provided with squeeze roll.
6. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The spray rinsing mechanism and drying mechanism it
Between be provided with prevent band in equipment move about auxiliary pinch mechanism.
7. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：The drying mechanism is suspended dryer
Structure, the suspended dryer structure include drying baker and the heater that is located in drying baker, are provided with that be used for will in the drying baker
The blow structure that band suspends.
8. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：It is provided between the drying mechanism and winder
Constant tension mechanism.
9. band on-line cleaning equipment as claimed in claim 1, it is characterised in that：It is provided between the drying mechanism and winder
Automatic centering mechanism.
10. band on-line cleaning equipment as claimed in claim 4, it is characterised in that：Heater and temperature are provided with the cell body
Sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720275807.5U CN206670203U (en) | 2017-03-21 | 2017-03-21 | A kind of band on-line cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720275807.5U CN206670203U (en) | 2017-03-21 | 2017-03-21 | A kind of band on-line cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206670203U true CN206670203U (en) | 2017-11-24 |
Family
ID=60377832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720275807.5U Active CN206670203U (en) | 2017-03-21 | 2017-03-21 | A kind of band on-line cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206670203U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766696A (en) * | 2017-03-21 | 2017-05-31 | 安徽众源新材料股份有限公司 | Band on-line cleaning equipment |
| CN112620222A (en) * | 2020-12-21 | 2021-04-09 | 无锡日月合金材料有限公司 | Clean and environment-friendly method for cleaning solder strip |
| CN112756425A (en) * | 2020-12-21 | 2021-05-07 | 无锡日月合金材料有限公司 | Clean and environment-friendly solder strip cleaning equipment |
-
2017
- 2017-03-21 CN CN201720275807.5U patent/CN206670203U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766696A (en) * | 2017-03-21 | 2017-05-31 | 安徽众源新材料股份有限公司 | Band on-line cleaning equipment |
| CN112620222A (en) * | 2020-12-21 | 2021-04-09 | 无锡日月合金材料有限公司 | Clean and environment-friendly method for cleaning solder strip |
| CN112756425A (en) * | 2020-12-21 | 2021-05-07 | 无锡日月合金材料有限公司 | Clean and environment-friendly solder strip cleaning equipment |
| CN112756425B (en) * | 2020-12-21 | 2022-07-12 | 无锡日月合金材料有限公司 | Clean and environment-friendly solder strip cleaning equipment |
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