CN201972096U - Cross-tunnel lower guide beam type fixed-point hoisting bridge girder erection machine - Google Patents
Cross-tunnel lower guide beam type fixed-point hoisting bridge girder erection machine Download PDFInfo
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- CN201972096U CN201972096U CN2010206876651U CN201020687665U CN201972096U CN 201972096 U CN201972096 U CN 201972096U CN 2010206876651 U CN2010206876651 U CN 2010206876651U CN 201020687665 U CN201020687665 U CN 201020687665U CN 201972096 U CN201972096 U CN 201972096U
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Abstract
Description
技术领域technical field
本实用新型涉及一种铁路桥梁架设设备,特别是一种过隧道型下导梁式定点起吊架桥机。The utility model relates to a railway bridge erecting device, in particular to a tunnel-passing lower guide beam type fixed-point lifting bridge erecting machine.
背景技术Background technique
高铁桥梁的架设施工设备是架桥机,分为运架一体机和运架分体式架桥机,其中运架分体式架桥机是运梁车配合架桥机完成架设,其架桥机分为拖拽式非定点起吊架桥机和下导梁式定点起吊架桥机。虽然运架一体机可以通过隧道,但其因为运梁和架梁的工况不能同时进行,故其效率极低,不适合远距离架设需求。拖拽式非定点架桥机则是在其喂梁过程是统通过前天车的钢丝绳拖拽前进,对架桥机支腿的支反力大,过程冲击大,不稳定。The construction equipment for the erection of high-speed railway bridges is the bridge erecting machine, which is divided into the integrated machine for transporting the frame and the split type bridge erecting machine for the transport frame. It is a towed non-fixed point lifting bridge erecting machine and a lower guide beam type fixed point lifting bridge erecting machine. Although the all-in-one machine can pass through the tunnel, its efficiency is extremely low because the working conditions of beam transport and beam erection cannot be carried out at the same time, and it is not suitable for long-distance erection requirements. The drag-type non-fixed-point bridge erecting machine is dragged forward by the steel wire rope of the front crane during the beam feeding process. The supporting reaction force on the legs of the bridge erecting machine is large, and the process has a large impact and is unstable.
下导梁式定点起吊架桥机以其高效、安全、受力合理等优点越来越多的被用到中东部地区的高铁施工中,但是因其喂梁方式和下导梁过孔方式而存在以下缺点:The lower guide beam type fixed-point lifting bridge erecting machine is more and more used in the high-speed railway construction in the central and eastern regions due to its advantages of high efficiency, safety, and reasonable force. There are following disadvantages:
1、整机超高超宽,必须解体才能通过运梁车驮运通过隧道;1. The whole machine is super high and super wide, and must be disassembled to be transported through the tunnel by a beam transport vehicle;
2、无法实现隧道前和出隧道后近距离架梁。2. It is impossible to realize short-distance beam erection before and after exiting the tunnel.
实用新型内容Utility model content
本实用新型的目的是要提供一种过隧道型下导梁式定点起吊架桥机,解决整机超高超宽,必须解体才能通过运梁车驮运通过隧道;无法实现隧道前和出隧道后近距离架梁的问题。The purpose of this utility model is to provide a fixed-point hoisting and erecting machine of the lower guide beam type for passing through the tunnel, which solves the problem that the whole machine is super high and super wide, and must be disassembled to be carried through the tunnel by a beam transport vehicle; Problems with erecting beams at close range.
本实用新型的目的是这样实现的:该起吊架桥机包括架梁机和下导梁机;所述架梁机包括主梁、O型后支腿、可折叠前支腿、辅助支腿、前吊梁天车、后吊梁天车、卷扬组件,导梁吊机、导梁过孔天车、下导梁主梁、导梁前支腿和导梁后支腿,在主梁前部的底面上连接有可折叠前支腿和辅助支腿,在主数梁后端连接有O型后支腿;在主梁上装有前吊梁天车、后吊梁天车,主梁中部安装有卷扬组件,导梁吊机和导梁过孔天车连接在主梁上端面的轨道上,导梁过孔天车位于主梁的前端;所述下导梁机包括下导梁主梁导梁前支腿和导梁后支腿,在下导梁主梁的前、后端部设置导梁前支腿和导梁后支腿。The purpose of this utility model is achieved in that the lifting bridge erecting machine includes a beam erecting machine and a lower guiding beam machine; the beam erecting machine includes a main beam, an O-shaped rear leg, a foldable front leg, an auxiliary leg, The front crane, the rear crane, hoist components, the guide beam crane, the guide beam passing crown, the lower guide beam main beam, the guide beam front outrigger and the guide beam rear outrigger, in front of the main beam Foldable front outriggers and auxiliary outriggers are connected to the bottom surface of the part, and O-shaped rear outriggers are connected to the rear end of the main number beam; the front suspension beam crane and the rear suspension beam crane are installed on the main beam, and the central part of the main beam is installed with The winch assembly, the guide beam crane and the guide beam passing crane are connected on the track on the upper end surface of the main beam, and the guide beam passing crane is located at the front end of the main beam; the lower guide beam machine includes the lower guide beam and the main beam guide The front outriggers of the beam and the rear outriggers of the guide beam are arranged at the front and rear ends of the main girder of the lower guide beam and the rear outriggers of the guide beam.
所述的主梁包括箱型梁、后联系梁、中联系梁和前联系梁,箱型梁有两个,平行放置,为纵向鱼腹型,在两个平行的箱型梁之间连接有后联系梁、中联系梁和前联系梁,通过三个联系梁将两个箱型梁连接,后联系梁处主梁外侧设置有O型后支腿的安装位,中联系梁内部设置套筒空腔。The main girder includes a box girder, a rear connecting girder, a middle connecting girder and a front connecting girder, and there are two box girders placed in parallel, which are longitudinal fish-belly type, and are connected between the two parallel box girders. The rear tie beam, the center tie beam and the front tie beam connect the two box girders through three tie beams. The rear tie beam is equipped with an O-shaped rear outrigger on the outside of the main beam, and the center tie beam is equipped with a sleeve cavity.
所述的O型后支腿由下横梁、拐梁、L梁、铰接装置、支撑油缸、走行机构组成,下横梁为一根,在下横梁二端各顺序连接有拐梁和L梁,组成正U型结构,在上端二根L梁的开口处均通过螺栓与主梁连接,在主梁之间连接有后联系梁,组成O型封闭结构,所述的下横梁、拐梁、L梁、主梁和后联系梁均为箱型结构;在L梁与主梁之间和O型后支腿连接位与拐梁之间均设置有铰接装置,均可以绕其翻转折叠;所述O型后支腿下横梁底面的二端各连接有支撑油缸和走行机构,实现整机支撑和大车走行。The O-shaped rear outrigger is composed of a lower beam, a turning beam, an L beam, a hinged device, a supporting cylinder, and a running mechanism. In the U-shaped structure, the openings of the two L beams at the upper end are connected to the main beam by bolts, and the rear connecting beams are connected between the main beams to form an O-shaped closed structure. The lower beams, turning beams, L beams, Both the main beam and the rear connecting beam are box-shaped structures; there are hinged devices between the L beam and the main beam and between the connection position of the O-shaped rear outrigger and the turning beam, which can be flipped and folded around it; the O-shaped The two ends of the bottom surface of the lower beam of the rear outrigger are respectively connected with a supporting oil cylinder and a running mechanism to realize the support of the whole machine and the running of the cart.
所述的可折叠前支腿包括前支腿上节、中节、下节和球铰承重座,前支腿上节通过销轴与主梁铰接,中节和下节的底部均有连接球铰,中节和下节顺序连接,在中节和下节的一侧铰接,中节设置箱型套筒,球铰承重座位于中节或下节的底部。The foldable front outrigger includes an upper section, a middle section, a lower section of the front outrigger and a ball hinge load bearing seat, the upper section of the front outrigger is hinged to the main beam through a pin shaft, and the bottom of the middle section and the lower section have connecting balls Hinge, the middle section and the lower section are connected sequentially, hinged on one side of the middle section and the lower section, the middle section is provided with a box-shaped sleeve, and the ball hinge bearing seat is located at the bottom of the middle section or the lower section.
所述的辅助支腿包括调节内套筒、正向走行机构和反向走行机构,调节内套筒插入中联系梁的套筒空腔内,通过销轴固定,在调节内套筒的下部连接有正向走行机构和反向走行机构,正向走行机构和反向走行机构均为二套,对称安装,位于下导梁主梁的上端和二侧。The auxiliary leg includes an adjustment inner sleeve, a forward running mechanism and a reverse running mechanism. The adjustment inner sleeve is inserted into the sleeve cavity of the middle link beam, fixed by a pin, and connected to the lower part of the adjustment inner sleeve. There are forward running mechanism and reverse running mechanism. Both forward running mechanism and reverse running mechanism are two sets, symmetrically installed, located on the upper end and two sides of the main girder of the lower guide beam.
所述卷扬组件包括连接架和卷扬,连接架连接在主梁中部内侧,卷扬共有四组均连接在连接架上,其中两组卷扬共同工作,另两组卷扬独立工作,卷扬通过钢丝绳与前、后吊梁天车的定滑轮组相连。The hoist assembly includes a connecting frame and a hoist, the connecting frame is connected to the inner side of the middle of the main girder, and there are four groups of hoists that are connected to the connecting frame, two groups of hoists work together, and the other two groups work independently. The lift is connected with the fixed pulley blocks of the front and rear cranes through wire ropes.
所述的前吊梁天车和后吊梁天车结构相同,均包括天车机架、定滑轮组件、动滑轮组件和吊具,天车机架搭在两个主梁上,有横向液压油缸和纵向液压油缸与天车机架连接,定滑轮组件固定在天车机架上,通过钢丝绳与连载吊具上的动滑轮组件相连。The structure of the front suspension beam crane and the rear suspension beam crane is the same, including the crane frame, fixed pulley assembly, movable pulley assembly and spreader. It is connected with the vertical hydraulic oil cylinder and the crown block frame, and the fixed pulley assembly is fixed on the crown block frame, and is connected with the movable pulley assembly on the serial spreader through a steel wire rope.
所述的导梁吊机包括吊机架、连接杆、侧臂、自走行机构、提升油缸和油缸;吊机架为“ ┏┒” 形,吊机架内两侧通过自走行机构搭在两个主梁上,在吊机架内上端连接有提升油缸,提升油缸有四个;吊机架下端均通过铰接装置连接有侧臂一端,在侧臂的另一端与吊机架上端之间通过铰接装置连接有连接杆,在连接杆下端的侧臂上连接有油缸,吊机架的竖杆、连接杆和侧臂组成稳固的三角形结构,两侧臂通过油缸与导梁吊翅相连。The guide beam crane includes a crane frame, a connecting rod, a side arm, a self-propelled mechanism, a lifting cylinder and an oil cylinder; On the main beam, there are four lifting cylinders connected to the upper end of the crane frame; the lower end of the crane frame is connected to one end of the side arm through a hinge device, and the other end of the side arm and the upper end of the crane frame pass through The hinged device is connected with a connecting rod, and an oil cylinder is connected to the side arm at the lower end of the connecting rod. The vertical rod, connecting rod and side arm of the crane frame form a stable triangular structure, and the arms on both sides are connected to the guide beam and the hanging fin through the oil cylinder.
所述的导梁过孔天车包括吊挂走行机构、定滑轮组、动滑轮组和吊具,吊挂行走机构有四个,四个为一组位于主梁底部导轨上,在一组吊挂行机构上均有一个卷扬,每个卷扬均通过钢丝绳经定滑轮组与动滑轮组连接,吊具安装在动滑轮组上,吊具上设置下导梁和导梁前支腿的起吊联接装置。The guide beam passing crown crane includes a hanging running mechanism, a fixed pulley block, a moving pulley block and a spreader. There are four hanging running mechanisms, and a group of four is located on the guide rail at the bottom of the main beam. There is a hoist on the mechanism, and each hoist is connected to the movable pulley block through the fixed pulley block through the steel wire rope.
所述的下导梁主梁为矩形箱型结构梁,上面设辅助支腿正向走行轨道,上部侧面组成另一小箱型结构,下设辅助支腿反向走行轨道,后部设置翅型吊翅,中部设置导梁天车起吊吊具吊孔。The main girder of the lower guide beam is a rectangular box-shaped structural beam, on which auxiliary outriggers are provided with a forward running track, and the side of the upper part forms another small box-shaped structure, and the auxiliary outriggers are provided with a reverse running track, and the rear part is provided with a wing-shaped track. Hanging wings, the middle part is equipped with hoisting holes for hoisting hoisting tools of the guide beam crane.
所述的导梁后支腿通过螺栓与下导梁主梁连接,并设置铰接,可以拆除螺栓后向前翻折,降低过随时导梁机的高度。上下节为套筒配合结构,可以调节高度。The rear legs of the guide beam are connected to the main beam of the lower guide beam through bolts, and are hinged, so that the bolts can be removed and then folded forward to reduce the height of the guide beam machine at any time. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
所述的导梁前支腿通过销轴与下导梁主梁连接,可以向后折叠降低过隧时导梁机的高度。上下节为套筒配合结构,可以调节高度。The front outrigger of the guide beam is connected with the main beam of the lower guide beam through a pin shaft, and can be folded backward to reduce the height of the guide beam machine when passing through the tunnel. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
有益效果,由于采用了上述方案,本实用新型所述的过隧道型下导梁式定点起吊架桥机,适用于高速铁路大吨位箱梁桥的正常架设,还可以零拆解,通过自身折叠实现瘦身,由小轮胎运梁车驮运经过时速250km/h双线隧道,工况适应性好,节省施工时间,提高工作效率,节约施工成本,其具体优点和积极效果为:过隧道型下导梁式定点起吊架桥机最大的特点就是零拆解过隧,即通过O型后支腿可以分步折叠,导梁吊机下垂侧臂的方法来减小整机宽度,通过辅助支腿缩减高度的方法降低整机高度,实现运梁车驮运过隧;过隧道型下导梁式定点起吊架桥机鱼腹梁的设计,使主机高度降低,主梁两端可以深入隧道内部进行架设,实现隧道口零距离架设;达到了本实用新型的目的。Beneficial effects, due to the adoption of the above scheme, the tunnel-type lower guide beam type fixed-point lifting bridge erecting machine described in the utility model is suitable for the normal erection of large-tonnage box girder bridges on high-speed railways, and can also be disassembled without zero disassembly. To achieve slimming, it is carried by a small tire beam truck through a double-track tunnel at a speed of 250km/h. It has good adaptability to working conditions, saves construction time, improves work efficiency, and saves construction costs. Its specific advantages and positive effects are: passing through the tunnel type The biggest feature of the guide beam fixed-point hoisting bridge erecting machine is the zero disassembly of the tunnel, that is, the O-shaped rear outrigger can be folded step by step, and the guide beam crane hangs down the side arm to reduce the width of the whole machine. Through the auxiliary outrigger The method of height reduction reduces the height of the whole machine, so that the beam transport vehicle can be carried through the tunnel; the fish-belly beam design of the lower guide beam fixed-point hoisting bridge erecting machine through the tunnel reduces the height of the main machine, and the two ends of the main beam can go deep into the tunnel. Erection, realize zero-distance erection of tunnel mouth; Reached the purpose of the present utility model.
优点:该起吊架桥机除适用于高速铁路大吨位箱梁桥的正常架设外,还可以零拆解,通过自身折叠实现瘦身,由小轮胎运梁车驮运经过时速250km/h双线隧道,工况适应性好,节省施工时间,提高工作效率,节约施工成本,过隧道型下导梁式定点起吊架桥机采用定点喂梁定点起吊的方式,全过程平稳无冲击,各支腿受力均匀,支反力小,安全可靠;过隧道型下导梁式定点起吊架桥机导梁过孔方式为导梁吊机、辅助支腿、导梁天车提携移动,始终为简支状态,平稳安全;过隧道型下导梁式定点起吊架桥机驮运过隧状态为导梁前置式状态,出隧时导梁机可以直接就位,大大提高了出隧后整机复位进行架设的效率。Advantages: In addition to being suitable for the normal erection of large-tonnage box girder bridges on high-speed railways, the bridge-erecting machine can also be dismantled without dismantling. It can be folded to achieve slimming, and it can be carried by a small tire beam truck through a double-track tunnel at a speed of 250km/h. , good adaptability to working conditions, saving construction time, improving work efficiency, and saving construction costs. The tunnel-type lower guide beam type fixed-point lifting bridge erecting machine adopts fixed-point feeding beam and fixed-point lifting. The whole process is stable and impact-free, and each leg is affected The force is uniform, the support reaction force is small, safe and reliable; the tunnel-type lower guide beam type fixed-point hoisting bridge erecting machine guide beam passes through the guide beam crane, auxiliary outriggers, and guide beam cranes to carry and move, always in a simply supported state , stable and safe; the tunnel-type lower guide beam type fixed-point hoisting bridge-erecting machine is carried through the tunnel in the state of the guide beam front-mounted state, and the guide beam machine can be directly in place when exiting the tunnel, which greatly improves the reset of the whole machine after exiting the tunnel. erection efficiency.
附图说明Description of drawings
图1是本实用新型所述过隧道型下导梁式定点起吊架桥机的结构图。Fig. 1 is the structural diagram of the fixed-point hoisting bridge erecting machine of the tunnel-passing lower guide beam type described in the utility model.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图1中A-A剖视图,即架桥机O型后支腿断面图。Fig. 3 is a cross-sectional view of A-A in Fig. 1, that is, a cross-sectional view of the O-shaped rear outrigger of the bridge erecting machine.
图4是O型后支腿过隧道时的折叠状态。Fig. 4 is the folded state when the O-shaped rear leg passes through the tunnel.
图5是图1中B-B剖视图,即架桥机可折叠前支腿断面图。Fig. 5 is a sectional view of B-B in Fig. 1, that is, a sectional view of the foldable front outrigger of the bridge erecting machine.
图6是图1中C-C剖视图,即架桥机辅助支腿断面图。Fig. 6 is a sectional view of C-C in Fig. 1, that is, a sectional view of the auxiliary leg of the bridge erecting machine.
图7是图1中D-D剖视图,即架桥机卷扬组件断面图。Fig. 7 is a sectional view of D-D in Fig. 1, that is, a sectional view of the hoisting assembly of the bridge erecting machine.
图8是图1中E-E剖视图,即架桥机前后吊梁天车吊梁时的断面图。Fig. 8 is a sectional view of E-E in Fig. 1, that is, a sectional view of the bridge erecting machine when the front and rear beams are hoisted and the crane is hoisted.
图9是图1中F-F剖视图,即架桥机导梁吊机的断截面。Fig. 9 is a sectional view of F-F in Fig. 1, that is, a broken section of the guide beam crane of the bridge erecting machine.
图10是导梁吊机过隧道时下垂收缩状态。Fig. 10 is the drooping contraction state when the guide beam crane passes through the tunnel.
图11是图1中G-G剖视图,即架桥机导梁天车的断截面。Fig. 11 is a G-G cross-sectional view in Fig. 1, that is, a cross-section of the guide beam crown block of the bridge erecting machine.
图12是图1中H-H剖截面,即架桥机导梁机断截面。Figure 12 is the H-H section in Figure 1, that is, the machine-broken section of the guide beam of the bridge erecting machine.
图13是架桥机过隧道前,拆除O型后支腿下横梁示意图。Figure 13 is a schematic diagram of the lower crossbeam of the O-shaped rear outrigger before the bridge erecting machine passes through the tunnel.
图中:1、主梁;2、O型后支腿;3、可折叠前支腿;4、辅助支腿;5、前吊梁天车;6、后吊梁天车;7、卷扬组件;8、导梁吊机;9、导梁过孔天车;10、下导梁主梁;11、导梁前支腿;12、导梁后支腿;13、箱型梁;14、后联系梁;15、中联系梁;16、前联系梁;17、下横梁;18、拐梁;19、L梁;20、铰接装置;21、支撑油缸;22、走行机构;23、前支腿上节;24、中节;25、下节;26、球铰承重座;27、调节内套筒;28、正向走行机构;29、反向走行机构;30、连接架;31、卷扬;32、天车机架;33、定滑轮组件;34、动滑轮组件;35、吊具;36、吊机架;37、连接杆;38、侧臂;39、自走行机构;40、提升油缸;41、油缸;42、吊挂走行机构;43、定滑轮组;44、动滑轮组;45、吊具;46、正向走行轨道;49、运梁车;50、驮梁小车;51、顶升支架。In the figure: 1. Main beam; 2. O-shaped rear outrigger; 3. Foldable front outrigger; 4. Auxiliary outrigger; 5. Front suspension beam crane; 6. Rear suspension beam crane; 7. Winch Components; 8. Guide beam crane; 9. Guide beam passing crown; 10. Main girder of lower guide beam; 11. Front outrigger of guide beam; 12. Rear outrigger of guide beam; 13. Box beam; 14. Rear connecting beam; 15, middle connecting beam; 16, front connecting beam; 17, lower beam; 18, turning beam; 19, L beam; 20, hinged device; 21, supporting cylinder; 22, running mechanism; 23, front Leg upper section; 24, middle section; 25, lower section; 26, spherical hinge bearing seat; 27, adjusting inner sleeve; 28, forward running mechanism; 29, reverse running mechanism; 30, connecting frame; 31,
具体实施方式Detailed ways
实施例1:该起吊架桥机包括架梁机和下导梁机;所述架梁机包括主梁1、O型后支腿2、可折叠前支腿3、辅助支腿4、前吊梁天车5、后吊梁天车6、卷扬组件7,导梁吊机8、导梁过孔天车9、下导梁主梁10导梁前支腿11和导梁后支腿12,在主梁1前部的底面上连接有可折叠前支腿3和辅助支腿4,在主梁后端连接有O型后支腿2;在主梁1上装有前吊梁天车5、后吊梁天车6,主梁中部安装有卷扬组件7,导梁吊机8和导梁过孔天车9连接在主梁1上端面的轨道上,导梁过孔天车9位于主梁1的前端;所述下导梁机包括下导梁主梁10导梁前支腿11和导梁后支腿12,在下导梁主梁10的前、后端部设置导梁前支腿11和导梁后支腿12。Embodiment 1: The lifting bridge erecting machine includes a beam erecting machine and a lower guiding beam machine; the beam erecting machine includes a main beam 1, an O-shaped rear outrigger 2, a foldable front outrigger 3, an auxiliary outrigger 4, and a front hanger Beam crane 5, rear crane beam crane 6, winch assembly 7, guide beam crane 8, guide beam passing crane 9, lower guide beam main beam 10 guide beam front outrigger 11 and guide beam rear outrigger 12 A foldable front outrigger 3 and an auxiliary outrigger 4 are connected to the bottom surface of the front part of the main beam 1, and an O-shaped rear outrigger 2 is connected to the rear end of the main beam; Hanging beam crane 6, winch assembly 7 is installed in the middle of the main beam, guide beam crane 8 and guide beam passing crane 9 are connected on the track on the upper end surface of main beam 1, guide beam passing crane 9 is located on the main beam 1 front end; the lower guide beam machine includes the lower guide beam main beam 10 guide beam front legs 11 and the guide beam rear legs 12, and the front and rear ends of the lower guide beam main beam 10 are provided with the guide beam front legs 11 And guide beam rear outrigger 12.
所述主梁包括箱型梁13、后联系梁14、中联系梁15和前联系梁16,箱型梁13有两个,平行放置,为纵向鱼腹型,在两个平行的箱型梁13之间连接有后联系梁14、中联系梁15和前联系梁16,通过三个联系梁将两个箱型梁连接,后联系梁14处主梁外侧设置有O型后支腿的安装位,中联系梁15内部设置套筒空腔。Described main girder comprises
所述O型后支腿由下横梁17、拐梁18、L梁19、铰接装置20、支撑油缸21和走行机构22组成,下横梁为一根,在下横梁二端各顺序连接有拐梁和L梁,组成正U型结构,在上端二根L梁的开口处均通过螺栓与主梁连接,在主梁之间连接有后联系梁14,组成O型封闭结构,所述的下横梁17、拐梁18、L梁19、主梁和后联系梁14均为箱型结构;在L梁19与主梁之间和O型后支腿连接位与拐梁18之间均设置有铰接装置20,均可以绕其翻转折叠;所述O型后支腿下横梁底面的二端各连接有支撑油缸21和走行机构22,实现整机支撑和大车走行。The O-shaped rear outrigger is made up of lower crossbeam 17, turning
所述的可折叠前支腿包括前支腿上节23、中节24、下节25和球铰承重座26,前支腿上节23通过销轴与主梁1铰接,拆除限位装置后可以向主梁后方折叠,贴紧主梁,其上部设置自走行吊挂机构,通过电机驱动行走;中节24和下节25的底部均有连接球铰,中节24和下节25顺序连接,在中节24和下节25的一侧铰接,中节设置箱型套筒,可以调节高度,球铰承重座26位于中节24或下节25的底部。The foldable front leg includes an
所述辅助支腿包括调节内套筒27、正向走行机构28和反向走行机构29,调节内套筒27插入中联系梁15的套筒空腔内,通过销轴固定,在调节内套筒的下部连接有正向走行机构28和反向走行机构29,正向走行机构28和反向走行机构29均为二套,对称安装,位于下导梁主梁的上端和二侧。The auxiliary leg includes an adjustment
所述卷扬组件包括连接架30和卷扬31,连接架30连接在主梁中部内侧,卷扬共有四组均连接在连接架上,其中两组卷扬31共同工作,另两组卷扬独立工作,卷扬通过钢丝绳与前、后吊梁天车的定滑轮组相连。The winch assembly includes a connecting
所述的前吊梁天车和后吊梁天车结构相同,均包括天车机架32、定滑轮组件33、动滑轮组件34和吊具35,天车机架32搭在两个主梁1上,有横向液压油缸和纵向液压油缸与天车机架连接,并能通过二个液压油缸进行横向和纵向的微调;定滑轮组件33固定在天车机架上,通过钢丝绳与连载吊具35上的动滑轮组件34相连。The structure of the front crane and the rear crane is the same, including a
所述导梁吊机包括吊机架36、连接杆37、侧臂38、自走行机构39、提升油缸40和油缸41;吊机架36为“┏┒” 形,吊机架内两侧通过自走行机构39搭在两个主梁上,在吊机架内上端连接有提升油缸40,提升油缸有四个;吊机架下端均通过铰接装置连接有侧臂一端,在侧臂的另一端与吊机架上端之间通过铰接装置连接有连接杆37,在连接杆下端的侧臂上连接有油缸41,吊机架的竖杆、连接杆和侧臂组成稳固的三角形结构,受力合理,结构可靠。吊机架内侧有自走行机构39实现自行走,设置四个提升油缸40,可以提携前后吊梁天车移动,两侧臂通过油缸41与导梁吊翅相连,两侧臂设置铰接装置,可以自由下垂,减小宽度尺寸,以便顺利通过隧道。The guide beam crane includes a
所述的导梁过孔天车包括吊挂走行机构42、定滑轮组43、动滑轮组44和吊具45;吊挂行走机构42有四个,四个为一组位于主梁底部导轨上,在一组吊挂行机构上均有一个卷扬,每个卷扬均通过钢丝绳经定滑轮组43与动滑轮组44连接,吊具45安装在动滑轮组上,吊具上设置下导梁和导梁前支腿的起吊联接装置。The guide beam crossing crane includes a hanging
所述的下导梁主梁为矩形箱型结构梁,上面设辅助支腿正向走行轨道46,上部侧面组成另一小箱型结构,下设辅助支腿反向走行轨道47,后部设置翅型吊翅48,中部设置导梁天车起吊吊具吊孔。The main girder of the lower guide beam is a rectangular box-shaped structural beam, on which an auxiliary leg forward running
所述的导梁后支腿通过螺栓与下导梁主梁连接,并设置铰接,可以拆除螺栓后向前翻折,降低过随时导梁机的高度。上下节为套筒配合结构,可以调节高度。The rear legs of the guide beam are connected to the main beam of the lower guide beam through bolts, and are hinged, so that the bolts can be removed and then folded forward to reduce the height of the guide beam machine at any time. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
所述导梁前支腿通过销轴与下导梁主梁连接,可以向后折叠降低过隧时导梁机的高度。上下节为套筒配合结构,可以调节高度。The front outrigger of the guide beam is connected with the main beam of the lower guide beam through a pin shaft, and can be folded backward to reduce the height of the guide beam machine when passing through the tunnel. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
在图1和图2中,本实用新型所述的过隧道型下导梁式定点起吊架桥机,包括架梁机和下导梁机。所述架梁机包括主梁1,在主梁上从后往前依次是O型后支腿2、可折叠前支腿3、辅助支腿4,在主梁上装有前吊梁天车5、后吊梁天车6,主梁中部设置卷扬组件7,主梁中部上表面设置导梁吊机轨道,前端悬臂梁地板设置导梁过孔天车吊挂轨道,导梁吊机8和导梁过孔天车9走行于主梁轨道上;所述下导梁机具有下导梁主梁10,其前后端部设置导梁前支腿11和导梁后支腿12。In Fig. 1 and Fig. 2, the fixed-point hoisting bridge erecting machine of the tunnel-type down-guiding beam type described in the utility model includes a girder erecting machine and a down-guiding beam machine. The beam erecting machine includes a main beam 1, on the main beam from back to front are O-shaped rear outriggers 2, foldable front outriggers 3, and auxiliary outriggers 4, and a front crane crane 5 is installed on the main beam 1. Rear suspension beam crane 6, hoist assembly 7 is set in the middle of the main beam, guide beam crane track is set on the upper surface of the main beam middle part, the front cantilever beam floor is provided with guide beam passing hole crane suspension track, guide beam crane 8 and The guide beam passing crane 9 runs on the main beam track; the lower guide beam machine has the lower guide beam
在图1和图2中,所述的主梁包括两个纵向鱼腹型的箱型梁13,通过三个联系梁将两个箱型梁联接,后联系梁14处主梁外侧设置O型后支腿安装位,中联系梁15内部设置套筒空腔;In Fig. 1 and Fig. 2, the main girder includes two longitudinal fish-
在图3中,所述的O型后支腿是由下横梁17、拐梁18和L梁19采用螺栓联接组成正U型结构,通过螺栓与主梁连接后,又与后联系梁14组成O型封闭结构,其截面均为箱型结构,承载受力结构合理,可满足吊梁时的承载要求。In Fig. 3, the O-shaped rear outrigger is composed of the lower beam 17, the
在图3和图4中,所述的O型后支腿L梁19与主梁O型后支腿连接位和拐梁18均设置铰接装置20,拆除法兰连接螺栓后,可以绕其翻转折叠,缩小整机宽度尺寸,达到过隧道的要求;In Figure 3 and Figure 4, the O-shaped rear outrigger L-
在图3中,所述的O型后支腿下横梁设有支撑油缸21和走行机构22,支撑油缸采用机械锁死机构,保证承载时油缸活塞不受力。走行机构是架梁机大车走行过孔时的后走行支点。In FIG. 3 , the lower beam of the O-shaped rear leg is provided with a support cylinder 21 and a running mechanism 22 , and the support cylinder adopts a mechanical locking mechanism to ensure that the piston of the cylinder is not stressed when it is loaded. The traveling mechanism is the rear traveling fulcrum when the beam erecting machine cart travels through the hole.
在图5中,所述的可折叠前支腿上节23通过销轴与主梁铰接,拆除限位装置后可以向主梁后方折叠,贴紧主梁,其上部设置自走行吊挂机构,通过电机驱动行走,实现前支腿变跨;中节24和下节25均设球铰承重座26的连接位,通过不同的连接实现正常架设和前支腿上桥台的不同工况。下节设置箱型套筒,可以调节高度;In Fig. 5, the
在图6中,所述的辅助支腿由调节内套筒27深入中联系梁15的套筒空腔内,通过销轴固定,下部设置正向走行机构28和反向走行机构29。正走行机构和O型后支腿走行机构共同实现架梁机走行过孔,反走行机构和导梁吊机配合完成导梁迁移过孔。In FIG. 6 , the auxiliary leg is inserted into the sleeve cavity of the intermediate connecting
在图7中,所述卷扬组件通过连接架30固定与主梁中部内侧,其中两个卷扬31共同工作,另两个卷扬独立工作,卷扬通过钢丝绳与前、后吊梁天车的定滑轮组相连。In Fig. 7, the hoist assembly is fixed to the inner side of the middle part of the main girder through a connecting
在图8中,所述的前吊梁天车和后吊梁天车是由天车机架32、定滑轮组件33、动滑轮组件34、吊具35组成;天车机架搭在主梁上,并能通过液压油缸进行横向和纵向的微调,实现落梁对位以及曲线架梁;定滑轮组件固定在天车机架上,通过钢丝绳与连载吊具上的动滑轮组相连。In Fig. 8, the front suspension beam crane and the rear suspension beam crane are composed of a
在图9和图10中,所述的导梁吊机为Ω形状,吊机架36成“┏┒”形状反扣在两个主梁上,通过连接杆37与侧臂38组成稳固的三角形结构,受力合理,结构可靠。吊机架设置自走行机构39实现自行走,设置四个提升油缸40,可以提携前后吊梁天车移动,两侧臂通过油缸41与导梁吊翅相连,两侧臂设置铰接装置,可以自由下垂,减小宽度尺寸,以便顺利通过隧道。In Fig. 9 and Fig. 10, the guide beam crane is in the shape of Ω, and the hoist
在图11中,所述的导梁过孔天车通过四个吊挂走行机构42行走于主梁底部导轨,上设两个卷扬,通过钢丝绳经定滑轮组43与动滑轮组44连接,吊具45安装在动滑轮组上,吊具上设置下导梁和导梁前支腿的起吊联接装置。In Fig. 11, the above-mentioned guide beam crossing crane travels on the guide rail at the bottom of the main beam through four
在图2和图12中,所述的下导梁主梁为矩形箱型结构梁,上面设辅助支腿正向走行轨道46,上部侧面组成另一小箱型结构,下设辅助支腿反向走行轨道47,后部设置翅型吊翅48,中部设置导梁天车起吊吊具吊孔。In Fig. 2 and Fig. 12, the main girder of the lower guide beam is a rectangular box-shaped structural beam, on which auxiliary outriggers are provided with forward running
在图1和图12中,所述的导梁后支腿通过螺栓与下导梁主梁连接,并设置铰接,可以拆除螺栓后向前翻折,降低过随时导梁机的高度。上下节为套筒配合结构,可以调节高度。In Figures 1 and 12, the rear legs of the guide beam are connected to the main beam of the lower guide beam through bolts, and are hinged so that the bolts can be removed and then folded forward to reduce the height of the guide beam machine at any time. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
在图1中,所述的导梁前支腿通过销轴与下导梁主梁连接,与导梁后支腿行成一刚一柔双联接,最大化的适应承载时下导梁主梁的挠曲变形。可以向后折叠降低过随时导梁机的高度。上下节为套筒配合结构,可以调节高度。In Figure 1, the front leg of the guide beam is connected to the main beam of the lower guide beam through a pin shaft, and forms a rigid-flexible double connection with the rear outrigger of the guide beam to maximize the flexibility of the main beam of the lower guide beam under load. curved deformation. It can be folded backward to reduce the height of the overtime guide beam machine. The upper and lower sections are sleeve matching structures, which can be adjusted in height.
本实用新型所述的过隧道型下导梁式定点起吊架桥机的架梁方法如下:架桥机进入架设状态,架梁机的O型后支腿2的支撑油缸21支撑在已架设的箱梁上,前支腿3支撑在待架跨位的桥墩前部,导梁机的后支腿12支撑在已架设好的箱梁前端底部桥墩的前部,前支腿11支撑在待架跨位桥墩后部,辅助支腿4支撑在导梁主梁10上。运梁车49驮载梁片与架桥机对接后,驮梁小车50驮载梁片通过导梁主梁上的正走行轨道喂梁就位,卷扬机组件7驱动后吊梁天车5和前吊梁天车6同步下放吊具35,连接梁片后同步起吊。然后导梁吊机8和辅助支腿4起吊导梁机,将其移动前进约18m,导梁天车9的吊具45下放连接导梁机,然后导梁吊机和导梁天车共同将导梁机前移至其前后支腿支撑在下一跨位。前后吊梁天车同步落梁就位后,架梁机就可以通过O型腿走行机构22和辅助支腿正走行机构28走行至下一跨位,重新进入架设状态。The girder erecting method of the tunnel-type lower guide beam type fixed-point hoisting bridge-erecting machine described in the utility model is as follows: the bridge-erecting machine enters the erection state, and the supporting oil cylinder 21 of the O-shaped rear leg 2 of the beam-erecting machine is supported on the erected bridge. On the box girder, the front outrigger 3 is supported on the front of the pier to be spanned, the
本实用新型所述的过隧道型下导梁式定点起吊架桥机的临隧架梁方法如下:导梁主梁前端设置缺口,可以适应桥隧相连时的支撑。架梁机主梁前后端均可以深入隧道内部,最大的减小了临隧架设的桥台长度。梁片起吊后,导梁吊机、导梁天车、辅助支腿可以将导梁机提升至桥台顶面之上,导梁机收缩前后支腿,完成过孔,让开落梁空间。The tunnel-passing girder type fixed-point hoisting bridge-erecting machine described in the utility model is as follows: the front end of the main girder of the guide beam is provided with a gap, which can adapt to the support when the bridge and tunnel are connected. The front and rear ends of the main girder of the girder erecting machine can go deep into the tunnel, which greatly reduces the length of the abutment erected near the tunnel. After the girder is hoisted, the girder crane, the girder crane, and the auxiliary outriggers can lift the girder machine to the top of the abutment, and the girder machine shrinks the front and rear legs to complete the hole and make room for the beam drop.
本实用新型所述的过隧道型下导梁式定点起吊架桥机的驮运过隧方法如下:The tunnel-passing method of the tunnel-type lower guide beam type fixed-point hoisting bridge-erecting machine described in the utility model is as follows:
步骤一:在导梁机前后支腿折叠状态下,辅助支腿4和导梁过孔天车9将导梁机后退6m左右,通过内部卷扬使吊翅46向前方折叠。然后可折叠前支腿拆除限位装置后向后方翻折,贴近主梁底面,并固定。最后导梁机继续前移6m就位;Step 1: When the front and rear outriggers of the beam guide machine are folded, the auxiliary outrigger 4 and the guide beam passing crane 9 move the beam guide machine back about 6m, and fold the hanging
步骤二:运梁车上的顶升支架51将架桥机后端顶起,拆除O型后支腿下横梁17;Step 2: The jacking bracket 51 on the beam transport vehicle lifts the rear end of the bridge erecting machine, and removes the O-shaped rear outrigger lower beam 17;
步骤三:O型后支腿两侧支撑后,顶升支架松开,运梁车驶入架桥机机腹内,顶升支架重新支撑架桥机;Step 3: After the O-shaped rear outriggers are supported on both sides, the jacking bracket is released, the beam transport vehicle drives into the belly of the bridge erecting machine, and the jacking bracket supports the bridge erecting machine again;
步骤四:O型后支腿的L梁19拆除与主梁连接位的螺栓连接后,整体侧向向前翻折,贴近主梁并固定,然后拐梁18拆除与L梁19的法兰连接螺栓后,再向上翻折至水平位置,进行固定。导梁吊机拆开连接杆37下端,下垂两个侧臂38,缩减整机宽度。整个折叠过程均是主梁内部的卷扬通过钢丝绳驱动的;Step 4: After removing the bolt connection between the
步骤四:顶升支架和辅助支腿同步收缩,使架梁机高度降低至过隧高度。导梁天车连接导梁机。运梁车驮载架桥机通过隧道;Step 4: The jacking bracket and auxiliary outriggers shrink synchronously, reducing the height of the beam erecting machine to the height of the tunnel. The guide beam crane is connected with the guide beam machine. The bridge erecting machine carried by the beam transport vehicle passes through the tunnel;
步骤五:出隧道时,运梁车将架桥机直接驮运至导梁机位于架设位置正上方,导梁前后支腿恢复支撑状态后,辅助支腿和导梁天车同步将导梁机下落就位;Step 5: When exiting the tunnel, the beam transporter will directly transport the bridge erecting machine to the beam guide machine directly above the erection position. After the front and rear legs of the guide beam recover the supporting state, the auxiliary outriggers and the guide beam crane will synchronize the guide beam machine fall into place;
步骤六:运梁车的驮梁小车驮载顶升支架作为架梁机走行后点,与辅助支腿正走行机构共同走行,实现架梁机低位出隧;Step 6: The beam trolley of the beam transport vehicle is used as the rear point of the beam erecting machine, and travels together with the auxiliary outrigger forward running mechanism to realize the low-level tunneling of the beam erecting machine;
步骤七:顶升支架和辅助支腿伸长,将架梁机起升至架梁高度,其后端可以深入隧道内部,逆向重复步骤三至步骤一的过程,完成架桥机的整机复位,就可以进行架梁作业了。Step 7: Extend the jacking bracket and auxiliary legs, lift the beam erecting machine to the height of the beam erection, and its rear end can go deep into the tunnel, repeat the process from step 3 to step 1 in reverse, and complete the reset of the bridge erecting machine , the beam erection work can be carried out.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102094394A (en) * | 2010-12-30 | 2011-06-15 | 徐州徐工铁路装备有限公司 | Through-tunnel lower pilot girder type non-moving lifting bridge girder erection machine |
| CN109083021A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of lower guide fixed-point sling erecting bridge machine front leg strut |
| CN109083018A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of lower guide fixed-point sling erecting bridge machine is moved back with back door |
| CN109083020A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of change of lower guide fixed-point sling erecting bridge machine is across method |
| CN110273369A (en) * | 2018-03-17 | 2019-09-24 | 中铁第五勘察设计院集团有限公司 | Guide girder machine with moveable front launching nose supporting leg |
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2010
- 2010-12-30 CN CN2010206876651U patent/CN201972096U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102094394A (en) * | 2010-12-30 | 2011-06-15 | 徐州徐工铁路装备有限公司 | Through-tunnel lower pilot girder type non-moving lifting bridge girder erection machine |
| CN110273369A (en) * | 2018-03-17 | 2019-09-24 | 中铁第五勘察设计院集团有限公司 | Guide girder machine with moveable front launching nose supporting leg |
| CN110273369B (en) * | 2018-03-17 | 2024-04-30 | 中铁第五勘察设计院集团有限公司 | Guide beam machine with movable front guide beam legs |
| CN109083021A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of lower guide fixed-point sling erecting bridge machine front leg strut |
| CN109083018A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of lower guide fixed-point sling erecting bridge machine is moved back with back door |
| CN109083020A (en) * | 2018-09-17 | 2018-12-25 | 安徽德马泰格起重机械有限公司 | A kind of change of lower guide fixed-point sling erecting bridge machine is across method |
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