CN201952494U - Online continuous frame counter weight type plate turnover machine - Google Patents
Online continuous frame counter weight type plate turnover machine Download PDFInfo
- Publication number
- CN201952494U CN201952494U CN2011200197774U CN201120019777U CN201952494U CN 201952494 U CN201952494 U CN 201952494U CN 2011200197774 U CN2011200197774 U CN 2011200197774U CN 201120019777 U CN201120019777 U CN 201120019777U CN 201952494 U CN201952494 U CN 201952494U
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- plate turnover
- turnover
- stirring arm
- steel plate
- plate
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Abstract
The utility model relates to an online continuous frame counter weight type plate turnover machine, which relates to single-plate turnover equipment of stainless steel acid pickling lines and aims to realize that scratch marks are avoided in a plate turnover process, the impact to the plate turnover machine is low in the plate turnover process, repair rate is low, zero noise is realized, plate turnover power is supplied by a 180-degree high-torque swinging hydraulic cylinder, a load can directly swing in a reciprocating manner without a variable speed gear, a plate turnover arm counter weight leads the plate turnover process to be stable in operation, the plate turnover machine can conveniently and stably stop at any positions in the plate turnover process, a swing cylinder is provided with high-performance sealing parts, and a cylinder body of the swing cylinder realizes zero leakage, zero abrasion, low start pressure and high mechanical efficiency. The online continuous frame counter weight type plate turnover machine is characterized by comprising a fixing rack, a plate turnover arm, a roller table guider, a clamping mechanism, a buffering device, a counter weight, a spindle, a cast steel sliding bearing block, a spindle sliding bearing, a plate turnover limiting block, an input roller table, an output roller table, a centering control device, a clamping cylinder, a swing cylinder, a hydraulic system and an electrical control system.
Description
Affiliated technical field
The utility model relates to a kind of plate turnover equipment of metallurgy industry, specifically, relate to a kind of turnover panel equipment of acid-washing stainless steel line spiral-plate, before turnover panel, adjust the position of center line of stainless steel materials, be convenient to center, make things convenient for, steadily stand up the medullary ray centering roller-way of steel plate.The upset back guarantees the center position of the medullary ray of steel plate at another group roller-way, and steel plate directly enters next process after leaving the turnover panel unit, need not to adjust the central position of steel plate again, has saved the time that steel plate is carried greatly.
Background technology
At present, known plate turnover generally exists by turnover panel and impacts the noise that produces, turnover panel power adopts step-down gear, and the utility model on-line continuous framework counter weight type plate turnover is the finished product steel plate panel turnover mechanism of making at stainless steel Heavy Plate Production enterprise specialized designs, the difference of the plate turnover that it and present domestic plate of moderate thickness enterprise use is, adopt 180 ° of high pulling torque oscillating motors to realize turnover panel power, aligning gear, make the turnover panel process not produce slip, surface of steel plate does not produce new cut, and turnover panel wall balancing weight makes whole turnover panel process operation get more steady.
Summary of the invention
The on-line continuous framework counter weight type plate turnover that the utility model provides is made up of mechanical system, hydraulic efficiency system, electrical control system three parts, and equipment constitutes simple, and operating maintenance is convenient.
The technical problem that solves is:
1. this on-line continuous framework counter weight type plate turnover can not cause any wiping cut to stainless steel materials in whole turnover panel process, simultaneously very little to the impact of plate turnover at turnover panel process light plate, the maintenance rate of plate turnover is reduced greatly, and the turnover panel process does not have present plate turnover like that by impacting the noise that produces.
2. the turnover panel power and the existing plate turnover difference that adopt of on-line continuous framework counter weight type plate turnover is that it does not adopt step-down gear, but adopts 180 ° of high pulling torque oscillating motors realization turnover panel power.Reciprocal rotation actuator unit as high pulling torque, need not any speed change mechanism just can make load directly obtain reciprocally swinging, it is more steady that turnover panel arm balancing weight gets whole turnover panel process operation, and plate turnover can make things convenient in whole turnover panel process, stable rest on any position.
3. on-line continuous framework counter weight type plate turnover is operated, safeguards very easy, because what oscillating oil cylinder adopted is high-performance sealing member and unique seal combination form, thereby the acquisition cylinder body does not have leakage, trigger pressure is low, mechanical efficiency is high, cylinder body does not have advantages such as wearing and tearing, makes failure rate of machinery reduce greatly.
On-line continuous framework counter weight type plate turnover main technical details: steel plate specification: L=30000～12000mm, B=1500～3000mm, σ=6～80mm, steel plate maximum weight Tmax=15t, Applicable temperature: room temperature, stand up gyration: 180 °, turnover panel power: hydraulic pressure, design of Hydraulic System operating pressure: 32MPa, from the opening time of 180 ° of flip horizontals: 42s (heavy duty upset), from the opening time of 180 ° of flip horizontals: 36s (zero load is returned), device electricity consumption: 3～380V, 50KW, device cooling water: 0.2MPa
On-line continuous framework counter weight type plate turnover working process is described:
1. waiting to turn over inducing that steel plate leads the position at roller-way enters eight plate turnover turnover panel arms that are arranged side by side successively from the plate turnover roller-way that enters the mouth down.
2. can stop automatically when steel plate enters into turnover panel district specified location end blocking machine roller-way, send the turnover panel instruction after operator confirm, plate turnover then begins the turnover panel operation.It should be noted that operator can operate according to the concrete length specification of steel plate, stop at steel plate and where carry out the turnover panel operation.
3. after plate turnover was treated 180 ° of steel plate upsets, eight flip-arms can drop on place, plate turnover outlet roller-way location reposefully, and plate turnover outlet roller-way begins to start, and steel plate is shifted out the flip-arm of plate turnover, and turnover panel finishes.
The technical scheme that the present invention takes is that the on-line continuous framework counter weight type plate turnover that is provided comprises:
1. mechanical part
Mainly contain compositions such as fixed rack, stirring arm, clamp mechanism, switching mechanism, buffing pad.The structure of this device is that a main shaft is provided with 6 equidistant stirring arms; the stirring arm at its two ends is auxiliary stirring arm; 4 stirring arms of intermediary are provided with gripping unit; guarantee that steel plate was clamped between the stirring arm before upset; steel plate can not abrade because of the surface that takes place to slide to steel plate when upset; the end clamp of oil cylinder is provided with polyamine fat; also lay polyamine fat in the stirring arm groove; when clamping steel plate, both increased surperficial frictional force like this; guaranteed the surface quality of steel plate again; be provided with 5 cast steel sliding surface bearing and main shaft plain bearing housing in the middle of the main shaft; be used for supporting the weight of stirring arm; the main shaft two ends connect two oscillating oil cylinders; be used for providing power to the stirring arm; two groups of roller-ways are front mill table; the both sides of runoff table are provided with snubber assembly; the protector that is used for preventing the impact failure stirring arm of stirring arm inertia when upset stops and is provided with; when turnover panel, require steel plate to be placed on the centre of turnover panel unit as far as possible; what do not allow that steel plate puts is too inclined to one side; all be provided with the setting device of regulating the steel plate center on 4 main stirring arms; aligning gear; after the manual regulation; steel plate with a kind of specification need not re-adjustment; after steel plate is transported to the central position of plate turnover; rely on manual control steel plate position to locate to steel plate; roller-way stops action; at first clamping cylinder moves simultaneously with steel plate jack-up; be fixed on the top of stirring arm; the oscillating oil cylinder synchronization action will expect that arm and steel plate overturn; upset is during near the blanking roller-way, and sheet material is unclamped in the oil cylinder release; the stirring arm continues upset; until steel plate being placed on the roller-way on opposite, steel plate is removed back stirring arm and is just allowed upset to get back to original position, relies on and detects the location of finishing the stirring arm.
Technical parameter is: oscillating oil cylinder specification: TUBFKS200-180 °, 2 covers, oscillating oil cylinder two ends buffering: 0～15 ° of angle is adjustable, oil cylinder design swing rate: 5.5 °/s, stirring arm required torque is: 160000N.M, and the clamping cylinder model is: C25TF40/22-100,12 covers, clamping cylinder speed is: 50mm/s, stirring arm counterweight is: 6 tons, blank setting device adjustment stroke is: 960mm.
Plate turnover operation: after steel are transported to the central position of turning over the base machine by charging roller, relying on manually, the control steel plate position comes to the location, roller-way stops action, and at first clamping cylinder moves simultaneously with steel plate jack-up, is fixed on the top of beam, the oscillating oil cylinder synchronization action will expect that arm and steel plate overturn, upset is during near the blanking roller-way, and blank is unclamped in the clamping cylinder release, the stirring arm continues upset, until blank is placed on the roller-way on opposite.Rely on location and the buffering of manually finishing the stirring arm.
This equipment can only folk prescription to turnover panel, once guarantee to turn over a steel plate.After treating behind the turnover panel that steel plate shifts out the stirring arm of turnover panel unit, the stirring arm turns round again, treats the arrival of next steel plate.
2. hydraulic efficiency system
Form by fuel tank, oil pump, motor, water cooler, electric heater, hydraulicvalve and necessary hydraulic services, pipeline.Pressure medium is No. 46 antiwear hydraulic oils, in order to make oil pump oil suction smoothly, and keep oil pressure oil in suitable working temperature, when oily temperature was lower than 15 ℃, electricity added device and puts into operation, and was heated to stop heating when oily temperature is higher than 30 ℃, oil-water cooler is given water coolant when oily temperature is higher than 60 ℃, hydraulic efficiency oil is cooled off, be cooled to oily temperature when being lower than 50 ℃, water coolant stops.
Technical parameter: hydraulic system working pressure P=14Mpa, maximum working pressure (MWP) Pmax=16MPa; Oil pump total flux: 66L/min; Motor total power: 22KW; Power supply: 380V/50HZ; Volume of fuel tank: 1000L; System's fluid normal working temperature: 20 ℃≤T≤55 ℃; Working medium: N46 grinds hydraulic efficiency oil; Fluid works better degree of cleaning require: NAS7 (NAS16.38 standard) water cooler area: 5m
2
3. electric control system
Form the power supply of the stopping of housing control Oil pump electrical machinery, electric heater, unloading electromagnetic valve, electro hydraulic valve by housing, on-the-spot button box and cable.On-the-spot button box is convenient to execute-in-place.This device systems is controlled to be PLC control, and PLC adopts the control of siemens S7-200 controller.Can directly revise and watchdog routine by the CPU-MPI mouth on the PLC of body equipment, all input and output are very clear, made things convenient for to search the trouble spot and significantly reduced servicing time, improved the working efficiency of equipment.
The beneficial effects of the utility model, this on-line continuous framework counter weight type plate turnover can not cause any wiping cut to steel plate in whole turnover panel process, turnover panel process noiseless, turnover panel power does not adopt step-down gear, but adopt 180 ° of high pulling torque oscillating motors to realize turnover panel power, balancing weight makes whole turnover panel process operation steady, can make things convenient for, stable rest on any position, what oscillating oil cylinder adopted is high-performance sealing member and unique seal combination form, thereby obtain cylinder body and do not have leakage, trigger pressure is low, the mechanical efficiency height, cylinder body does not have advantages such as wearing and tearing, makes failure rate of machinery reduce greatly.
Description of drawings
Below in conjunction with accompanying drawing, utility model on-line continuous framework counter weight type plate turnover is further specified.
Fig. 1 site-plan
Fig. 2 sectional drawing
Among the figure
1. fixed rack 2. turnover panel arms 3. roller-ways are led position 4. clamp mechanism, 5. snubber assemblys, 6. balancing weights, 7. main shafts, 8. cast steel plain bearing housings, 9. main shaft sliding surface bearing, 10. turnover panel limited blocks, 11. front mill tables, 12. runoff tables, 13. centering setting devices, 14. clamping cylinders, 15. oscillating oil cylinders, 16. hydraulic efficiency systems, 17. electric control systems.
Specific implementation method:
On-line continuous framework counter weight type plate turnover is supported by a fixed rack (1); there is a main shaft (7) in fixed rack central authorities; main shaft (8) is provided with 6 equidistant stirring arms (2); balancing weight on the turnover panel wall (6) makes whole turnover panel process operation get more steady; waiting to turn over inducing that steel plate leads position (3) at roller-way enters six plate turnover turnover panel arms (2) that are arranged side by side successively from the plate turnover roller-way that enters the mouth down; the stirring arm at its two ends is auxiliary stirring arm; 4 stirring arms of intermediary are provided with clamp mechanism (4); guarantee that blank was clamped in above the stirring arm before overturning; be provided with 5 cast steel plain bearing housings (8) and main shaft sliding surface bearing (9) in the middle of the main shaft (7); be used for supporting the weight of stirring arm; the main shaft two ends connect two oscillating oil cylinders (15); be used for providing power to the stirring arm; two groups of roller-way front mill tables (11); the both sides of runoff table (12) are provided with snubber assembly (5); the protector that is used for preventing the impact failure stirring arm of stirring arm inertia when upset stops and is provided with; all be provided with the setting device of regulating the steel plate center on 4 main stirring arms; centering setting device (13); wait to turn over steel plate after front mill table (11) is delivered to the central position of plate turnover; front mill table (11) stops; measuring element detects has material to send signal to Controlling System; at first clamping cylinder (14) starts clamp mechanism (4) clamping steel plate to be turned over; oscillating oil cylinder (15) is with blank jack-up simultaneously; be fixed on the top of stirring arm (2); the pressurize of control oil cylinder; oscillating oil cylinder (15) starts then; overturn; behind certain angle; clamping cylinder (16) decompression; unclamp steel plate; stirring arm (2) continues upset; on the runoff table (12) that steel plate is placed on the opposite; the location that relies on turnover panel limited block (10) to finish the stirring arm; hydraulic efficiency system (16) connects clamping cylinder (14); oscillating oil cylinder (15), electric control system (17) connects hydraulic efficiency system (16) and front mill table (11); runoff table (12).
Claims (1)
1. on-line continuous framework counter weight type plate turnover; mainly comprise fixed rack (1); turnover panel arm (2); roller-way is led position (3); clamp mechanism (4); snubber assembly (5); balancing weight (6); main shaft (7); cast steel plain bearing housing (8); main shaft sliding surface bearing (9); turnover panel limited block (10); front mill table (11); runoff table (12); centering setting device (13); clamping cylinder (14); oscillating oil cylinder (15) hydraulic efficiency system (17); electric control system (18); it is characterized in that: on-line continuous framework counter weight type plate turnover is supported by a fixed rack (1); there is a main shaft (7) in fixed rack central authorities; main shaft (8) is provided with 6 equidistant stirring arms (2); balancing weight on the turnover panel wall (6) makes whole turnover panel process operation get more steady; waiting to turn over inducing that steel plate leads position (3) at roller-way enters six plate turnover turnover panel arms (2) that are arranged side by side successively from the plate turnover roller-way that enters the mouth down; the stirring arm at its two ends is auxiliary stirring arm; 4 stirring arms of intermediary are provided with clamp mechanism (4); guarantee that blank was clamped in above the stirring arm before overturning; be provided with 5 cast steel plain bearing housings (8) and main shaft sliding surface bearing (9) in the middle of the main shaft (7); be used for supporting the weight of stirring arm; the main shaft two ends connect two oscillating oil cylinders (15); be used for providing power to the stirring arm; two groups of roller-way front mill tables (11); the both sides of runoff table (12) are provided with snubber assembly (5); the protector that is used for preventing the impact failure stirring arm of stirring arm inertia when upset stops and is provided with; all be provided with the setting device of regulating the steel plate center on 4 main stirring arms; centering setting device (13); wait to turn over steel plate after front mill table (11) is delivered to the central position of plate turnover; front mill table (11) stops; measuring element detects has material to send signal to Controlling System; at first clamping cylinder (14) starts clamp mechanism (4) clamping steel plate to be turned over; oscillating oil cylinder (15) is with blank jack-up simultaneously; be fixed on the top of stirring arm (2); the pressurize of control oil cylinder; oscillating oil cylinder (15) starts then; overturn; behind certain angle; clamping cylinder (16) decompression; unclamp steel plate; stirring arm (2) continues upset; on the runoff table (12) that steel plate is placed on the opposite; the location that relies on turnover panel limited block (10) to finish the stirring arm; hydraulic efficiency system (16) connects clamping cylinder (14); oscillating oil cylinder (15), electric control system (17) connects hydraulic efficiency system (16) and front mill table (11); runoff table (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200197774U CN201952494U (en) | 2011-01-21 | 2011-01-21 | Online continuous frame counter weight type plate turnover machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200197774U CN201952494U (en) | 2011-01-21 | 2011-01-21 | Online continuous frame counter weight type plate turnover machine |
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| Publication Number | Publication Date |
|---|---|
| CN201952494U true CN201952494U (en) | 2011-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200197774U Expired - Lifetime CN201952494U (en) | 2011-01-21 | 2011-01-21 | Online continuous frame counter weight type plate turnover machine |
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| Country | Link |
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| CN (1) | CN201952494U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439137A (en) * | 2014-11-20 | 2015-03-25 | 江苏永钢集团有限公司 | Tilting gear limit buffer device |
| CN107755567A (en) * | 2017-10-26 | 2018-03-06 | 无锡杰森表面处理设备有限公司 | The special turnover panel conveying arrangement of metallic plate processing line |
| CN109366085A (en) * | 2018-12-21 | 2019-02-22 | 郑州科慧科技股份有限公司 | A kind of Workpiece tilting device of welding robot |
| CN110065132A (en) * | 2019-05-29 | 2019-07-30 | 安徽池州丰林木业有限公司 | A kind of Wood-based Panel Production cooling device |
| CN110482187A (en) * | 2018-05-15 | 2019-11-22 | 宝山钢铁股份有限公司 | A kind of reversible panel turnover machine |
| CN113414843A (en) * | 2021-07-19 | 2021-09-21 | 漳州市芗城森海木业有限公司 | Automatic production line for veneering of solid wood board and working method thereof |
-
2011
- 2011-01-21 CN CN2011200197774U patent/CN201952494U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439137A (en) * | 2014-11-20 | 2015-03-25 | 江苏永钢集团有限公司 | Tilting gear limit buffer device |
| CN107755567A (en) * | 2017-10-26 | 2018-03-06 | 无锡杰森表面处理设备有限公司 | The special turnover panel conveying arrangement of metallic plate processing line |
| CN110482187A (en) * | 2018-05-15 | 2019-11-22 | 宝山钢铁股份有限公司 | A kind of reversible panel turnover machine |
| CN110482187B (en) * | 2018-05-15 | 2021-02-19 | 宝山钢铁股份有限公司 | Reversible plate turnover machine |
| CN109366085A (en) * | 2018-12-21 | 2019-02-22 | 郑州科慧科技股份有限公司 | A kind of Workpiece tilting device of welding robot |
| CN110065132A (en) * | 2019-05-29 | 2019-07-30 | 安徽池州丰林木业有限公司 | A kind of Wood-based Panel Production cooling device |
| CN113414843A (en) * | 2021-07-19 | 2021-09-21 | 漳州市芗城森海木业有限公司 | Automatic production line for veneering of solid wood board and working method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU CHENLI ENVIRONMENTAL SCIENCE AND TECHNOLOG Free format text: FORMER OWNER: JIANGSU CHENLI INDUSTRY CO., LTD. Effective date: 20121112 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20121112 Address after: 214214 Jiangsu city of Yixing province Gaocheng Town Bridge Road No. 22 Patentee after: Jiangsu Chenli Environmental Protection Technology Co., Ltd. Address before: 214214 Jiangsu city of Yixing province Gaocheng Town Bridge Road No. 22 Patentee before: Jiangsu Chenli Industry Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110831 |