CN201942838U - Pile fabric - Google Patents

Pile fabric Download PDF

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Publication number
CN201942838U
CN201942838U CN2010206111537U CN201020611153U CN201942838U CN 201942838 U CN201942838 U CN 201942838U CN 2010206111537 U CN2010206111537 U CN 2010206111537U CN 201020611153 U CN201020611153 U CN 201020611153U CN 201942838 U CN201942838 U CN 201942838U
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CN
China
Prior art keywords
pile
fiber
production example
wire gauze
pile fabric
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Expired - Lifetime
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CN2010206111537U
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Chinese (zh)
Inventor
西田宗平
三好正明
楠和也
德本裕幸
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Kaneka Corp
Kanegafuchi Chemical Industry Co Ltd
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Kaneka Corp
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Publication date
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Publication of CN201942838U publication Critical patent/CN201942838U/en
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/12—Woven pile fabrics wherein pile tufts are inserted during weaving
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02—Pile fabrics or articles having similar surface features
    • D04B1/025—Pile fabrics or articles having similar surface features incorporating loose fibres, e.g. high-pile fabrics or artificial fur
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/587—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads adhesive; fusible
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02—Pile fabrics or articles having similar surface features
    • D04B1/04—Pile fabrics or articles having similar surface features characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02—Pile fabrics or articles having similar surface features
    • D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/04—Heat-responsive characteristics
    • D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0111—One hairy surface, e.g. napped or raised
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/2395—Nap type surface

Abstract

The utility model by fusing pile fabric specific part, provides a without prejudice to handle the case to prevent the pile fiber wool pile fabric. The utility model pile fabric containing organization and is wound in the form the organization of a ground yarn ( 1) and erected in the tissue on the surface of the pile fibers ( 2) pile fabric (5 ), in the wound in the form organization of the ground yarn (1 ) on the pile fibers ( 2 ), is located on a organization of the ground yarn ( 1) outside of at least a portion of the pile fibers ( 2) are fused, erected in the tissue on the surface of the pile fibers ( 2) are not fused.

Description

Pile fabric
Technical field
The utility model relates to the pile fabric that falls hair that has prevented pile fiber.
Background technology
It is known that pile fabric in the past is referred to as the cloth and silk that is similar to the fur outward appearance with names such as imitated furs or Fake Furs, neckpieces.They are made by pile braided fabric, fleece.When the braiding pile, mainly use sealed round rib machine, Wool top feeding type lint braiding machine (sliver knitting, circular knitter) braiding, all carry out clipping.With the dual La Sheer warp loom braiding of warp knitting machine the time, by forming the ground tissue doubly, between simultaneously tie line being organized with being entangled in, the centre of tie line cut off weaving.When knitting method for making, use cut velvet loom, undercoat suede loom to be organized between it and to twine in two ground up and down with tie line, will cut off between the base cloth up and down with cutter, be made into 2 textiless (non-patent literature 1) simultaneously., commonly there are to fall the many problems of hair in these textiless.If it is many to fall hair, then attached on the shirt or be shed on the ground, aesthetic appearance is poor, also existing problems on the health.
In order to prevent such hair that falls, proposed in pile fiber, to mix low-melting fiber (patent documentation 1), in the wire gauze that constitutes the ground tissue, mixed low-melting fiber methods such as (patent documentations 2～3)., these motions are owing to be with the temperature more than the fusing point of above-mentioned low-melting fiber cloth and silk all to be heated all, and therefore entirely tissue or pile fiber also fuse, and have the problem of wiriness.
Patent documentation 1: Japanese kokai publication hei 6-081248 communique
Patent documentation 2: TOHKEMY 2000-314048 communique
Patent documentation 3: Japanese kokai publication hei 7-048765 communique
Non-patent literature 1: " the 3rd edition fiber brief guide " compiled by fiber association, and ball is kind, puts down into distribution on December 15th, 16, the 341-342 page or leaf
The utility model content
The utility model is for solving above-mentioned problem in the past, provides a kind of by only fusing the specific part of pile fabric, thereby prevented that under the situation of not damaging feel pile fiber from falling the pile fabric of hair.
Pile fabric of the present utility model is to organize with containing and be wrapped in the pile fabric that constitutes on the wire gauze of organizing above-mentionedly and erect the pile fiber on the ground tissue surface, it is characterized in that: in being wrapped in the pile fiber that constitutes on the wire gauze of organizing above-mentionedly, the pile fiber that is positioned at least a portion that constitutes the wire gauze outside of organizing is fused above-mentionedly, and the pile fiber that erects at above-mentioned ground tissue surface is not fused.
The effect of pile fabric of the present utility model is, by making that the pile fiber that is positioned at least a portion that constitutes the wire gauze outside of organizing on ground is fused, and the pile fiber that erects on the ground tissue surface does not fuse, thereby can prevent under the situation of not damaging feel that pile fiber from falling hair.
Description of drawings
Fig. 1 is the diagrammatic illustration figure of the pile fabric of an embodiment of the present utility model.
Fig. 2 is the weave diagram of the fur knitting thing of an embodiment of the present utility model.
Fig. 3 is the weave diagram of the Wool top feeding type fabric of an embodiment of the present utility model.
Fig. 4 is the manufacturing procedure picture of an embodiment of the present utility model.
Fig. 5 is the photo (multiplying power 50) of sweep electron microscope (SEM) of thickness of the pile fiber in expression being positioned among the embodiment of the present utility model wire gauze outside that constitutes the ground tissue.
Fig. 6 is the curve map of thickness and the relation of falling hair of the pile fiber in expression being positioned among the embodiment of the present utility model wire gauze outside that constitutes the ground tissue.
Symbol description
1,21,31 wire gauzes
2,22,32 pile fiber
3 erect pile
4 fusion portions
5,25,35 pile fabrics
10 processing unit (plant)s
11 warm-up mills
12 cooling rubber rollers
13,14 metal chill rolls
15 deflector rolls
16,17 containers
18 pile fabric raw material sheet
18a pile fabric raw material sheet surface
The 18b pile fabric raw material sheet back side
The specific embodiment
Pile fabric of the present utility model is that tissue and being wrapped in constitutes the wire gauze (being designated hereinafter simply as wire gauze) organize above-mentionedly and goes up and erect pile fabric in the pile fiber of above-mentioned ground tissue surface with containing.This pile fabric can adopt sealed round rib machine, Wool top feeding type lint braiding machine (circular knitter), fur knitting machine (circular knitter), dual La Sheer warp loom, cut velvet weaving loom, undercoat suede weaving loom to wait and make.As pile fabric of the present utility model, there is no particular limitation, can list plush, fur suede and tufted carpet etc., preferred plush and fur suede, more preferably plush.
The softening point of pile fiber is lower than the softening point of the fiber (being designated hereinafter simply as ground organizational composition fiber) that constitutes the ground tissue, be wrapped in the pile fiber on the wire gauze, the pile fiber of at least a portion in the wire gauze outside is fused, and the pile fiber that erects at above-mentioned ground tissue surface is not fused.As its means, as long as it is just passable to fuse the pile fiber of at least a portion that is positioned at the wire gauze outside, there is no particular limitation, but preferably from the rear side of ground tissue, promptly from the rear side of pile fabric more than the softening point of pile fiber and be lower than and carry out Contact Heating under the temperature of softening point of above-mentioned ground organizational composition fiber and pressurize.
In the utility model, so-called " constituting the wire gauze outside of ground tissue " is rear side at the face that pile fiber is erected during as the surface, is the outside beyond wire gauze.In addition, about being wrapped in the pile fiber on the wire gauze, a part of sometimes fiber embeds wire gauze, but as long as remainder is present in the wire gauze outside, just comprises this fiber.
Above-mentioned pile fiber is at least a fiber that is selected among acrylic fiber and the acrylic fibers.By making pile fiber is at least a fiber that is selected among acrylic fiber and the acrylic fibers, can obtain the good pile fabric of feel.When adopting thermoplastic fibre as pile fiber, usually, if under the temperature more than the fusing point of thermoplastic fibre, polish processing, the then pile fiber on pile fabric surface fusing, the pile fabric that can not obtain having good surface appearance, feel.In addition, if under the temperature below the fusing point of thermoplastic fibre, polish processing, then the pile fiber on pile fabric surface crispatura do not stretch flat, thereby the pile fabric that can not obtain having good surface appearance, feel.In contrast, even because the temperature of crispaturaing below softening point of acrylic fiber and acrylic fibers is also stretched flat, therefore when at least a fiber among employing is selected from acrylic fiber and acrylic fibers is as pile fiber, can be under the temperature below the softening point, for example polish processing at 150～160 ℃.Therefore, at least a fiber among employing is selected from acrylic fiber and acrylic fibers is during as pile fiber, and the pile fiber on pile fabric surface can not fuse in polishing processing, can obtain having the pile fabric of good surface appearance, feel.
Above-mentioned pile fiber is so long as softening point is low just more passable than the softening point of the fiber that constitutes the ground tissue, there is no particular limitation, but the difference of the softening point of above-mentioned ground organizational composition fiber and above-mentioned pile fiber is preferably more than 10 ℃, more preferably more than 20 ℃, more preferably more than 30 ℃.If poor more than 10 ℃ arranged, just easier makes the fibre fusion that is positioned at least a portion that constitutes the wire gauze outside of organizing above-mentionedly, and the pile fiber that erects at above-mentioned ground tissue surface is fused.
Above-mentioned pile fiber can be whole softening fiber under the temperature of regulation, also can be the blended fiber of fiber softening under different temperature.And, when pile fiber is the blended fiber of fiber softening under different temperature, preferably, will more than mixed with fibers 20 weight % (wt%) softening under the low relatively temperature, make fibre fusion softening under low relatively temperature.
In the utility model, so-called softening point is fusing or decompose preceding softening temperature.For example, the softening point of acrylic fiber is 190～232 ℃, and the softening point of acrylic fibers is 150～220 ℃ of (" chemical voluminous dictionary ", upright altogether publication the, 727～729 pages, distribution on June 1st, 1993.Hereinafter referred to as " literature value ").So-called acrylic fiber refers to the fiber that contains the above acrylonitrile of 85 weight %.In addition, so-called acrylic fibers, refer to by contain more than the 35 weight % and be lower than 85 weight % acrylonitrile, contain more than the 15 weight % and fiber that the condensate of other the copolymerizable monomer below the 65 weight % constitutes.Here, so-called other copolymerizable monomer, can list: with vinyl chloride, vinylidene chloride, bromine ethene, inclined to one side bromine ethene etc. is the halogen ethene and the vinylidene halide of representative, with allyl sulphonic acid, methallyl sulfonic acid, styrene sulfonic acid, isoprene sulfonic acid, 2-acrylamide-2-methyl propane sulfonic acid etc. is the monomer that contains sulfonic acid of representative and their metallic salt and amine salt class, acrylic acid and methacrylic acid and their lower alkyl esters, N or N, aminoalkyl ester and glycidic ester that the N-alkyl replaces, acrylamide and Methacrylamide and their N or N, the N-alkyl replaces body, with acrylic acid, methacrylic acid and itaconic acid etc. are the carboxylic vinyl monomer of representative and their sodium salt, anionic property such as sylvite or ammonium salt vinyl monomer, with the cationic vinyl monomer headed by 4 grades of aminoalkyl esters of acrylic acid and methacrylic acid, or contain the lower alkyl ether of vinyl, with the vinylacetate is the low-carbon carboxylate that contains vinyl of representative, styrene etc.These monomers can use separately, also can mix more than 2 kinds and use.Wherein, the preferred use is selected from halogen ethene, vinylidene halide and contains more than one monomer among the metallic salt of monomer of sulfonic acid, more preferably uses more than one the monomer that is selected among vinyl chloride, vinylidene chloride and the Sodium styrene sulfonate.In addition, as acrylic fibers, preferred improvement acrylic acid (modacrylic fiber) fiber that adopts.So-called modacrylic fiber refers to by containing more than the 35 weight % and being lower than the acrylonitrile of 85 weight % and adding up to more than one monomer and the fiber that constitutes of the condensate of other copolymerizable monomer among vinyl chloride and the vinylidene chloride of being selected from that contains more than the 15 weight % and below the 65 weight %.
In pile fabric of the present utility model, the pile fiber of at least a portion in the above-mentioned wire gauze outside is fused and is crimped.Here, what is called is crimped, for example, as shown in the SEM photo of the pile fabric of the Production Example after the Contact Heating pressurized treatments of Fig. 55,11 and 17, the pile fiber that refers to 1 root merge separately in conjunction with or the pile fiber tangle up of 1 root form the state of piece and smoothing.In addition, in pile fabric of the present utility model, whole pile fiber in the preferred above-mentioned wire gauze outside is fused and is crimped.This is because can obtain the better effect that prevents hair.
The thickness of the above-mentioned pile fiber that is positioned at the wire gauze outside that is fused and be crimped is preferably below the 300 μ m, more preferably below the 250 μ m, more preferably below the 200 μ m.If the thickness of the pile fiber in the above-mentioned wire gauze outside then can be fixing with good intensity fusion each other with pile fiber below 300 μ m.In addition, in the utility model, the thickness of the pile fiber in the above-mentioned wire gauze outside for example can be measured by the following stated.At first, when cutting off pile fabric, in order not upset the pile shape with bonding agent only with pile surface portion fixing after, vertically cut off with respect to the weaving direction of wire gauze.Cutting off line is the position of the coil of crosscut wire gauze, for example in Fig. 3, represents with the I-I line.Then, be upside (Fig. 1 is reversed) with the back side of ground tissue, adopt sweep electron microscope (SEM) to observe sections by multiplying power 50, the thickness of for example representing with the beeline between parallel lines 19a and the 19b in Fig. 5 is measured.To measure the mean value obtain at 10 places as thickness.
Have again, in Determination of thickness, when adopting sweep electron microscope (SEM) to observe section, be difficult to distinguish under the situation of wire gauze and pile fiber, also can be for example distinguishing wire gauze and pile fiber by using the light microscope that to observe with the multiplying power more than 50 or laser microscope to wait abreast.
In the utility model, preferably the backing resin is arranged in the infiltration of the back side of pile fabric.If infiltration has a backing resin, then can from the rear side of ground tissue, promptly carry out operation that Contact Heating pressurizes from the rear side of pile fabric before, put the processing that erects pile of pile fiber in order.
As above-mentioned backing resin, can use latex, emulsion, dispersion liquid of acrylic ester resin, polyurethane series resin etc. etc.About the infiltration amount of backing resin,, as an example, make its infiltration 50g/m usually by the resin solid constituent concentration in order to prevent hair 2About, but the utility model is owing to have the effect that prevents hair that the fusion by the privileged site of pile fiber brings, and therefore can be about 1/2～1/3 of common infiltration amount.That is to say, as long as make its infiltration 17～25g/m by the resin solid constituent concentration 2About just can.Can before the fusion of the privileged site of pile fiber, carry out the polishing processing of pile fiber, but for this moment fiber do not come off, can use the backing resin to be fixed temporarily.So the resin impregnated amount can be little.
Then, the manufacture method to pile fabric of the present utility model describes.The manufacture method of pile fabric of the present utility model comprises from the rear side of ground tissue more than the softening point of above-mentioned pile fiber and be lower than the operation of carrying out the Contact Heating pressurization under the temperature of softening point of ground organizational composition fiber.Thus, the pile fiber that is wrapped at least a portion that is positioned at the above-mentioned wire gauze outside in the pile fiber on the above-mentioned wire gauze is fused and is crimped.Preferred above-mentioned Contact Heating pressurization is undertaken by warm-up mill or heating plate.So long as warm-up mill or heating plate just can carry out the Contact Heating of short time and handle, only fusion, crimping are positioned at the pile fiber of at least a portion in the above-mentioned wire gauze outside.And owing to do not make the heating of degree of the pile fiber fusing on pile fabric surface, therefore the pile fiber that erects on the ground tissue surface can not fuse.
In addition, when above-mentioned pile fiber is the blended fiber of fiber softening under different temperature, preferably, from the rear side of ground tissue more than the softening point of pile fiber softening under the low relatively temperature and the temperature that is lower than the softening point of pile fiber softening under high relatively temperature carry out the Contact Heating pressurization, make pile fiber fusion softening under low relatively temperature.Except can preventing hair, also obtain the good pile fabric of feel easily.
Preferably when carrying out the Contact Heating pressurization from the rear side of organizing above-mentionedly and/or after having carried out the Contact Heating pressurization, the above-mentioned pile fiber side that erects is cooled off.In addition, preferably carried out the Contact Heating pressurization from the rear side of organizing above-mentionedly after, cool off from the rear side of organizing above-mentionedly.As above-mentioned cooling way, be that the chill roll of the water below 30 ℃ cools off the cut velvet face of pile fiber preferably with the feeding water temperature.If so cool off, can keep size stability, and can also alleviate the damage of heat pile fiber.
As above-mentioned ground organizational composition fiber, as long as its softening point is more passable than above-mentioned pile fiber higher position, there is no particular limitation, can adopt the synthetic fiber and the cotton yarn that are made of mylar such as polyethylene terephthalate.
In the utility model, adopting for example polyethylene terephthalate (PET, softening point is approximately 258 ℃) fiber is during as ground organizational composition fiber, as pile fiber, can use more than one the fiber that is selected among acrylic fibers and the acrylic fiber, preferably use the blended fiber of acrylic fibers or acrylic fibers and acrylic fiber.In addition, as acrylic fibers, can preferably use following fiber.
(1) vinyl chloride-acrylic fibre (softening point is 150～220 ℃, literature value for Kaneka Co., Ltd. system for example, trade name " Kanekalon ")
(2) vinylidene chloride-acrylic fibre (softening point is 150～220 ℃ ℃, literature value)
In the utility model, when for example using cotton yarn (kapok) (not having softening point) fiber as ground organizational composition fiber, what can preferably use as pile fiber is acrylic fiber (Exlan Co., Ltd. system for example, trade name " Exlan K691 ", softening point is 190～232 ℃ ℃, literature value).
Adopt accompanying drawing to describe below.Fig. 1 is the diagrammatic illustration figure of the pile fabric of an embodiment of the present utility model.Pile fabric 5 is by wire gauze 1 and be wrapped on the wire gauze 1 and open fibre on the surface of ground tissue and form the pile fiber 2 that erects pile 3 and constitute.In addition, at the back side of pile fabric 5, in the outside of wire gauze 1, at least a portion of pile fiber 2 is fused, and constitutes fusion portion 4, is crimped on the wire gauze 1.In addition, also can be at the back side of pile fabric 5 infiltration backing resin.
Fig. 2 is the weave diagram of fur knitting thing.This pile fabric 25 is by wire gauze 21 and be wrapped on the wire gauze 21 and open fibre on the surface of ground tissue and form the pile fiber 22 that erects pile and constitute.Fig. 3 is the weave diagram of Wool top feeding type fabric.This pile fabric 35 is by wire gauze 31 and be wrapped on the wire gauze 31 and open fibre on the surface of ground tissue and form the pile fiber 32 that erects pile and constitute.The opposing face of any pile side that all opposed, be that the Contact Heating pressurized treatments is carried out at the back side of pile fabric, with the pile fiber fusion in the wire gauze outside.
Fig. 4 is the manufacturing procedure picture of an embodiment of the present utility model.Employed processing unit (plant) 10 comprises in this method: be coated with fluororesin such as polytetrafluoroethylene (PTFE) warm-up mill 11, warm-up mill 11 is pressurizeed and the inner cooling rubber rollers 12 that feeds 30 ℃ cooling water, cooling rubber rollers 12 is pressurizeed and inner metal chill roll 13,14 and the deflector roll 15 that feeds 30 ℃ cooling water.Pile fabric raw material sheet 18 is drawn from container 16, so that back side 18b contacts with warm-up mill, surface (erecting the pile side) 18a supplies with the mode that cooling rubber rollers 12 contacts.The pile fabric 5 of the processing that is through with is accommodated in the container 17.Have, the Contact Heating pressurized treatments is not limited to processing unit (plant) shown in Figure 4 again, also can adopt the part to processing unit (plant) shown in Figure 4 to constitute device, heating plate and other device that has carried out change.In the Contact Heating pressurized treatments, for example as long as more than the softening point of pile fiber and to be lower than the softening point of ground organizational composition fiber just passable, preferably plus-pressure is counted 0.01～100Kgf/cm by line pressure to heating-up temperature 2, the feed speed of raw material sheet is 0.1～20m/ minute, heater contact time was 1～60 second.In addition, from the viewpoint of the damage on the surface that alleviates pile fabric, more preferably plus-pressure is counted 0.05～7Kgf/cm by line pressure 2, heater contact time was 2～10 seconds.
The gross weight that falls of pile fabric of the present utility model is preferably 0.6g/m 2Below, 0.3g/m more preferably 2Below.In the utility model, as falling gross weight, use the hairbrush (trade name " Prescale mat ", 5mm (particle diameter), vertical 4cm, horizontal 10.5cm, Fuji Photo Film Co., Ltd.'s system) of rubber system Yi Bian apply 600g load (14.3kg/cm to the surface of pile fabric 2) constantly acting load, on one side with the stroke of wide 30cm, to along cant to the surface of pile fabric is rubbed with the hands 10 times, rub with the hands 10 times to opposite direction, recycle hair with the adhesive gel band, by pressing every 1m 2Conversion obtains its weight as falling gross weight.
Embodiment
By the following examples the utility model is carried out specific description.Have, the utility model is not limited to following embodiment again.
＜assay method 〉
1. fall gross weight
The hairbrush of the rubber system of use (trade name " Prescale mat ", 5mm (particle diameter), vertical 4cm, horizontal 10.5cm, Fuji Photo Film Co., Ltd.'s system) applies 600g load (14.3kg/cm in the surface to pile fabric on one side 2) constantly acting load, on one side with the stroke of wide 30cm, to along cant to the surface of pile fabric is rubbed with the hands 10 times, rub with the hands 10 times to opposite direction, recycle hair with the adhesive gel band, by pressing every 1m 2Conversion obtains its weight as falling gross weight.
2. fall hair evaluation
Based on falling gross weight, estimate with 4 other grades of level by shown below.
A:0.3g/m 2Below (very good level)
B: surpass 0.3g/m 2And at 0.6g/m 2Below (good level)
C: surpass 0.6g/m 2And at 1.0g/m 2Below (not too good level)
D: surpass 1.0g/m 2(bad level)
3. softening point
With the fiber detaching of each 1g of using in the following Production Example, be placed on the heating plate that is heated to temperature arbitrarily, using 0.07Kgf/cm 3Exert pressure during 3 seconds, the single fiber of the face that will contact with heating plate respectively because of softening in conjunction with forming temperature when tabular as the softening point of fiber.
4. be positioned at the thickness of the pile fiber in the wire gauze outside that constitutes the ground tissue
Only pile surface portion is not fixed with bonding agent in order not upset the pile shape when cutting off pile fabric, the weaving direction with respect to wire gauze vertically cuts off then.Cutting off line is the position of the coil of crosscut wire gauze, for example in Fig. 3, represents with the I-I line.Then, be upside (Fig. 1 is reversed) with the back side of ground tissue, adopt sweep electron microscope (SEM) to observe sections by multiplying power 50, the thickness of for example representing with the beeline between parallel lines 19a and the 19b in Fig. 5 is measured.To measure the mean value obtain at 10 places as thickness.
5. feel
By shown below with other grade evaluation feel of 4 levels.
A: erect in the pile fiber on the ground tissue surface not fusion, with the pile fabric of not heat-treating be equal level
B: it is poor slightly to compare with grade A, but erects not fusion in the pile fiber on the ground tissue surface, no problem level in the practicality
C: thick and stiff slightly, problem (defective) is arranged in the practicality
D: very thick and stiff, can not practicability (defective)
The fiber that uses in＜the Production Example 〉
1. pile fiber
(1) trade name " Kanekalon AH " (being designated hereinafter simply as AH), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 3.3deci tex (following record is dtex)
(2) trade name " Kanekalon FHS " (being designated hereinafter simply as FHS), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 2.2dtex.
(3) trade name " Kanekalon RMK (801) " (being designated hereinafter simply as RMK (801)), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 12dtex.
(4) trade name " Kanekalon SL " (being designated hereinafter simply as SL), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 3.3dtex.
(5) trade name " K691 ", Exlan Co., Ltd. system
Acrylic fiber, softening point are 250～260 ℃, and fiber number is 3.3dtex.
(6) trade name " Kanekalon CC " (being designated hereinafter simply as CC), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 3.3dtex.
(7) trade name " Kanekalon fmu " (being designated hereinafter simply as fmu), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 1.5dtex.
(8) trade name " Kanekalon MS " (being designated hereinafter simply as MS), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 5.0dtex.
(9) trade name " Kanekalon MCS " (being designated hereinafter simply as MCS), Kaneka Co., Ltd. system
Acrylic fibers (vinyl chloride-acrylic fibre), softening point are 180～190 ℃, and fiber number is 2.2dtex.
2. organizational composition fiber (wire gauze)
(1) polyester fiber silk
Use total fiber number to be the multifilament of 334dtex (filament that the fiber number that will be made of 50 polyester filament forms as two plying of tow of 167dtex).Softening point is 258 ℃.
(2) kapok yarn
With yarn count is that 2 plying of textile strand ground of No. 40 uses.Kapok does not have softening point, at high temperature decomposes.
(Production Example 1～30)
In Production Example 1～30, Production Example 1,7,13,19,23 and 27 is a comparative example, and other Production Example is embodiment.Use is used to make the Wool top feeding type lint braiding machine (circular knitter) of Fake Furs, use above-mentioned polyester fiber as wire gauze, supply with respectively the pile fiber sliver that constitutes by the acrylic fibers shown in the following table 1 (10～14g/m), the pile fiber of braiding Production Example 1～30.The pile loop number of the file of ground tissue is defined as 16～17/inch, the pile loop number of line is defined as 22～33/inch, and other is the condition shown in the following table 1.Then, make the back side of backing resin impregnated at above-mentioned pile fabric.As the backing resin, use with the emulsified copolymer latex of acrylate as principal component, be the aqueous solution (emulsion) of 40wt% as latex concentration, infiltrate in the embodiment goods by the resin solid constituent concentration and adhere to 25g/m 2, 50g/m is adhered in infiltration in the comparative example goods 2, make its drying then.Then, put the pile fiber on the surface of pile fabric in order by polishing, brushing and cropping.Particularly, at first, carry out 2 polishings, then carry out 2 brushings, under 150 ℃, 145 ℃, 130 ℃ and 120 ℃, respectively carry out 1 polishing then, carry out 2 cropping then, under 100 ℃, carry out 2 polishings at last at 155 ℃.Then, except that comparative example, adopt heating plate that the Contact Heating pressurized treatments is implemented at the back side of pile fabric.The condition of Contact Heating pressurized treatments is as shown in table 1 below.
Production Example 1～6 adopts identical pile fiber and wire gauze, and Production Example 1 is not for carrying out the comparative example of Contact Heating pressurized treatments, and Production Example 2～6th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 7～12 adopts identical pile fiber and wire gauze, and Production Example 7 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 8～12nd has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 13～18 adopts identical pile fiber and wire gauze, and Production Example 13 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 14～18th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 19～22 adopts identical pile fiber and wire gauze, and Production Example 19 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 20～22nd has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 23～26 adopts identical pile fiber and wire gauze, and Production Example 23 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 24～26th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 27～30 adopts identical pile fiber and wire gauze, and Production Example 27 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 28～30th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.
(Production Example 31～40)
Except adopting the pile fiber sliver that constitutes by acrylic fiber shown in the following table 2 and carrying out under the condition shown in the following table 2 the Contact Heating pressurized treatments, similarly obtain the pile fabric of Production Example 31～35 with Production Example 1～30.In addition, except adopt above-mentioned kapok yarn as wire gauze, adopt the pile fiber sliver that constitutes by acrylic fiber shown in the following table 2 and carrying out under the condition shown in the following table 2 the Contact Heating pressurized treatments, similarly obtain the pile fabric of Production Example 36～40 with Production Example 1～30.Production Example 31～35 adopts same pile fiber and wire gauze, Production Example 31 is the comparative examples that do not carry out the Contact Heating pressurized treatments, Production Example 32～34th has been carried out the comparative example of Contact Heating pressurized treatments respectively under the set point of temperature of the softening point that is lower than pile fiber, Production Example 35 is the embodiment that carried out the Contact Heating pressurized treatments under the set point of temperature more than the softening point of pile fiber.In addition, Production Example 36～40 adopts same pile fiber and wire gauze, and Production Example 36 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 37～40th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.
(Production Example 41～52)
Except adopting pile fiber sliver that the blended fiber by acrylic fibers and acrylic fiber shown in the following table 3 constitutes and carrying out under the condition shown in the following table 3 the Contact Heating pressurized treatments, similarly obtain the pile fabric of Production Example 41～52 with Production Example 1～30.Production Example 41～44 adopts same pile fiber and wire gauze, and Production Example 41 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 42～44th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 45～48 adopts same pile fiber and wire gauze, and Production Example 45 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 46～48th has been carried out the embodiment of different Contact Heating pressurized treatments respectively.In addition, Production Example 49～52 adopts same pile fiber and wire gauze, and Production Example 49 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 50～52nd has been carried out the embodiment of different Contact Heating pressurized treatments respectively.Have, in an embodiment, all Contact Heating pressurized treatments all are more than the softening point of acrylic fibers and be lower than under the temperature of softening point of acrylic fiber and carry out again.
The falling gross weight, fall the result of thickness (the following thickness that also abbreviates as) of the pile fiber in mao evaluation and feel and the wire gauze outside of pile fabric of Production Example 1～52 has been shown in the following table 1～3.Have, in table 1～3, the * mark is represented comparative example again, below also identical.
Figure BSA00000349833900131
Figure BSA00000349833900151
In addition, sweep electron microscope (SEM) photo (multiplying power 50) of the pile fabric of Production Example shown in Fig. 51 (comparative example), Production Example 5 (embodiment), Production Example 7 (comparative example), Production Example 11 (embodiment), Production Example 13 (comparative example), Production Example 17 (embodiment).In Fig. 5,19a-19b represents the thickness of the pile fiber in the wire gauze outside.The thickness of pile fiber also is shown among Fig. 5 and falls gross weight.Learn from Fig. 5: by the Contact Heating pressurized treatments, the thickness of the pile fiber in the ground organizational composition fiber outside be part, and falls gross weight and reduce significantly.
In addition, the result of table 1～3 learns: by more than the softening point of pile fiber and be lower than the Contact Heating pressurized treatments of carrying out under the temperature of softening point of ground organizational composition fiber, the hair that falls of the embodiment goods that the pile fiber of at least a portion in the organizational composition fiber outside, ground is fused, is crimped lacks, and feel is also good.In addition, the thickness of the pile fiber in the above-mentioned wire gauze outside that is fused, is crimped is that the hair that falls of the embodiment goods below the 300 μ m lacks, and feel is also good.Have again, can confirm that by the such SEM photo of Fig. 5 (multiplying power 50) at least a portion pile fiber in the wire gauze outside is fused, is crimped.
In addition, if sum up the thickness and the relation of falling hair of the pile fiber in the wire gauze outside according to the result of table 1～3, then be curve shown in Figure 6.Learn by Fig. 6: if the thickness of the pile fiber in the above-mentioned wire gauze outside then falls gross weight and reduces significantly below 300 μ m.
(Production Example 53)
Except not making the backing resin impregnated, with Production Example 26 similarly, obtain the pile fabric of Production Example 53.The falling gross weight, fall the result of a mao evaluation, feel and thickness etc. of the pile fabric of Production Example 53 shown in the following table 4.Have again, the result of Production Example 23 (comparative example) also is shown in the table 4 in the lump.From the comparison of Production Example 23 (comparative example) and Production Example 53 (embodiment), learn:, fall gross weight and also reduce significantly even do not make the backing resin impregnated.That is to say, learn: only organize the Contact Heating pressurized treatments at the back side, fall gross weight and just reduce significantly by ground.
Figure BSA00000349833900171
(Production Example 54～55)
As wire gauze, adopt above-mentioned polyester fiber silk, the pile fiber that adopts the blended fiber by acrylic fibers shown in the following table 5 to constitute is used the same method of manufacture method with common fur suede, obtains the pile fabric of Production Example 54 and 55.Condition when shown in the following table 5 back side of the ground tissue of fur suede being carried out the Contact Heating pressurized treatments and fall the result that hair falls a mao evaluation, feel and thickness etc.Have, Production Example 54 and 55 adopts same pile fiber and wire gauze again, and Production Example 54 is the comparative examples that do not carry out the Contact Heating pressurized treatments, and Production Example 55 is the embodiment that carried out the Contact Heating pressurized treatments.
Figure BSA00000349833900191
As expressing in the table 5, because fur suede is knitting with botany, so thickness is original just thin, and it is little to fall gross weight, but makes thickness attenuate more by the Contact Heating pressurized treatments, therefore the tendency that has gross weight also to reduce more.Having, in Production Example, except Production Example 54 and 55, all is the Production Example of plush again.
(Production Example 56～59)
Except adopt above-mentioned polyester fiber silk as wire gauze, adopt the pile fiber shown in the following table 6, adopt processing unit (plant) shown in Figure 4 carrying out under the condition shown in the following table 6 the Contact Heating pressurized treatments, similarly obtained the pile fabric of Production Example 56～59 with Production Example 16.In the condition of Contact Heating pressurized treatments shown in the following table 6 and fall gross weight, fall the result of a mao evaluation, feel and thickness etc.Have again, the result of Production Example 13 also is shown in the table 6 in the lump.
Figure BSA00000349833900211
Learn from the result of table 6: if the pressure during the Contact Heating pressurized treatments increases, prevent that the effect of hair is better, however the tendency that has feel to descend, the pressure during the Contact Heating pressurized treatments is at 0.01～100Kgf/cm 2Scope in, prevent the hair effect, feel all good.
The utility model can be applicable to except prevent pile fiber fall the hair, pile fabric such as Fake Furs that feel is also good, fur suede, car mat, carpet is all.

Claims (5)

1. a pile fabric is to organize with containing and be wrapped in the pile fabric that constitutes on the wire gauze of organizing describedly and erect the pile fiber on described ground tissue surface, it is characterized in that:
Be wrapped in the pile fiber that constitutes on the wire gauze of organizing, the pile fiber that is positioned at least a portion that constitutes the wire gauze outside of organizing is fused describedly describedly, and the pile fiber that erects on described ground tissue surface is not fused.
2. pile fabric according to claim 1, wherein, be positioned at the pile fiber that the quilt that constitutes the wire gauze outside organize fuses describedly and be crimped, the described thickness that is positioned at the pile fiber that constitutes the wire gauze outside of organizing that is fused and be crimped is below the 300 μ m describedly.
3. pile fabric according to claim 1 and 2 wherein, has the backing resin in the infiltration of the back side of described pile fabric.
4. pile fabric according to claim 1 and 2, wherein, described pile fabric is plush or fur suede.
5. pile fabric according to claim 3, wherein, described pile fabric is plush or fur suede.
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