CN201942709U - Quenching treatment system - Google Patents

Quenching treatment system Download PDF

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Publication number
CN201942709U
CN201942709U CN201020658310XU CN201020658310U CN201942709U CN 201942709 U CN201942709 U CN 201942709U CN 201020658310X U CN201020658310X U CN 201020658310XU CN 201020658310 U CN201020658310 U CN 201020658310U CN 201942709 U CN201942709 U CN 201942709U
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CN
China
Prior art keywords
quenching
quenching tank
quench treatment
sealing cover
sealing
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Expired - Lifetime
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CN201020658310XU
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Chinese (zh)
Inventor
吴根土
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SUZHOU INDUSTRIAL PARK JIUHE INDUSTRIAL FURNACE Co Ltd
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SUZHOU INDUSTRIAL PARK JIUHE INDUSTRIAL FURNACE Co Ltd
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Priority to CN201020658310XU priority Critical patent/CN201942709U/en
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Publication of CN201942709U publication Critical patent/CN201942709U/en
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Abstract

The utility model discloses a quenching treatment system, which comprises a quenching furnace, a guide rail, a movable frame, at least two quenching tanks, a sealing tank and a sealing cover. The movable frame is slidably arranged on the guide rail, the quenching tanks are arranged on the movable frame, the sealing tank with an upward opening is arranged above the quenching tanks, quenching tank falling channels are arranged on the sealing tank at positions corresponding to the quenching tanks, one ends of the quenching tank falling channels extend into the sealing tank, the bottom of the sealing cover with a downward opening is connected with a feeding port of the quenching furnace, the opening end of the sealing cover extends into the sealing tank, and the distance between the feeding port of the quenching furnace and one side of the sealing cover is not less than that between two adjacent quenching tanks. The feeding port of the quenching furnace and the connector of the quenching tank falling channels in butt joint are in boltless connection, so that switching is speedy and can be completed within 10 minutes. Continuous production of production line can be ensured, production efficiency can be improved, cooling is not needed in switching of the quenching tanks, and energy consumption can be reduced by 3000kwh.

Description

A kind of quench treatment system
Technical field
The utility model relates to the modulation treatment equipment technical field, more particularly, relates to a kind of quench treatment system.
Background technology
In the modified treatment production process, the quenchant of selecting for use just now of unlike materials such as steel alloy and carbon steel is also different.When the different media slot of replacing is quenched, need at first lower the temperature in the continuous mesh belt type process furnace, the more flammable atmosphere in the process furnace is drained, just can carry out the switching of quenching tank then.During replacing, the quenching tank that need are used moves on to the quenching furnance outlet position, manually docking with tens screw nuts realization quenching furnance blanking ports and quenching tank whereabouts passage.
In existing quench treatment system, quenching furnance feed opening and quenching tank whereabouts passage are with bolted, load and unload very difficult because on have and have the hardening liquid space very little under the quenching furnance.Its handoff procedure is blowing out, cooling, exhaust, unload joint bolt, put down quenching tank whereabouts passage, mobile quenching tank, lift another quenching tank whereabouts passage, load onto bolt, heat temperature raising, air feed switch and finish.The process of changing quenching tank originally is complicated and chronic, needs a working days consuming time, reheats production again after finishing changing quenching tank, and production efficiency is low and waste a large amount of energy.
At present, need a kind of quench treatment system of conveniently replaced quenching tank badly.
The utility model content
In view of this, the utility model provides a kind of quench treatment system, to reduce the time of switching quenching tank, avoids the waste of the energy.
For achieving the above object, the utility model provides following technical scheme:
A kind of quench treatment system comprises:
Quenching furnance;
Guide rail;
Slidably be arranged on the movable stand on the described guide rail;
Be arranged at least two quenching tanks on the described movable stand;
Be arranged on the sealing groove that the opening of described quenching tank top makes progress, sealing groove and the corresponding position of each quenching tank are provided with quenching tank whereabouts passage, and an end of described quenching tank whereabouts passage stretches in the described sealing groove;
Sealing cover, its bottom links to each other with the feed opening of quenching furnance, and Open Side Down, the opening end that sealing is covered stretches in the described sealing groove, and the feed opening of described quenching furnance is not less than distance between adjacent two quenching tanks to the distance of described sealing cover one side.
Preferably, in above-mentioned quench treatment system, the feed opening of described quenching furnance is connected on the mid-way, bottom of described sealing cover.
Preferably, in above-mentioned quench treatment system, the feed opening of described quenching furnance equals distance between adjacent two quenching tank whereabouts passages to the distance of described sealing cover one side.
Preferably, in above-mentioned quench treatment system, an end of described quenching tank whereabouts passage stretches in the described sealing groove, and end face and described end face that should end be in the same plane.
Preferably, in above-mentioned quench treatment system, the bottom of described sealing cover offers the hole adaptive with the feed opening of quenching furnance, and the feed opening of described quenching furnance is plugged in this hole and welding.
Preferably, in above-mentioned quench treatment system, offers two accommodation holes that hold two described quenching tank whereabouts passages respectively in the middle of the bottom of described sealing groove, described quenching tank whereabouts channel welds is in described accommodation hole.
Preferably, in above-mentioned quench treatment system, described movable stand is provided with the roller that rolls along described guide rail.
Preferably, in above-mentioned quench treatment system, also comprise the drive unit that links to each other with described roller.
Preferably, in above-mentioned quench treatment system, described drive unit is interconnective motor and speed reducer, and the output shaft of described motor links to each other with the input terminus of described step-down gear, and the output terminal of described step-down gear links to each other with the wheel shaft of described roller.
From above-mentioned technical scheme as can be seen, the utility model is provided with the sealing groove that opening makes progress above quenching tank, and the sealing cover that Open Side Down is set on the feed opening of quenching furnance.During use, sealing fluid is filled with sealing groove, make that quenching furnance to quenching tank whereabouts passage is a sealing member, movable stand when switching below the move left and right, this moment, sealing cover was motionless, and sealing groove moves to the left and right, and promptly sealing groove and sealing cover are being done relative movement, and the sealing cover that promptly Open Side Down moves in the sealing groove that opening makes progress.The place that they connect is all the time in the liquid of sealing, so whole moving process carries out under the situation of sealing all the time.When moving to switch when docking with the feed opening of quenching furnance, finishes in the whereabouts of another quenching tank passage.The feed opening of quenching furnance is connected for non-bolt with the butt joint of quenching tank whereabouts channel interface, so when switching, speed is very fast, generally can in 10 minutes, finish, make the production line can continuous production, improve production efficiency, each quenching tank that switches need not cooling, can reduce energy consumption 3000KWH.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the quench treatment system that Fig. 1 the utility model embodiment provides;
The structural representation of the quench treatment system that another embodiment of Fig. 2 the utility model provides.
Embodiment
The utility model discloses a kind of quench treatment system,, avoid the waste of the energy to reduce the time of switching quenching tank.
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
See also Fig. 1 and Fig. 2, the structural representation of the quench treatment system that Fig. 1 the utility model embodiment provides, the structural representation of the quench treatment system that another embodiment of Fig. 2 the utility model provides.The quench treatment system that the utility model provides, comprise: quenching furnance, guide rail 18, movable stand 17, quenching tank 16, sealing groove 13, quenching tank whereabouts passage 15 and sealing cover 12, wherein, quenching furnance is that heat treated part carries out heat treated, and heat treated part is heated to corresponding temperature.Movable stand 17 slidably is arranged on the described guide rail 18, thereby makes movable stand 17 to move along guide rail 18.Concrete can drive movable stand 17 by driving arrangement and move, also can manually make movable stand 17 move by external force along guide rail 18 along guide rail 18.Quenching tank 16 is at least two, and to realize two switchings between the quenching tank 16, quenching tank 16 is arranged on described movable stand 17, thereby can move along guide rail 18 together with movable stand 17.Sealing groove 13 openings make progress, and it is arranged on the top of described quenching tank 16, and sealing groove 13 is provided with quenching tank whereabouts passage 15 with each quenching tank 16 corresponding position, and an end of described quenching tank whereabouts passage 15 stretches in the described sealing groove 13.The bottom of sealing cover 12 links to each other with the feed opening of quenching furnance 11, and the opening end of sealing lid 12 stretches in the described sealing groove 13, and the feed opening 11 of described quenching furnance is not less than distance between adjacent two quenching tanks 16 to the distance of described sealing cover 12 1 sides.
The utility model is provided with the sealing groove 13 that opening makes progress above quenching tank 16, the sealing cover 12 that Open Side Down is set on the feed opening 11 of quenching furnance.During use, pour quenching tank 16 into quenchant, and the liquid level line 14 of quenchant should be higher than the lower end outlet of quenching tank whereabouts passage 15.Sealing fluid is filled with sealing groove 13, make that quenching furnance to quenching tank 16 whereabouts passages are sealing members, movable stand 17 when switching below the move left and right, this moment, sealing cover 12 was motionless, and sealing groove 13 moves to the left and right, be that sealing groove 13 is being done relative movement with sealing cover 12, the sealing cover 12 that promptly Open Side Down moves in the sealing groove 13 that opening makes progress.The place that they connect is all the time in the liquid of sealing, so whole moving process carries out under the situation of sealing all the time.When moving to switch when docking with the feed opening 11 of quenching furnance, finishes in another quenching tank whereabouts passage.The feed opening 11 of quenching furnance is connected for non-bolt with the butt joint of quenching tank whereabouts passage 15 interfaces, so when switching, speed is very fast, generally can in 10 minutes, finish, make the production line can continuous production, improve production efficiency, switched quenching tank at every turn and need not cooling, can reduce energy consumption 3000KWH.
The feed opening 11 of quenching furnance can be connected on the mid-way, bottom of described sealing cover 12.The feed opening 11 of quenching furnance equals distance between adjacent two quenching tank whereabouts passages 15 to the distance of described sealing cover 12 1 sides.Because the feed opening 11 of quenching furnance is connected the mid-way, bottom of described sealing cover 12, and the feed opening 11 of quenching furnance equals distance between adjacent two quenching tank whereabouts passages 15 to the distance of described sealing cover 12 1 sides, so at the feed opening 11 of quenching furnance when wherein first quenching tank whereabouts passage docks, one side of sealing cover 12 contacts with second quenching tank whereabouts passage, thereby restriction sealing cover 12 continues to move to the direction of sealing cover 12 another sides.When switching quenching tank 16, movable stand 17 below moving, this moment, sealing cover 12 was motionless, and sealing groove 13 moves in the direction to second quenching tank whereabouts passage, be that sealing groove 13 is being done relative movement with sealing cover 12, when the feed opening 11 of quenching furnance and second quenching tank whereabouts channel alignment, a side of sealing cover 12 contact the formation interference with before first quenching tank whereabouts passage just, can't continue to move to the direction of second quenching tank whereabouts passage.
One end of quenching tank whereabouts passage 15 stretches in the described sealing groove 13, and end face and the described end face that should hold are in the same plane.The bottom of sealing cover 12 can offer the hole adaptive with the feed opening 11 of quenching furnance, and the feed opening 11 of described quenching furnance is plugged in this hole and welding, and the feed opening 11 and sealing groove 13 seal weldings of quenching furnance are integral.Can offer two accommodation holes that hold two described quenching tank whereabouts passages 15 respectively in the middle of the bottom of sealing groove 13, described quenching tank whereabouts passage 15 is welded in the described accommodation hole, and quenching tank whereabouts passage 15 is integral and is installed on the quenching tank 16 with sealing groove 13 seal weldings.
Further in order to optimize technique scheme, movable stand 17 is provided with the roller that rolls along described guide rail 18.The utility model can also comprise the drive unit that links to each other with described roller, wherein, drive unit can be interconnective motor and speed reducer, and the output shaft of described motor links to each other with the input terminus of described step-down gear, and the output terminal of described step-down gear links to each other with the wheel shaft of described roller.Rotation by motor drives roller in guide rail 18 rollings, thereby the quenching tank 16, sealing groove 13 and the quenching tank whereabouts passage 15 that drive on the movable stand 17 move.
Each embodiment adopts the mode of going forward one by one to describe in this specification sheets, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from spirit or scope of the present utility model in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.

Claims (9)

1. a quench treatment system is characterized in that, comprising:
Quenching furnance;
Guide rail (18);
Slidably be arranged on the movable stand (17) on the described guide rail (18);
Be arranged at least two quenching tanks (16) on the described movable stand (17);
Be arranged on the sealing groove (13) that the opening of described quenching tank (16) top makes progress, sealing groove (13) is provided with quenching tank whereabouts passage (15) with the corresponding position of each quenching tank (16), and an end of described quenching tank whereabouts passage (15) stretches in the described sealing groove (13);
Sealing cover (12), its bottom links to each other with the feed opening (11) of quenching furnance, and Open Side Down, the opening end of sealing lid (12) stretches in the described sealing groove (13), and the feed opening of described quenching furnance (11) is not less than distance between adjacent two quenching tanks (16) to the distance of described sealing cover (12) one sides.
2. quench treatment as claimed in claim 1 system is characterized in that the feed opening of described quenching furnance (11) is connected on the mid-way, bottom of described sealing cover (12).
3. quench treatment as claimed in claim 2 system is characterized in that, the feed opening of described quenching furnance (11) equals distance between adjacent two quenching tank whereabouts passages (15) to the distance of described sealing cover (12) one sides.
4. quench treatment as claimed in claim 1 system is characterized in that an end of described quenching tank whereabouts passage (15) stretches in the described sealing groove (13), and end face and described end face that should end be in the same plane.
5. quench treatment as claimed in claim 1 system is characterized in that the bottom of described sealing cover (12) offers the adaptive hole of feed opening (11) with quenching furnance, and the feed opening of described quenching furnance (11) is plugged in this hole and welding.
6. quench treatment as claimed in claim 1 system, it is characterized in that, offer two accommodation holes that hold two described quenching tank whereabouts passages (15) respectively in the middle of the bottom of described sealing groove (13), described quenching tank whereabouts passage (15) is welded in the described accommodation hole.
7. quench treatment as claimed in claim 1 system is characterized in that, described movable stand 17 is provided with the roller that rolls along described guide rail (18).
8. quench treatment as claimed in claim 7 system is characterized in that, also comprises the drive unit that links to each other with described roller.
9. quench treatment as claimed in claim 8 system, it is characterized in that, described drive unit is interconnective motor and speed reducer, and the output shaft of described motor links to each other with the input terminus of described step-down gear, and the output terminal of described step-down gear links to each other with the wheel shaft of described roller.
CN201020658310XU 2010-12-13 2010-12-13 Quenching treatment system Expired - Lifetime CN201942709U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020658310XU CN201942709U (en) 2010-12-13 2010-12-13 Quenching treatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020658310XU CN201942709U (en) 2010-12-13 2010-12-13 Quenching treatment system

Publications (1)

Publication Number Publication Date
CN201942709U true CN201942709U (en) 2011-08-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201020658310XU Expired - Lifetime CN201942709U (en) 2010-12-13 2010-12-13 Quenching treatment system

Country Status (1)

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CN (1) CN201942709U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102560032A (en) * 2010-12-13 2012-07-11 苏州工业园区久禾工业炉有限公司 Quenching processing system
CN105018689A (en) * 2015-07-04 2015-11-04 安徽旭鸿热处理有限公司 Bolt quenching production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102560032A (en) * 2010-12-13 2012-07-11 苏州工业园区久禾工业炉有限公司 Quenching processing system
CN105018689A (en) * 2015-07-04 2015-11-04 安徽旭鸿热处理有限公司 Bolt quenching production line

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Granted publication date: 20110824