CN102560032A - Quenching processing system - Google Patents
Quenching processing system Download PDFInfo
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- CN102560032A CN102560032A CN2010105875529A CN201010587552A CN102560032A CN 102560032 A CN102560032 A CN 102560032A CN 2010105875529 A CN2010105875529 A CN 2010105875529A CN 201010587552 A CN201010587552 A CN 201010587552A CN 102560032 A CN102560032 A CN 102560032A
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- quenching
- quenching tank
- quench treatment
- feed opening
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Abstract
The invention discloses a quenching processing system which comprises a quenching furnace, a guide rail, a moving rack, at least two quenching grooves, a seal groove and a seal cover, wherein the moving rack can be slidingly arranged on the guide rail; the at least two quenching grooves are arranged on the moving rack; the seal groove is arranged above the quenching grooves with an upward opening; the part of the seal groove corresponding to each quenching groove is provided with a quenching groove dropping channel, wherein one end of the quenching groove dropping channel extends into the seal groove; the bottom of the seal cover is connected with a discharging opening of a quenching furnace, and is open downward; and the opening end of the seal cover extends into the seal groove, and the distance from the discharging opening of the quenching furnace to one side of the seal cover is not less than the distance between two adjacent quenching grooves. The discharging opening of the quenching furnace and the interface of the quenching groove dropping channel are butt jointed in bolt-free connection, so the speed is quick in exchanging, and the exchanging can be finished in 10 minutes, thus the production lines can produce continuously, the production efficiency is improved, temperature is not required to be reduced when fire grooves are exchanged every time, and 3000KWH of energy source consumption can be reduced.
Description
Technical field
The present invention relates to the modulation treatment equipment technical field, more particularly, relate to a kind of quench treatment system.
Background technology
In the modified treatment production process, the quenchant of selecting for use just now of unlike materials such as steel alloy and carbon steel is also different.When the different media slot of replacing is quenched, need at first lower the temperature in the continuous mesh belt type process furnace, the more flammable atmosphere in the process furnace is drained, just can carry out the switching of quenching tank then.During replacing, the quenching tank that need are used moves on to the quenching furnance outlet position, artificial docking with tens screw nuts realization quenching furnance blanking ports and quenching tank whereabouts passage.
In existing quench treatment system, quenching furnance feed opening and quenching tank whereabouts passage are with bolted, loading and unloading very difficulty because on have and have the hardening liquid space very little under the quenching furnance.Its handoff procedure is blowing out, cooling, exhaust, unload joint bolt, put down quenching tank whereabouts passage, move quenching tank, lift another quenching tank whereabouts passage, load onto bolt, heat temperature raising, air feed switch and accomplish.The process of changing quenching tank originally is complicated and chronic, needs a working days consuming time, reheats production again, the low and waste mass energy of production efficiency after finishing changing quenching tank.
At present, need a kind of quench treatment system of conveniently replaced quenching tank badly.
Summary of the invention
In view of this, the invention provides a kind of quench treatment system,, avoid the waste of the energy to reduce the time of switching quenching tank.
For realizing above-mentioned purpose, the present invention provides following technical scheme:
A kind of quench treatment system comprises:
Quenching furnance;
Guide rail;
Slidably be arranged on the movable stand on the said guide rail;
Be arranged at least two quenching tanks on the said movable stand;
Be arranged on the sealing groove that the opening of said quenching tank top makes progress, sealing groove and the corresponding position of each quenching tank are provided with quenching tank whereabouts passage, and an end of said quenching tank whereabouts passage stretches in the said sealing groove;
Sealing cover, its bottom links to each other with the feed opening of quenching furnance, and Open Side Down, the opening end that sealing is covered stretches in the said sealing groove, and the feed opening of said quenching furnance is not less than the distance between adjacent two quenching tanks to the distance of said sealing cover one side.
Preferably, in above-mentioned quench treatment system, the feed opening of said quenching furnance is connected on the mid-way, bottom of said sealing cover.
Preferably, in above-mentioned quench treatment system, the feed opening of said quenching furnance equals the distance between adjacent two quenching tank whereabouts passages to the distance of said sealing cover one side.
Preferably, in above-mentioned quench treatment system, an end of said quenching tank whereabouts passage stretches in the said sealing groove, and the end face of this end and described end face are positioned on the same plane.
Preferably, in above-mentioned quench treatment system, the bottom of said sealing cover offers the hole adaptive with the feed opening of quenching furnance, and the feed opening of said quenching furnance is plugged in this hole and welding.
Preferably, in above-mentioned quench treatment system, offers two accommodation holes that hold two said quenching tank whereabouts passages respectively in the middle of the bottom of said sealing groove, said quenching tank whereabouts channel welds is in said accommodation hole.
Preferably, in above-mentioned quench treatment system, said movable stand is provided with the roller that rolls along said guide rail.
Preferably, in above-mentioned quench treatment system, also comprise the drive unit that links to each other with said roller.
Preferably, in above-mentioned quench treatment system, said drive unit is interconnective motor and speed reducer, and the output shaft of said motor links to each other with the input terminus of said step-down gear, and the output terminal of said step-down gear links to each other with the wheel shaft of said roller.
Can find out that from above-mentioned technical scheme the present invention is provided with the sealing groove that opening makes progress above quenching tank, the sealing cover that Open Side Down is set on the feed opening of quenching furnance.During use; Sealing fluid is filled with sealing groove, make that quenching furnance to quenching tank whereabouts passage is a sealing member, the movable stand when switching below the move left and right; This moment, sealing cover was motionless; And sealing groove moves to the left and right, and promptly sealing groove and sealing cover are being done relative movement, and the sealing cover that promptly Open Side Down moves in the sealing groove that opening makes progress.The place that they connect is all the time in the liquid of sealing, so whole moving process carries out under the situation of sealing all the time.When moving to switch when docking with the feed opening of quenching furnance, accomplishes in the whereabouts of another quenching tank passage.The feed opening of quenching furnance is connected for non-bolt with the butt joint of quenching tank whereabouts channel interface, so when switching, rapid speed; Generally can in 10 minutes, accomplish, make the production line can continuous production, improve production efficiency; Each quenching tank that switches need not cooling, can reduce energy consumption 3000KWH.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the quench treatment system that Fig. 1 embodiment of the invention provides;
The structural representation of the quench treatment system that Fig. 2 another embodiment of the present invention provides.
Embodiment
The invention discloses a kind of quench treatment system,, avoid the waste of the energy to reduce the time of switching quenching tank.
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, intactly description, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
See also Fig. 1 and Fig. 2, the structural representation of the quench treatment system that Fig. 1 embodiment of the invention provides, the structural representation of the quench treatment system that Fig. 2 another embodiment of the present invention provides.
Quench treatment provided by the invention system; Comprise: quenching furnance, guide rail 18, movable stand 17, quenching tank 16, sealing groove 13, quenching tank whereabouts passage 15 and sealing cover 12; Wherein, quenching furnance is that heat treated part carries out heat treated, and heat treated part is heated to corresponding temperature.Movable stand 17 slidably is arranged on the said guide rail 18, thereby makes movable stand 17 to move along guide rail 18.Concrete can drive movable stand 17 through driving arrangement and move, also can manually make movable stand 17 move through external force along guide rail 18 along guide rail 18.Quenching tank 16 is at least two, and to realize two switchings between the quenching tank 16, quenching tank 16 is arranged on said movable stand 17, thereby can move along guide rail 18 together with movable stand 17.
The present invention is provided with the sealing groove 13 that opening makes progress above quenching tank 16, the sealing cover 12 that Open Side Down is set on the feed opening 11 of quenching furnance.During use, pour quenching tank 16 into quenchant, and the liquid level line 14 of quenchant should be higher than the lower end outlet of quenching tank whereabouts passage 15.Sealing fluid is filled with sealing groove 13; Make that quenching furnance to quenching tank 16 whereabouts passages are sealing members; Movable stand 17 when switching below the move left and right, this moment, sealing cover 12 was motionless, and sealing groove 13 moves to the left and right; Be that sealing groove 13 is being done relative movement with sealing cover 12, the sealing cover 12 that promptly Open Side Down moves in the sealing groove 13 that opening makes progress.The place that they connect is all the time in the liquid of sealing, so whole moving process carries out under the situation of sealing all the time.When moving to switch when docking with the feed opening 11 of quenching furnance, accomplishes in another quenching tank whereabouts passage.The feed opening 11 of quenching furnance is connected for non-bolt with the butt joint of quenching tank whereabouts passage 15 interfaces; So when switching, rapid speed generally can be accomplished in 10 minutes; Make the production line can continuous production; Improve production efficiency, switched quenching tank at every turn and need not cooling, can reduce energy consumption 3000KWH.
The feed opening 11 of quenching furnance can be connected on the mid-way, bottom of said sealing cover 12.The feed opening 11 of quenching furnance equals the distance between adjacent two quenching tank whereabouts passages 15 to the distance of said sealing cover 12 1 sides.Because the feed opening 11 of quenching furnance is connected the mid-way, bottom of said sealing cover 12; And the feed opening 11 of quenching furnance equals the distance between adjacent two quenching tank whereabouts passages 15 to the distance of said sealing cover 12 1 sides; So at the feed opening 11 of quenching furnance when wherein first quenching tank whereabouts passage docks; One side of sealing cover 12 contacts with second quenching tank whereabouts passage, thereby restriction sealing cover 12 continues to move to the direction of sealing cover 12 another sides.When switching quenching tank 16; Movable stand 17 below moving, this moment, sealing cover 12 was motionless, and sealing groove 13 moves in the direction to second quenching tank whereabouts passage; Be that sealing groove 13 is being done relative movement with sealing cover 12; When the feed opening 11 of quenching furnance and second quenching tank whereabouts channel alignment, a side of sealing cover 12 contact the formation interference with before first quenching tank whereabouts passage just, can't continue to move to the direction of second quenching tank whereabouts passage.
One end of quenching tank whereabouts passage 15 stretches in the said sealing groove 13, and the end face of this end and described end face are positioned on the same plane.The bottom of sealing cover 12 can offer the hole adaptive with the feed opening of quenching furnance 11, and the feed opening 11 of said quenching furnance is plugged in this hole and welding, and the feed opening 11 of quenching furnance is integrally welded with sealing groove 13 sealings.Can offer two accommodation holes that hold two said quenching tank whereabouts passages 15 respectively in the middle of the bottom of sealing groove 13; Said quenching tank whereabouts passage 15 is welded in the said accommodation hole, and quenching tank whereabouts passage 15 seals integrally welded with sealing groove 13 and is installed on the quenching tank 16.
Further in order to optimize technique scheme, movable stand 17 is provided with the roller that rolls along said guide rail 18.The present invention can also comprise the drive unit that links to each other with said roller; Wherein, Drive unit can be interconnective motor and speed reducer, and the output shaft of said motor links to each other with the input terminus of said step-down gear, and the output terminal of said step-down gear links to each other with the wheel shaft of said roller.Rotation through motor drives roller in guide rail 18 rollings, thereby the quenching tank 16, sealing groove 13 and the quenching tank whereabouts passage 15 that drive on the movable stand 17 move.
Each embodiment adopts the mode of going forward one by one to describe in this specification sheets, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments among this paper.Therefore, the present invention will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (9)
1. a quench treatment system is characterized in that, comprising:
Quenching furnance;
Guide rail (18);
Slidably be arranged on the movable stand (17) on the said guide rail (18);
Be arranged at least two quenching tanks (16) on the said movable stand (17);
Be arranged on the sealing groove (13) that the opening of said quenching tank (16) top makes progress; Sealing groove (13) is provided with quenching tank whereabouts passage (15) with the corresponding position of each quenching tank (16), and an end of said quenching tank whereabouts passage (15) stretches in the said sealing groove (13);
Sealing cover (12); Its bottom links to each other with the feed opening (11) of quenching furnance; And Open Side Down; The opening end of sealing lid (12) stretches in the said sealing groove (13), and the feed opening of said quenching furnance (11) is not less than the distance between adjacent two quenching tanks (16) to the distance of said sealing cover (12) one sides.
2. quench treatment as claimed in claim 1 system is characterized in that the feed opening of said quenching furnance (11) is connected on the mid-way, bottom of said sealing cover (12).
3. quench treatment as claimed in claim 2 system is characterized in that the feed opening of said quenching furnance (11) equals the distance between adjacent two quenching tank whereabouts passages (15) to the distance of said sealing cover (12) one sides.
4. quench treatment as claimed in claim 1 system is characterized in that an end of said quenching tank whereabouts passage (15) stretches in the said sealing groove (13), and the end face of this end and described end face are positioned on the same plane.
5. quench treatment as claimed in claim 1 system is characterized in that the bottom of said sealing cover (12) offers the adaptive hole of feed opening (11) with quenching furnance, and the feed opening of said quenching furnance (11) is plugged in this hole and welding.
6. quench treatment as claimed in claim 1 system; It is characterized in that; Offer two accommodation holes that hold two said quenching tank whereabouts passages (15) respectively in the middle of the bottom of said sealing groove (13), said quenching tank whereabouts passage (15) is welded in the said accommodation hole.
7. quench treatment as claimed in claim 1 system is characterized in that, said movable stand 17 is provided with the roller that rolls along said guide rail (18).
8. quench treatment as claimed in claim 7 system is characterized in that, also comprises the drive unit that links to each other with said roller.
9. quench treatment as claimed in claim 8 system; It is characterized in that; Said drive unit is interconnective motor and speed reducer, and the output shaft of said motor links to each other with the input terminus of said step-down gear, and the output terminal of said step-down gear links to each other with the wheel shaft of said roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105875529A CN102560032A (en) | 2010-12-13 | 2010-12-13 | Quenching processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105875529A CN102560032A (en) | 2010-12-13 | 2010-12-13 | Quenching processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102560032A true CN102560032A (en) | 2012-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN2010105875529A Pending CN102560032A (en) | 2010-12-13 | 2010-12-13 | Quenching processing system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105063297A (en) * | 2015-07-29 | 2015-11-18 | 浙江宇辰工业炉有限公司 | Quenching tank device |
| CN105063298A (en) * | 2015-07-29 | 2015-11-18 | 浙江宇辰工业炉有限公司 | Rapid conversion device for quenching oil-water double grooves |
| CN108998642A (en) * | 2018-09-12 | 2018-12-14 | 宣城豪坤热处理有限公司 | A kind of multi-purpose meshbeltfurnace |
| CN113416825A (en) * | 2021-06-24 | 2021-09-21 | 安徽汇晟源工业炉科技有限公司 | Double-groove movable quenching furnace |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1718767A (en) * | 2005-06-30 | 2006-01-11 | 上海交通大学 | Work piece sealing transfer device of vertical heating treatment production line |
| CN201027209Y (en) * | 2007-01-08 | 2008-02-27 | 牟金海 | Sealing hardening bath for shaft furnace |
| CN101328530A (en) * | 2008-05-13 | 2008-12-24 | 苏州工业园区姑苏科技有限公司 | Double tank quick moving exchange quenching device for continuous furnace |
| CN201942709U (en) * | 2010-12-13 | 2011-08-24 | 苏州工业园区久禾工业炉有限公司 | Quenching treatment system |
-
2010
- 2010-12-13 CN CN2010105875529A patent/CN102560032A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1718767A (en) * | 2005-06-30 | 2006-01-11 | 上海交通大学 | Work piece sealing transfer device of vertical heating treatment production line |
| CN201027209Y (en) * | 2007-01-08 | 2008-02-27 | 牟金海 | Sealing hardening bath for shaft furnace |
| CN101328530A (en) * | 2008-05-13 | 2008-12-24 | 苏州工业园区姑苏科技有限公司 | Double tank quick moving exchange quenching device for continuous furnace |
| CN201942709U (en) * | 2010-12-13 | 2011-08-24 | 苏州工业园区久禾工业炉有限公司 | Quenching treatment system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105063297A (en) * | 2015-07-29 | 2015-11-18 | 浙江宇辰工业炉有限公司 | Quenching tank device |
| CN105063298A (en) * | 2015-07-29 | 2015-11-18 | 浙江宇辰工业炉有限公司 | Rapid conversion device for quenching oil-water double grooves |
| CN108998642A (en) * | 2018-09-12 | 2018-12-14 | 宣城豪坤热处理有限公司 | A kind of multi-purpose meshbeltfurnace |
| CN113416825A (en) * | 2021-06-24 | 2021-09-21 | 安徽汇晟源工业炉科技有限公司 | Double-groove movable quenching furnace |
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Application publication date: 20120711 |