CN105063297A - Quenching tank device - Google Patents
Quenching tank device Download PDFInfo
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- CN105063297A CN105063297A CN201510455940.4A CN201510455940A CN105063297A CN 105063297 A CN105063297 A CN 105063297A CN 201510455940 A CN201510455940 A CN 201510455940A CN 105063297 A CN105063297 A CN 105063297A
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- blanking port
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- blanking
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- box body
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Abstract
The invention relates to a quenching tank device. The quenching tank device comprises a furnace body (1), wherein the furnace body (1) is connected with a dropping channel (2), a mobile platform (3), an oil tank (4), a water tank (5), a rectangular box body (6) and a cover body (7). A first dropping port (60) and a second dropping port (61) are formed in the rectangular box body (6); an empty groove (8) is filled with a sealing matter (9); the first dropping port (60) is communicated with the oil tank (4); the second dropping port (61) is communicated with the water tank (5); the cover body (7) covers the first dropping port (60) and the second dropping port (61), and is provided with a cover body upper port (70), a hollow cavity (71) and a cover body lower port (72); the cover body upper port (70) is communicated with a dropping end (20); and the cover body lower port (72) extends into the sealing matter (9). The quenching tank device has the advantages of reducing of energy consumption, saving of time, improvement of production efficiency, reduction of labor intensity and prevention of potential safety hazard.
Description
Technical field:
The present invention relates to equipment for Heating Processing field, relate to a kind of quenching tank device in particular.
Background technology:
Metal works is heated to a certain proper temperature and constant temperature for some time by quenching exactly, immerses the metal heating processing technology of cooling fast in heat-eliminating medium immediately fast.Conventional quenching media has salt solution, water, mineral oil, air etc., quenching can improve surface and core hardness, the wear resistance of metal works, thus be widely used in various work, mould, measurer and require the part of surface abrasion resistance, as gear, roll, carburized parts etc.
Because the kind of steel is a lot, the workpiece of some plant produced relates to different steel grades, different steel grades needs different quenchants to complete thermal treatment process, wherein conventional medium is exactly quenching oil and water, in order to reduce the cost buying equipment for Heating Processing, minimizing equipment taking up room to workshop, the enterprise generally needing two media to quench will choose a quenching furnance and configure two quenching tanks, in thermal treatment working process, for different steel grades and hardness requirement, will switch with oil groove, tank the way be used alternatingly back and forth.Prerequisite to ensure absolute sealing, and air can not be allowed to invade.
The profit double flute handoff procedure drawback that tradition uses is a lot; as shown in Figure 1; blanking channel a lower end is connected with feed opening b, blanking channel a is connected with range hood c, range hood is connected with vent fan d; first to source of the gas and heating power supply be protected to close quenching furnance during work; furnace temperature to be quenched drops to less than 500 DEG C from about 900 DEG C, and this is a very long process, needs the wait of five, six hours; waste the production time widely, add the power consumption needed for secondary temperature elevation.And workman will emit the danger of being scalded by feed opening b, go flange bolt e to lay down in face of hot gas.Then double flute is moved integrally by travelling wheel f under U-steel frame, or left or right, changes to an other quenching tank counterpart position, is again tightened by flange bolt e, then quenching furnance is heated, realize the quenching of the second medium.This method exists following not enough:
1, quenching furnance has the cooling temperature-rise period of 6 ~ 8 hours, greatly reduces productivity, and the waste of energy consumption is very large.
2, the screw of dismounting flange, the time cost of consumption, human cost is larger.
3, in the process of dismounting feed opening, have air to enter, will cause certain slight oxidation to the product of second time intensification quenching like this, do not caught up with clean air to exist because still have in stove, thin, small workpiece for high request may cause directly scrapping;
4, after air enters, oxidized infringement can be caused to parts such as major partss in quenching furnance (metal mesh belt, carrying roller, radiator tube).
Summary of the invention:
The object of the invention is for the deficiencies in the prior art part, a kind of quenching tank device is provided, which overcome the drawback being carried out dismounting feed opening in prior art by dismounting flange, when its oil, tank switch, air can not be had to enter, energy efficient, save time, it also avoid potential safety hazard.
Technology solution of the present invention is as follows:
A kind of quenching tank device, comprise body of heater, body of heater is connected with blanking channel, it is characterized in that: also comprise mobile platform, this mobile platform comprises oil groove, tank, rectangle box body and cover body, be provided with the first blanking port and the second blanking port in described rectangle box body, and outside this first blanking and the second blanking port and inside rectangle box body between dead slot in be filled with sealing substance for sealing; Described first blanking port is connected with oil groove, and described second blanking port is connected with tank;
Described cover body covers and is arranged on described first blanking port and the second blanking port, and this cover body has that the cover body of opening is suitable for reading, cavity and cover body end opening; This cover body blanking channel suitable for reading and described communicates, and this cover body end opening is positioned at described dead slot liquid; Material in body of heater falls into cavity by blanking channel, and the position adjusting the first blanking port makes cover body suitable for reading corresponding with the first blanking port, and rear material falls in oil groove through the first blanking port; The position adjusting the second blanking port makes cover body suitable for reading corresponding with the second blanking port, and material can fall in tank through the second blanking port.
As preferably, described first blanking port and the second blanking port are overall is rectangular structure, and seal welding is fixed on rectangle box body respectively.
As preferably, described first blanking port is concordant with the upper surface of rectangle box body with the upper surface of described second blanking port.
As preferably, the upper surface of each described blanking port is concordant with the upper surface of rectangle box body.
As preferably, also comprise range hood, first housing parts of described first blanking port near oil groove place is communicated with described range hood, and second housing parts of described second blanking port near tank place is communicated with described range hood, and flue gas is discharged through range hood.
As preferably, described vent fan is arranged on the sidepiece of rectangle box body by coupling device, and described coupling device comprises back up pad and Z-shaped web plate, and back up pad is fixed on vent fan, Z-shaped web plate one end connects on the supporting plate, and the Z-shaped web plate the other end is fixed on rectangle box body.
As preferably, described mobile platform is driven by drive-motor and moves, and in moving process, blanking channel moves relative to mobile platform and blanking channel is be in sealed state all the time.
As preferably, described sealing substance is water, oil or sand.
Beneficial effect of the present invention is:
The present invention is when oil, when tank switches, only need close quenching furnance power supply, one hour is waited for after source of the gas, do not need dismounting flange screw as prior art, it is just passable that direct-driving motor moves mobile platform, and in mobile platform moving process rectangle box body also corresponding generation change in location, in the process of movement, blanking channel exit end extends in the cavity of cover body, cover body end opening is positioned at the sealing substance of dead slot, extraneous gas can not enter in blanking channel, blanking channel is be in sealed state all the time, air can not be had to enter, certain slight oxidation can not be caused to the product after quenching.Only need the cooling temperature-rise period of hour not only to save energy consumption compared to existing technology simultaneously, also save the time, improve production efficiency.For the workman of operation, also can reduce labour intensity, reduce tired, avoid potential potential safety hazard.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is the structural representation of prior art;
Fig. 2 is structural representation of the present invention;
Fig. 3 is plan structure schematic diagram of the present invention;
Fig. 4 is rectangle box body structure schematic diagram of the present invention;
Fig. 5 is rectangle box body of the present invention and cover body structural representation.
In figure, 1. body of heater, 10. range hood, 11. coupling devices, 110. back up pads, 112.Z shape web plate, 12. drive-motor, 2. blanking channel, 20. blanking end, 3. mobile platform, 4. oil groove, 5. tanks, 6. rectangle box body, 60. first blanking ports, 601. first housing parts, 61. second blanking ports, 610. second housing parts, 7. cover bodies, 70. cover bodies are suitable for reading, 71. cavitys, 72. cover body end opening, 8. dead slot, 9. sealing substances.
Embodiment:
Embodiment one
Fig. 1 is the structural representation of prior art; Fig. 2 is structural representation of the present invention;
Fig. 3 is plan structure schematic diagram of the present invention; Fig. 4 is rectangle box body structure schematic diagram of the present invention; Fig. 5 is rectangle box body of the present invention and cover body structural representation.
As shown in Figures 2 to 5, a kind of quenching tank device, comprises body of heater 1, body of heater 1 is connected with blanking channel 2, also comprises mobile platform 3, and this mobile platform 3 comprises oil groove 4, tank 5, rectangle box body 6 and cover body 7.
As shown in Figure 4, in described rectangle box body 6, be provided with the first blanking port 60 and the second blanking port 61, and outside this first blanking port 60 and the second blanking port 61 and inside rectangle box body 6 between dead slot 8 in be filled with sealing substance 9 for sealing; Described first blanking port 60 is connected with oil groove 4, and described second blanking port 61 is connected with tank 5;
As shown in Figure 5, described cover body 7 covers and is arranged on described first blanking port 60 and the second blanking port 61, and the cover body that this cover body 7 has opening is suitable for reading 70, the cavity 71 of hollow and cover body end opening 72; This cover body suitable for reading 70 communicates with the blanking end 20 of described blanking channel 2, and this cover body end opening 72 stretches to the sealing substance 9 being positioned at described dead slot 8; Material in body of heater 1 falls into cavity 71 by blanking channel 2, and the position adjusting the first blanking port 60 makes cover body suitable for reading 70 corresponding with the first blanking port 60, and rear material falls in oil groove 4 through the first blanking port 60; The position adjusting the second blanking port 61 makes cover body suitable for reading 70 corresponding with the second blanking port 61, and material can fall in tank 5 through the second blanking port 61.
Described first blanking port 60 and the second blanking port 61 are overall is rectangular structure, and seal welding is fixed on rectangle box body 6 respectively.
Described first blanking port 60 is concordant with the upper surface of rectangle box body 6 with the upper surface of described second blanking port 61.
As shown in Figure 2, also comprise range hood 10, first housing parts 601 of described first blanking port 60 near oil groove 4 place is communicated with described range hood 10, and second housing parts 610 of described second blanking port 61 near tank 5 place is communicated with described range hood 10, and flue gas is discharged through range hood 10.
Described range hood 10 is arranged on the sidepiece of rectangle box body 6 by coupling device 11, described coupling device 11 comprises back up pad 110 and Z-shaped web plate 112, back up pad 110 is fixed on range hood 10, Z-shaped web plate 112 one end connects over the carrier plate 110, and Z-shaped web plate 112 the other end is fixed on rectangle box body 6.
Described mobile platform 3 is driven by drive-motor 12 and moves, and in moving process, blanking channel 2 moves relative to mobile platform 3 and blanking channel 2 is be in sealed state all the time.
Described sealing substance 9 is water, oil or sand.In the present embodiment, described sealing substance 9 is water, and certain sealing material 9 can be also the material that oil, sand etc. can play sealing function, is not limited only to water.First blanking port 60 is connected with oil groove 4, and the second blanking port 61 is connected with tank 5, and described first blanking port 60 is concordant with the upper surface of rectangle box body 6 with the upper surface of described second blanking port 61.
Principle of work: mobile platform 3 is driven by drive-motor 12 and moves, in the process of mobile platform platform 3 movement, the position of rectangle box body 6 also can be moved thereupon, by change position can make the first blanking port 60 and the second blanking port 61 corresponding with the exit end 20 of blanking channel 2, and the cover body end opening 72 to be communicated with blanking channel 2 is in liquid always, blanking channel 2 is hedged off from the outer world, be in sealed state, air can not be had to enter, prevent from needing heat treated part oxidized in handoff procedure between tank 5 and oil groove 4.
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.
Claims (7)
1. a quenching tank device, comprise body of heater (1), body of heater (1) is connected with blanking channel (2), it is characterized in that: also comprise mobile platform (3), this mobile platform (3) comprises oil groove (4), tank (5), rectangle box body (6) and cover body (7), the first blanking port (60) and the second blanking port (61) is provided with in described rectangle box body (6), and inside this first blanking port (60) and the second blanking port (61) outside and rectangle box body (6) between dead slot (8) in be filled with sealing substance (9) for sealing, described first blanking port (60) is connected with oil groove (4), and described second blanking port (61) is connected with tank (5),
Described cover body (7) covers and is arranged on described first blanking port (60) and the second blanking port (61), and this cover body (7) has the cover body (70) suitable for reading of opening, the cavity (71) of hollow and cover body end opening (72); This cover body (70) suitable for reading communicates with the blanking end (20) of described blanking channel (2), and this cover body end opening (72) stretches to the sealing substance (9) being positioned at described dead slot (8); Material in body of heater (1) falls into cavity (71) by blanking channel (2), the position adjusting the first blanking port (60) makes cover body (70) suitable for reading corresponding with the first blanking port (60), and rear material falls in oil groove (4) through the first blanking port (60); The position adjusting the second blanking port (61) makes cover body (70) suitable for reading corresponding with the second blanking port (61), and material can fall in tank (5) through the second blanking port (61).
2. a kind of quenching tank device according to claim 2, it is characterized in that: described first blanking port (60) and the second blanking port (61) are overall is rectangular structure, and seal welding is fixed on rectangle box body (6) respectively.
3. a kind of quenching tank device according to claim 1 and 2, is characterized in that: described first blanking port (60) is concordant with the upper surface of rectangle box body (6) with the upper surface of described second blanking port (61).
4. a kind of quenching tank device according to claim 1, it is characterized in that: also comprise range hood (10), first housing parts (601) of described first blanking port (60) near oil groove (4) place is communicated with described range hood (10), second housing parts (610) of described second blanking port (61) near tank (5) place is communicated with described range hood (10), and flue gas is discharged through range hood (10).
5. a kind of quenching tank device according to claim 4, it is characterized in that: described range hood (10) is arranged on the sidepiece of rectangle box body (6) by coupling device (11), described coupling device (11) comprises back up pad (110) and Z-shaped web plate (112), back up pad (110) is fixed on range hood (10), Z-shaped web plate (112) one end is connected in back up pad (110), and the Z-shaped web plate the other end is fixed on rectangle box body (6).
6. a kind of quenching tank device according to claim 1, it is characterized in that: described mobile platform (3) is driven by drive-motor (12) and moves, in moving process, blanking channel (2) is relative to mobile platform (3) is mobile and blanking channel (2) is be in sealed state all the time.
7. a kind of quenching tank device according to claim 1, is characterized in that: described sealing substance (9) is water, oil or sand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510455940.4A CN105063297A (en) | 2015-07-29 | 2015-07-29 | Quenching tank device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510455940.4A CN105063297A (en) | 2015-07-29 | 2015-07-29 | Quenching tank device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105063297A true CN105063297A (en) | 2015-11-18 |
Family
ID=54492800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510455940.4A Withdrawn CN105063297A (en) | 2015-07-29 | 2015-07-29 | Quenching tank device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105063297A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106929643B (en) * | 2017-02-27 | 2018-08-24 | 鞍钢集团工程技术有限公司 | A kind of bottom hydrojet is broken to quench vapor membrane experimental provision and method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000356332A (en) * | 1999-06-17 | 2000-12-26 | Toyo-Ro Industries Co Ltd | Oil mist processing unit |
| CN101328530A (en) * | 2008-05-13 | 2008-12-24 | 苏州工业园区姑苏科技有限公司 | Double tank quick moving exchange quenching device for continuous furnace |
| CN201437546U (en) * | 2009-06-09 | 2010-04-14 | 天龙科技炉业(无锡)有限公司 | Smoke collecting and exhausting device of quenching bath |
| CN202063968U (en) * | 2011-04-12 | 2011-12-07 | 昆山恩斯克有限公司 | Hardening furnace |
| CN102560032A (en) * | 2010-12-13 | 2012-07-11 | 苏州工业园区久禾工业炉有限公司 | Quenching processing system |
| CN203582912U (en) * | 2013-10-10 | 2014-05-07 | 苏州金楷科技有限公司 | Double-tank mobile device for realizing switching of water quenching and oil quenching |
| CN204939536U (en) * | 2015-07-29 | 2016-01-06 | 浙江宇辰工业炉有限公司 | A kind of quenching tank device |
-
2015
- 2015-07-29 CN CN201510455940.4A patent/CN105063297A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000356332A (en) * | 1999-06-17 | 2000-12-26 | Toyo-Ro Industries Co Ltd | Oil mist processing unit |
| CN101328530A (en) * | 2008-05-13 | 2008-12-24 | 苏州工业园区姑苏科技有限公司 | Double tank quick moving exchange quenching device for continuous furnace |
| CN201437546U (en) * | 2009-06-09 | 2010-04-14 | 天龙科技炉业(无锡)有限公司 | Smoke collecting and exhausting device of quenching bath |
| CN102560032A (en) * | 2010-12-13 | 2012-07-11 | 苏州工业园区久禾工业炉有限公司 | Quenching processing system |
| CN202063968U (en) * | 2011-04-12 | 2011-12-07 | 昆山恩斯克有限公司 | Hardening furnace |
| CN203582912U (en) * | 2013-10-10 | 2014-05-07 | 苏州金楷科技有限公司 | Double-tank mobile device for realizing switching of water quenching and oil quenching |
| CN204939536U (en) * | 2015-07-29 | 2016-01-06 | 浙江宇辰工业炉有限公司 | A kind of quenching tank device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106929643B (en) * | 2017-02-27 | 2018-08-24 | 鞍钢集团工程技术有限公司 | A kind of bottom hydrojet is broken to quench vapor membrane experimental provision and method |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20151118 |
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| WW01 | Invention patent application withdrawn after publication |