CN209322960U - A kind of efficient quenching unit of forging - Google Patents
A kind of efficient quenching unit of forging Download PDFInfo
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- CN209322960U CN209322960U CN201822223100.7U CN201822223100U CN209322960U CN 209322960 U CN209322960 U CN 209322960U CN 201822223100 U CN201822223100 U CN 201822223100U CN 209322960 U CN209322960 U CN 209322960U
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- quenching
- support plate
- bearing
- quenching bath
- forging
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Abstract
The utility model provides a kind of efficient quenching unit of forging, including quenching bath, it is stamped top cover in quenching bath top, quenching bath top open part is fixedly installed with support plate, support plate, which is respectively embedded into, is equipped with first bearing and second bearing, motor is fixedly installed with above first bearing, driving shaft, which is located at below support plate, is equipped with main rolling fluted disc, driven shaft is installed in second bearing, driven shaft passes through support plate and is equipped with secondary rolling fluted disc, main rolling fluted disc and secondary roll are cased with driving chain on the outside of fluted disc, driving chain is fixedly installed with downwards hanger bar, hanger bar bottom is equipped with metal frame, quenching bath two sides, which are located at handover at transmission device, left chamber door and right chamber door.Top cover is arranged in the present apparatus, is arranged to the quenching Step of driven type in quenching bath, and it is low to solve existing quenching unit quenching efficiency, is easy the problem of respiratory tract and pollution environment are sucked by worker containing pernicious gas in the water mist generated after quenching.
Description
Technical field
The utility model belongs to asuforging equipment technical field, and in particular to a kind of efficient quenching unit of forging.
Background technique
Quenching is usually that metal works are heated to a certain proper temperature and are kept for a period of time, immerses quenching media immediately
The metal heating processing technology of middle rapid cooling.Quenching technical is also most common cooling way, usual factory in forging
Middle quenching is that have worker to be clamped hot forging after molding in merging quenching bath with clamp, this after cooling a little time at folder
Mode makes forging quenching uneven, increases the time cost of worker, also reduces the efficiency of quenching.
Application No. is the patent of CN201611109200.6, contents are as follows: the invention discloses a kind of forgings of packaged type
Waste heat quenching device, including pedestal and quenching fuel tank, the bottom of the pedestal are equipped with universal wheel, the inner cavity of the quenching fuel tank
Bottom is equipped with conveyer belt, and the inner cavity top for quenching fuel tank is equipped with temperature sensor, quenches to be equipped at the top of fuel tank and stir
Motor and heat exchanger are mixed, the output end of the stirring motor is connected with agitating shaft, and agitating shaft two sides are symmetrically installed with stirring blade,
The bottom of the heat exchanger is communicated with heat exchanger tube.The present invention, compact, it is mobile flexibly, and after can make full use of forging
Temperature waste heat is quenched, energy saving, and section work is time saving, is improved production efficiency, is reduced and be produced into, by quenching
The stirring motor being equipped at the top of fuel tank can reach the uniform purpose of quenching oil medium temperature, and take away forging work in time
The high temperature heat of the cooling release of part guarantees that forging workpiece is quickly cooled down quenching.
Although above-mentioned patent is quenched by the forging that motor realizes packaged type, transmission device is immersed in quenching oil
In, for last issue using being easy to be reduced the service life by the corrosion of quenching oil and quenching product, installation cost is high, make later period maintenance and
Cost of upkeep increases, and the pernicious gas for quenching generation will directly be discharged into air, not only to operating worker nocuousness, but also can pollute
Air.
Utility model content
It is low that the utility model will solve existing quenching unit quenching efficiency, contains pernicious gas in the water mist generated after quenching
It is easy the problem of being sucked respiratory tract and pollution environment by worker, provides a kind of efficient quenching unit of forging thus.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of forging efficient quenching unit, including quenching bath, top cover, the quenching bath top are stamped in the quenching bath top
Portion's opening is fixedly installed with support plate, and the support plate upper surface both lateral sides open that there are two mounting hole, two installations
It is respectively embedded into hole and first bearing and second bearing is installed, be fixedly installed with motor, the motor above the first bearing
Driving shaft pass through first bearing and extend to below support plate, the driving shaft is located at support plate lower section and is equipped with main rolling tooth
Disk, is equipped with driven shaft in the second bearing, and the driven shaft, which passes through support plate and is equipped with, secondary rolls fluted disc, the driving shaft
It is fixedly installed with fixed end block with driven shaft bottom, the main rolling fluted disc and secondary roll are cased with driving chain on the outside of fluted disc,
The driving chain is fixedly installed with downwards hanger bar, and the hanger bar bottom is equipped with metal frame, the quenching bath two sides position
Handover has left chamber door and right chamber door at transmission device.
Further, the top cover is a kind of shape lid, and the topside area of the top cover is less than bottom area, the top cover
Top lower surface several ponding towers are installed, the support plate middle is provided with water dropping openings, the position and top of the water dropping openings
The top of lid is corresponding.
Further, several ponding towers are a kind of pyrometric cone towers, the triangle top direction quenching of several ponding towers
In pond.
Further, the metal frame is a kind of grid frame, and the metal frame is immersed in quenching bath.
Further, quenching bath side middle position is equipped with water inlet pipe, quenching bath another side bottom position
It sets and drainpipe is installed, control water valve is mounted on the water inlet pipe and drainpipe.
Compared with prior art, the utility model has the beneficial effects that the present apparatus is rotated by the main rolling fluted disc of motor driven,
Driving chain transmission is driven, the metal frame being suspended under driving chain is driven, by the forging of forging molding from left case when use
Door is put into metal frame, and metal frame is submerged in water, when metal frame drives to right chamber door by driving chain, quenches from the taking-up of right chamber door
Forging after fire, it is more uniform that mobile metal frame can be such that internally placed forging cools down under by water impact, adds
Fast cooling time, improve quenching efficiency;The water mist that the ponding tower of top cover lower surface can generate quenching simultaneously precipitates accumulation
It instills in quenching bath, the atomization for reducing moisture is scattered and disappeared, and is also avoided the toxic gas that quenching generates and is directly discharged to dirt in air
Contaminate environment.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model embodiment;
The most important component symbol of the utility model embodiment is as follows:
Quenching bath -1, left chamber door -101, right chamber door -102, top cover -2, ponding tower -201, support plate -3, mounting hole -301,
Water dropping openings -302, first bearing -4, second bearing -5, motor -6, driving shaft -7, main rolling fluted disc -8, driven shaft -9, secondary rolling
Fluted disc -10, driving chain -11, fixed end block -12, hanger bar -13, metal frame -14, water inlet pipe -15, drainpipe -16, control
Water valve -17.
Specific embodiment
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " axis
To ", " radial direction ", the orientation or positional relationship of the instructions such as " circumferential direction " be to be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for the description present invention and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
As shown in Figure 1, top cover is stamped on a kind of efficient quenching unit of forging, including quenching bath 1,1 top of quenching bath
2,1 top open part of quenching bath is fixedly installed with support plate 3, and the 3 upper surface both lateral sides of support plate open that there are two peaces
Hole 301 is filled, is respectively embedded into two mounting holes 301 and first bearing 4 and second bearing 5 is installed, in the first bearing 4
Side is fixedly installed with motor 6, and the driving shaft 7 of the motor 6 passes through first bearing 4 and extends to 3 lower section of support plate, the driving shaft
7 are equipped with main rolling fluted disc 8 below support plate 3, driven shaft 9 are equipped in the second bearing 5, the driven shaft 9 is worn
It crosses support plate 3 and secondary rolling fluted disc 10 is installed, the driving shaft 7 and 9 bottom of driven shaft are fixedly installed with fixed end block 12, institute
It states main rolling fluted disc 8 and secondary roll is cased with driving chain 11 on the outside of fluted disc 10, the driving chain 11 is fixedly installed with downwards outstanding
Hanging rod 13,13 bottom of hanger bar are equipped with metal frame 14, and 1 two sides of quenching bath, which are located at handover at driving chain 11, a left side
Chamber door 101 and right chamber door 102.
The top cover 2 is a kind of shape lid, and the topside area of the top cover 2 is less than bottom area, the top of the top cover 2
Lower surface is equipped with several ponding towers 201, and 3 middle of support plate is provided with water dropping openings 302, the position of the water dropping openings 302
It is corresponding with the top of top cover 2;Several ponding towers 201 are a kind of pyrometric cone towers, the triangle top court of several ponding towers 201
Into quenching bath 1.
The present apparatus drives main rolling fluted disc 8 to rotate by motor 6, drives driving chain 11 to be driven, makes to be suspended on transmission chain
Metal frame 14 under item 11 is driven, and the forging of forging molding is put into metal frame 14 from left chamber door 101 when use, metal frame 14 soaks
Not in water, when metal frame 14 drives to right chamber door 102 by driving chain 11, quenched forging is taken out from right chamber door 102,
It is more uniform that mobile metal frame 14 can be such that internally placed forging cools down under by water impact, when accelerating cooling
Between, improve quenching efficiency;The water mist precipitating accumulation that the ponding tower 201 of 2 lower surface of top cover can generate quenching simultaneously instills
In quenching bath 1, the atomization for reducing moisture is scattered and disappeared, and is also avoided the toxic gas that quenching generates and is directly discharged to pollute ring in air
Border.
The metal frame 14 is a kind of grid frame, and the metal frame 14 is immersed in quenching bath 1, is directly immersed in quenching liquid
In, reduce the step for needing separately installed equipment to carry out decline quenching, saves the production cost of device.
The 1 side middle position of quenching bath is equipped with water inlet pipe 15,1 another side bottom position of the quenching bath installation
There is drainpipe 16, control water valve 17 is mounted on the water inlet pipe 15 and drainpipe 16, facilitates injected clear water and cleaning quenching
Pond 1.
It is enlightenment, through the above description, related work people with the above-mentioned desirable embodiment according to the utility model
Member can carry out various changes and amendments in the range of without departing from this item utility model technical idea completely.This item is real
It is not limited to the contents of the specification with novel technical scope, it is necessary to its technology is determined according to scope of the claims
Property range.
Claims (5)
1. a kind of efficient quenching unit of forging, including quenching bath (1), quenching bath (1) top are stamped top cover (2), special
Sign is: quenching bath (1) top open part is fixedly installed with support plate (3), support plate (3) upper surface both lateral sides
It opens there are two mounting hole (301), interior be respectively embedded into of two mounting holes (301) is equipped with first bearing (4) and second bearing
(5), it is fixedly installed with motor (6) above the first bearing (4), the driving shaft (7) of the motor (6) passes through first bearing
(4) it extends to below support plate (3), the driving shaft (7), which is located at below support plate (3), is equipped with main rolling fluted disc (8), described
It being equipped with driven shaft (9) in second bearing (5), the driven shaft (9) passes through support plate (3) and is equipped with secondary rolling fluted disc (10),
The driving shaft (7) and driven shaft (9) bottom are fixedly installed with fixed end block (12), the main rolling fluted disc (8) and secondary rolling
It is cased with driving chain (11) on the outside of active toothed disk (10), the driving chain (11) is fixedly installed with downwards hanger bar (13), described
Hanger bar (13) bottom is equipped with metal frame (14), and quenching bath (1) two sides, which are located at handover at driving chain (11), left case
Door (101) and right chamber door (102).
2. a kind of efficient quenching unit of forging according to claim 1, it is characterised in that: the top cover (2) is a kind of
The topside area of platform shape lid, the top cover (2) is less than bottom area, and the top lower surface of the top cover (2) is equipped with several products
Water tower (201), support plate (3) middle are provided with water dropping openings (302), the position of the water dropping openings (302) and top cover (2)
Top is corresponding.
3. a kind of efficient quenching unit of forging according to claim 2, it is characterised in that: several ponding towers
It (201) is a kind of pyrometric cone tower, the triangle top of several ponding towers (201) is interior towards quenching bath (1).
4. according to claim 1 to a kind of efficient quenching unit of forging described in 3 any one, it is characterised in that: the gold
Belonging to frame (14) is a kind of grid frame, and the metal frame (14) is immersed in quenching bath (1).
5. a kind of efficient quenching unit of forging according to claim 4, it is characterised in that: quenching bath (1) side
Middle position is equipped with water inlet pipe (15), and quenching bath (1) another side bottom position is equipped with drainpipe (16), it is described into
Control water valve (17) is mounted on water pipe (15) and drainpipe (16).
Priority Applications (1)
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CN201822223100.7U CN209322960U (en) | 2018-12-28 | 2018-12-28 | A kind of efficient quenching unit of forging |
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CN201822223100.7U CN209322960U (en) | 2018-12-28 | 2018-12-28 | A kind of efficient quenching unit of forging |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111705189A (en) * | 2020-06-12 | 2020-09-25 | 中国船舶重工集团公司第七二四研究所 | Oil bath furnace stirring device integrating workpiece loading cavity |
CN118064687A (en) * | 2024-04-24 | 2024-05-24 | 三明安德凯重工科技有限公司 | Oil quenching equipment for forging production |
-
2018
- 2018-12-28 CN CN201822223100.7U patent/CN209322960U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111705189A (en) * | 2020-06-12 | 2020-09-25 | 中国船舶重工集团公司第七二四研究所 | Oil bath furnace stirring device integrating workpiece loading cavity |
CN118064687A (en) * | 2024-04-24 | 2024-05-24 | 三明安德凯重工科技有限公司 | Oil quenching equipment for forging production |
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