CN203159673U - Heat treatment quenching system - Google Patents
Heat treatment quenching system Download PDFInfo
- Publication number
- CN203159673U CN203159673U CN 201320120070 CN201320120070U CN203159673U CN 203159673 U CN203159673 U CN 203159673U CN 201320120070 CN201320120070 CN 201320120070 CN 201320120070 U CN201320120070 U CN 201320120070U CN 203159673 U CN203159673 U CN 203159673U
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- Prior art keywords
- prong
- guide rail
- suspension
- right support
- heat
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- Expired - Lifetime
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Abstract
The utility model discloses a heat treatment quenching system and aims at providing a quenching system which can be used for improving the quenching quality of workpieces, reducing the labor intensity and improving the production efficiency. The heat treatment quenching system comprises a quenching tank and a material taking device, wherein the material taking device comprises two parallel carrier bars, a translation cross beam, a suspension and a prong, wherein a pair of transverse guide rails is arranged on the two carriers bars, the translation cross beam can be movably arranged between the two carriers bars along the transverse guide rails, and a transverse movement device capable of ensuring that the translation cross beam moves along the transverse guide rails is arranged on the translation cross beam; lengthwise guide rails vertical to the transverse guide rails are arranged on the translation cross beam, the suspension can be movably erected on the translation cross beam along the lengthwise guide rails, and a lengthwise movement device capable of ensuring that the suspension moves along the lengthwise guide rails is arranged on the suspension; and vertical guide rails and a prong rack capable of moving up and down along the vertical guide rails are arranged on the suspension below the translation cross beam, a lifting device enabling the prong rack to lift is arranged on the suspension, and the prong is arranged on the lower part of the prong rack.
Description
Technical field
The utility model relates to the quenching field, is specifically related to a kind of heat-treatment quenching system.
Background technology
Quenching technology is metal works is heated to a certain proper temperature and keeps for some time, immerses in the quenching media metal heat treatmet technology of cooling fast immediately.Workpiece need be entered in the quenching bath and quenched by the workpiece after the heating in the process furnace in heat treatment system or production line.When workpiece is finished heat treated in process furnace after, open fire door workpiece is taken out and puts into quenching bath and quench in actual production process, this process is normally finished by way of manual operation, and its labour intensity height, production efficiency are low.On the other hand, after workpiece is put into quenching bath workpiece surface contact with the quenching bath sidewall easily and workpiece and workpiece between be stacked easily, make the cooling fluid in the quenching bath not contact with workpiece surface uniformly, the quenching hardness of reduction workpiece and cause quenching quality problems such as workpiece deformation.
The utility model content
The purpose of this utility model is not good in order to overcome in the prior art workpiece quenching quality, labour intensity height in the hardening step process, the problem that production efficiency is low, a kind of heat-treatment quenching system is provided, and it can improve workpiece quenching quality, and reduces labour intensity, enhances productivity.
The technical solution of the utility model is:
A kind of heat-treatment quenching system, comprise quenching bath and take out device, take out device comprises two parallel carrier bars, translation crossbeam, suspension and prong, described two carrier bars are provided with a pair of cross slide way, described translation crossbeam can be along being arranged between two carrier bars that cross slide way moves, and the translation crossbeam is provided with the transverse mobile device that the translation crossbeam is moved along cross slide way; The translation crossbeam is provided with the longitudinal rail perpendicular with cross slide way, and described suspension is being erected on the translation crossbeam of moving of guide rail longitudinally, and suspension is provided with and can makes the suspension stringer running gear that moves of guide rail longitudinally; On the described suspension, be positioned at translation crossbeam below and be provided with upright guide rail and can be along the prong frame of the upper and lower movement of upright guide rail, and suspension is provided with the lifting device that can make the lifting of prong frame, described prong is arranged on prong frame bottom.
The heat-treatment quenching system of this programme when workpiece is finished heat treated and opened fire door in process furnace after, aligns prong and fire door by transverse mobile device and lifting device in actual mechanical process; Make prong stretch into fire door by the stringer running gear then and fork workpiece; Then workpiece is taken out and together move to prong and workpiece in the quenching bath, guarantee workpiece orderly remain on the prong in, make workpiece be in the quenching bath middle part and do not contact with the quenching bath sidewall, and then effectively improve workpiece quenching quality, the quenching strain of reduction workpiece.On the other hand, workpiece takes out workpiece then by taking out in the process furnace and putting into quenching bath and finish quenching in by quenching bath, these a series of processes are finished by take out device, thereby can reduce labour intensity, saving from coming out of the stove the quenching bath time, enhance productivity.
As preferably, prong frame bottom is provided with horizontal peg and is positioned at the lever of horizontal peg below, and described prong is the L font and prong top is provided with hook; Prong is hung on the horizontal peg by hook, and the bottom of prong is resisted against on the lever, and horizontal peg and lever are positioned at the same side of prong.This programme prong is hung on the horizontal peg by hook, and the bottom of prong is resisted against on the lever, and then prong is fixed on the prong frame; It is simple in structure, and is easy for installation, firm, and is convenient to the replacing of prong.
As preferably, prong is made of two monodentates that are parallel to each other and monodentate is the L font, and the knuckle place of monodentate is provided with the trilateral floor, and described hook is arranged on monodentate top.The prong of this programme is made of two monodentates that are parallel to each other, and makes that the width between two monodentates can be regulated, namely the width of prong can workpiece and fire door need regulate, improve the versatility of take out device.
As preferably, suspension comprises the left and right support that is arranged on the relative both sides of translation crossbeam and the link span that connects left and right support, described upright guide rail is arranged on the left and right support, the rectangular skeleton construction of described prong frame and prong chord position are between left and right support, and the prong frame left and right sides is respectively equipped with the guide deflection sheave that matches with upright guide rail on the left and right support; Left and right support comprises two square tubes of extending up and down and being parallel to each other respectively; Described upright guide rail comprises main guide rail and the auxiliary guide rail that is separately positioned on the left and right support, main guide rail is made of two I-shaped single tracks that are parallel to each other, and two I-shaped single tracks on the left socle are arranged on the relative two sides of side cross tube of left socle, and two I-shaped single tracks on the right support are arranged on the relative two sides of side cross tube of left socle; Be respectively equipped with described auxiliary guide rail on the side cross tube of described left and right support, and auxiliary guide rail is positioned on the relative two sides of left socle and right support; Described guide deflection sheave comprises the main guide deflection sheave that matches with main guide rail and the secondary guide deflection sheave that matches with auxiliary guide rail, leading to wheel between two I-shaped single tracks, secondary guide deflection sheave between the auxiliary guide rail of left socle and right support and the wheel face of secondary guide deflection sheave be resisted against on the auxiliary guide rail.This programme structure guarantee the prong frame can be steadily, do up-and-down movement at suspension reliably, and do in the up-and-down movement process at the prong frame, can effectively reduce friction and noise between prong frame and the suspension.
As preferably, be respectively equipped with first roller that two rotating shafts are parallel to each other on the relative two sides of left and right support bottom, the limit, left side of described prong frame is between two first rollers of left socle, and the right edge of braces is between two first rollers of right support.First roller of this programme can further improve the stationarity of prong frame in lifting process.
As preferably, lifting device comprises lifting motor, lifting rope and suspension hook, and suspension hook is linked up with on the prong frame.
As preferably, transverse mobile device comprises and is arranged on translation crossbeam two ends and the running wheel that matches with cross slide way, walks crosswise motor and speed reducer; The rotating shaft that described translation crossbeam two ends have a running wheel respectively by step-down gear with walk crosswise motor and be connected.
As preferably, the stringer running gear comprises and is arranged on the stringer roller that matches with longitudinal rail on the suspension, stringer motor and speed reducer; The rotating shaft of stringer roller is connected with the stringer motor by step-down gear.
The beneficial effects of the utility model are: can reduce the workpiece quenching strain, improve workpiece quenching quality; And reduce labour intensity, enhance productivity.
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is a kind of structural representation that suspension of the present utility model matches with the prong frame.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is a kind of local structure synoptic diagram of suspension of the present utility model.
Fig. 5 is a kind of structural representation of prong frame of the present utility model.
Fig. 6 is a kind of structural representation of monodentate of the present utility model.
Among the figure: carrier bar 1, translation crossbeam 2, suspension 3, prong 4, quenching bath 5, first roller 6, prong frame 7, guide deflection sheave 8, left socle 9, right support 10, square tube 11, upright guide rail 12, main guide rail 13, auxiliary guide rail 14, main guide deflection sheave 15, secondary guide deflection sheave 16, link span 17, horizontal peg 18, lever 19, monodentate 20, hook 21.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:
As shown in Figure 1, a kind of heat-treatment quenching system comprises quenching bath 5 and take out device.Take out device comprises two parallel carrier bars 1, translation crossbeam 2, suspension 3 and prong 4.Two carrier bars 1 are provided with a pair of cross slide way that is parallel to each other, and the cross slide way cross section is I-shaped.Translation crossbeam 2 can be along being arranged between two carrier bars that cross slide way moves, and the translation crossbeam is provided with the transverse mobile device that the translation crossbeam is moved along cross slide way.Transverse mobile device comprises and is arranged on translation crossbeam two ends and the running wheel that matches with cross slide way, walks crosswise motor and speed reducer.The rotating shaft that translation crossbeam two ends have a running wheel respectively by step-down gear with walk crosswise motor and be connected.The surface of running wheel is provided with the annular recesses coaxial with the rotating shaft of running wheel, and this annular recesses matches with cross slide way.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, suspension 3 comprises the left and right support 9 that is arranged on translation crossbeam 2 relative both sides, 10 and connect the link span 17 of left and right support.Left and right support 9,10 comprises two square tubes of extending up and down and being parallel to each other 11 respectively and connects the union lever of side cross tube.On the suspension 3, be positioned at translation crossbeam 2 belows and be provided with upright guide rail 12 and can be along the prong frame 7 of the upper and lower movement of upright guide rail.Also be provided with the lifting device that can make 7 liftings of prong frame on the suspension 3.Lifting device comprises lifting motor, lifting rope and suspension hook, and suspension hook is linked up with on prong frame 7.Upright guide rail 12 comprises main guide rail 13 and the auxiliary guide rail 14 that is separately positioned on the left and right support 9,10.Main guide rail 13 is made of two I-shaped single tracks that are parallel to each other, and the I-shaped single track on the left socle 9 is arranged on the relative two sides of side cross tube 11 of left socle; I-shaped single track on the right support 10 is arranged on the relative two sides of side cross tube of left socle.Be respectively equipped with described auxiliary guide rail 14 on left and right support 9,10 the side cross tube, and auxiliary guide rail is positioned on the relative two sides of left socle 9 and right support 10.Prong frame 7 rectangular skeleton constructions and prong chord position are between left and right support 9,10.Prong frame 7 left and right sides are respectively equipped with the guide deflection sheave 8 that matches with upright guide rail 12 on the left and right support.Guide deflection sheave 8 comprises the main guide deflection sheave 15 that matches with main guide rail 13 and the secondary guide deflection sheave 16 that matches with auxiliary guide rail 14.Main guide deflection sheave 15 is between two I-shaped single tracks; Secondary guide deflection sheave 16 between the auxiliary guide rail 14 of left socle and right support and the wheel face of secondary guide deflection sheave be resisted against on the auxiliary guide rail.Be respectively equipped with first roller 6 that two rotating shafts are parallel to each other on the relative two sides of left and right support 9,10 bottoms.The limit, left side of prong frame 7 is between two first rollers 6 of left socle 9, and the right edge of prong frame 7 is between two first rollers of right support 10.
As Fig. 1, Fig. 2, Fig. 5, shown in Figure 6, prong frame 7 bottoms are provided with horizontal peg 18 and are positioned at the lever 19 of horizontal peg below.Prong 4 is the L font and prong top is provided with hook, is specifically, and prong 4 is made of two monodentates that are parallel to each other 20 and monodentate is the L font, and two monodentate tops are provided with hook 21.The knuckle place of monodentate is provided with the trilateral floor.Two monodentates 20 on the prong 4 are hung on the horizontal peg 18 by linking up with 21, and the bottom of monodentate 20 is resisted against on the lever 19; And horizontal peg 18 and lever 19 are positioned at the same side of prong 4.
Heat-treatment quenching of the present utility model system is in actual mechanical process:
When workpiece is finished heat treated and opened fire door in process furnace after, by transverse mobile device and lifting device prong and fire door are aligned.
Make prong stretch into fire door by the stringer running gear then and fork workpiece.
Then workpiece is taken out and prong and workpiece is together moved in the quenching bath, after finishing quenching again with workpiece by taking out in the quenching bath.Because workpiece orderly remaining on the prong all the time in whole quenching process makes workpiece be in the quenching bath middle part and contact with the quenching bath sidewall, the while can effectively be avoided overlapping between workpiece and the workpiece; Make hardening liquid and workpiece surface uniform contact in the quenching bath, and then reduce workpiece quenching strain, raising workpiece quenching quality.
Claims (9)
1. heat-treatment quenching system, comprise quenching bath (5) and take out device, it is characterized in that, described take out device comprises two parallel carrier bars (1), translation crossbeam (2), suspension (3) and prong (4), described two carrier bars (1) are provided with a pair of cross slide way, described translation crossbeam (2) can be along being arranged between two carrier bars that cross slide way moves, and the translation crossbeam is provided with the transverse mobile device that the translation crossbeam is moved along cross slide way; The translation crossbeam is provided with the longitudinal rail perpendicular with cross slide way, and described suspension (3) is being erected on the translation crossbeam (2) of moving of guide rail longitudinally, and suspension is provided with and can makes the suspension stringer running gear that moves of guide rail longitudinally; Described suspension (3) is gone up, is positioned at translation crossbeam below and is provided with upright guide rail (12) and can be along the prong frame (7) of the upper and lower movement of upright guide rail, and suspension is provided with the lifting device that can make the lifting of prong frame, and described prong (4) is arranged on prong frame bottom.
2. a kind of heat-treatment quenching according to claim 1 system is characterized in that described prong frame (7) bottom is provided with horizontal peg (18) and is positioned at the lever (19) of horizontal peg below, and described prong (4) is the L font and prong top is provided with hook (21); Prong is hung on the horizontal peg (18) by hook, and the bottom of prong is resisted against on the lever (19); Horizontal peg and lever are positioned at the same side of prong.
3. a kind of heat-treatment quenching according to claim 2 system is characterized in that described prong (4) is made of two monodentates that are parallel to each other (20) and monodentate is the L font, and the knuckle place of monodentate is provided with the trilateral floor, and described hook is arranged on monodentate top.
4. a kind of heat-treatment quenching according to claim 1 system, it is characterized in that, described suspension (3) comprises the left and right support (9,10) that is arranged on the relative both sides of translation crossbeam (2) and the link span (17) that connects left and right support, described upright guide rail (12) is arranged on the left and right support, the rectangular skeleton construction of described prong frame (7) and prong chord position are between left and right support, and the prong frame left and right sides is respectively equipped with the guide deflection sheave (8) that matches with upright guide rail on the left and right support.
5. a kind of heat-treatment quenching according to claim 4 system is characterized in that described left and right support (9,10) comprises two square tubes of extending up and down and being parallel to each other (11) respectively; Described upright guide rail (12) comprises main guide rail (13) and the auxiliary guide rail (14) that is separately positioned on the left and right support, main guide rail (13) is made of two I-shaped single tracks that are parallel to each other, and two I-shaped single tracks on the left socle are arranged on the relative two sides of side cross tube of left socle, and two I-shaped single tracks on the right support are arranged on the relative two sides of side cross tube of left socle; Be respectively equipped with described auxiliary guide rail on the side cross tube of described left and right support, and auxiliary guide rail is positioned on the relative two sides of left socle and right support; Described guide deflection sheave (8) comprises the main guide deflection sheave (15) that matches with main guide rail and the secondary guide deflection sheave (16) that matches with auxiliary guide rail, leading to wheel between two I-shaped single tracks, secondary guide deflection sheave between the auxiliary guide rail of left socle and right support and the wheel face of secondary guide deflection sheave be resisted against on the auxiliary guide rail.
6. according to claim 4 or 5 described a kind of heat-treatment quenching systems, it is characterized in that, be respectively equipped with first roller (6) that two rotating shafts are parallel to each other on the relative two sides of described left and right support (9,10) bottom, the limit, left side of described prong frame is between two first rollers of left socle, and the right edge of braces is between two first rollers of right support.
7. according to claim 1 or 2 or 3 or 4 described a kind of heat-treatment quenching systems, it is characterized in that described lifting device comprises lifting motor, lifting rope and suspension hook, suspension hook is linked up with on the prong frame.
8. according to claim 1 or 2 or 3 or 4 described a kind of heat-treatment quenching systems, it is characterized in that described transverse mobile device comprises and is arranged on translation crossbeam two ends and the running wheel that matches with cross slide way, walks crosswise motor and speed reducer; The rotating shaft that described translation crossbeam two ends have a running wheel respectively by step-down gear with walk crosswise motor and be connected.
9. according to claim 1 or 2 or 3 or 4 described a kind of heat-treatment quenching systems, it is characterized in that described stringer running gear comprises and is arranged on the stringer roller that matches with longitudinal rail on the suspension, stringer motor and speed reducer; The rotating shaft of described stringer roller is connected with the stringer motor by step-down gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320120070 CN203159673U (en) | 2013-03-18 | 2013-03-18 | Heat treatment quenching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320120070 CN203159673U (en) | 2013-03-18 | 2013-03-18 | Heat treatment quenching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203159673U true CN203159673U (en) | 2013-08-28 |
Family
ID=49020872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320120070 Expired - Lifetime CN203159673U (en) | 2013-03-18 | 2013-03-18 | Heat treatment quenching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203159673U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105886720A (en) * | 2016-03-29 | 2016-08-24 | 徐海慧 | Mechanical device with automatic steel grabbing and quenching functions |
| CN108950169A (en) * | 2018-08-09 | 2018-12-07 | 詹应博 | A kind of mechanical axis parts quenching device |
| CN109207702A (en) * | 2018-11-14 | 2019-01-15 | 安徽应流集团霍山铸造有限公司 | A kind of heat-treatment quenching workpiece transfer device |
| CN110527802A (en) * | 2019-08-30 | 2019-12-03 | 江苏邦泰炉业有限公司 | A kind of rapid quenching unit equipment of electric heating room |
-
2013
- 2013-03-18 CN CN 201320120070 patent/CN203159673U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105886720A (en) * | 2016-03-29 | 2016-08-24 | 徐海慧 | Mechanical device with automatic steel grabbing and quenching functions |
| CN108950169A (en) * | 2018-08-09 | 2018-12-07 | 詹应博 | A kind of mechanical axis parts quenching device |
| CN109207702A (en) * | 2018-11-14 | 2019-01-15 | 安徽应流集团霍山铸造有限公司 | A kind of heat-treatment quenching workpiece transfer device |
| CN110527802A (en) * | 2019-08-30 | 2019-12-03 | 江苏邦泰炉业有限公司 | A kind of rapid quenching unit equipment of electric heating room |
| CN110527802B (en) * | 2019-08-30 | 2023-12-19 | 江苏邦泰炉业有限公司 | Quick quenching unit equipment for electric heating chamber |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130828 |