CN201940739U - Fully automatic machine for thread cover plate of filter - Google Patents
Fully automatic machine for thread cover plate of filter Download PDFInfo
- Publication number
- CN201940739U CN201940739U CN2010201199433U CN201020119943U CN201940739U CN 201940739 U CN201940739 U CN 201940739U CN 2010201199433 U CN2010201199433 U CN 2010201199433U CN 201020119943 U CN201020119943 U CN 201020119943U CN 201940739 U CN201940739 U CN 201940739U
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- welding machine
- intermediate frequency
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- control cabinet
- cover plate
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Abstract
The utility model discloses a fully automatic machine for a thread cover plate of a filter, mainly comprising an intermediate frequency welding machine (1), an upper welding head (1), a discharging cylinder (3), a discharging frame (4), a discharging swinging rod (5), a paw cylinder (6), a dividing plate (7), an electric control cabinet panel (8), an electric control cabinet (9), a discharging cylinder fixing seat (19), a discharging cylinder output shaft (20), a flexible copper plate (21), an upper electrode sliding seat (22), a dividing plate fluctuation transmission mechanism (25), and a lower welding head (27) and etc. The key point of the fully automatic machine for a thread cover plate of a filter provided by the utility model is as follows: an industrial frequency three-phase alternating current voltage is accessed to the electric control cabinet (9) to generate a large low-voltage direct current to sent to the intermediate frequency welding machine (1), the intermediate frequency welding machine (1) is used for controlling the upper welding head (2) for descending so as to match with the lower welding head (27) to weld the workpiece of a thread cover plate. Compared with conventional welding machine for a thread cover plate of a filter, the fully automatic machine for a thread cover plate of a filter provided by the utility model has the advantages that the production process is automated, the production efficiency is improved, and the production cost is reduced.
Description
Technical field
The utility model relates to a kind of automobile cleaner thread plate automatic welding machine.
Background technology
At present at home, the common method of general-utility car cleaner thread plate welding is the low frequency welding, its workpiece pairing back direct spot welding.This welding method, not only energy consumption is high but also once can only weld a point, and production efficiency is low, and the cleaner workpiece process be complete hand-manipulated, like this operating personnel is constituted potential safety hazard, is easy to cause security incident.Current abroad the cleaner thread plate welding generally adopted high-frequency welding, also be called ultrasonic bonding, though this welding method welding quality improves greatly, ultrasonic welding machine costs an arm and a leg, welding cost is very high, is not suitable for large-scale batch process.
Summary of the invention
For addressing the above problem, the utility model provides a kind of high efficiency cleaner thread plate full automatic welding to meet sb. at the airport.The characteristics that this cleaner thread plate full automatic welding is met sb. at the airport are that cleaner thread plate full automatic welding is met sb. at the airport and mainly comprised intermediate frequency welding machine (1), last soldering tip (2), discharging cylinder (3), unloading rack (4), discharging fork (5), paw cylinder (6), index dial (7), electrical equipment control cabinet panel (8), electric control cabinet (9), lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), cooling water interface (14), cooling water tank (15), coolant pump (16), main motor (17), gearbox (18), discharging cylinder holder (19), discharging cylinder output shaft (20), flexible copper sheet (21), top electrode slide (22), connecting rod (23), lever dolly (24), index dial is transmission mechanism (25) up and down, tooth bar belt (26), following soldering tip (27), index dial slew gear (28).Three phase rectifier filter circuit, IGBT inverter circuit, intermediate-frequency transformer are included in electric control cabinet (9) inside, electric control cabinet (9) produces the big electric current of intermediate frequency dc low-voltage and sends into intermediate frequency welding machine (1), soldering tip (2) is descending in intermediate frequency welding machine (1) control, carry out welding operation with following soldering tip (27) coupling double thread cover plate workpiece, make that welding process is steady, fusion character good, do not have and splash, attractive in appearance, the high conformity of solder joint, thereby the welding quality in the raising batch production process.The IGBT inverter circuit control intermediate-frequency transformer that electric control cabinet (9) inside comprises can directly produce electric current of intermediate frequency, the frequency of its output current is 1kHz, the response speed of power frequency control is 1ms, and can carry out real-time monitoring to the electric current that cleaner thread plate full automatic welding is met sb. at the airport.The big electric current of intermediate frequency dc low-voltage of electric control cabinet (9) output can allow the core section of transformer (13) long-pending do not need very big, thereby make that the volume and weight of transformer (13) is all reduced.Threephase load balance when the three-phase inversion technology can make cleaner thread plate full automatic welding meet sb. at the airport work, during welding electrical network is not impacted, avoided when welding because of the influence of electric current cataclysm to peripheral equipment, the reliability that transmission mechanism (25) makes cleaner thread plate full automatic welding meet sb. at the airport when welding work pieces about the index dial increases substantially, allow the whole welding process automation, thereby enhance productivity, reduce production costs, and can effectively prevent the production safety accident.
The concrete technical scheme that the utility model proposes is as follows:
1, a kind of cleaner thread plate automatic welding machine, mainly comprise: intermediate frequency welding machine (1), last soldering tip (2), discharging cylinder (3), unloading rack (4), discharging fork (5), paw cylinder (6), index dial (7), electrical equipment control cabinet panel (8), electric control cabinet (9), lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), cooling water interface (14), cooling water tank (15), coolant pump (16), main motor (17), gearbox (18), discharging cylinder holder (19), discharging cylinder output shaft (20), flexible copper sheet (21), top electrode slide (22), connecting rod (23), lever dolly (24), index dial is transmission mechanism (25) up and down, tooth bar belt (26), following soldering tip (27), index dial slew gear (28), it is characterized in that, electric control cabinet (9) output frequency is that the big electric current of intermediate frequency dc low-voltage of 1KHz is given intermediate frequency welding machine (1), soldering tip (2) is descending in intermediate frequency welding machine (1) control, carries out welding operation with following soldering tip (27) coupling double thread cover plate workpiece.
2, cleaner thread plate automatic welding machine according to claim 1, it is characterized in that, lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), top electrode slide (22), connecting rod (23), lever dolly (24) are combined into the lever welding mechanism, by intermediate frequency welding machine (1) control automatically.
3, cleaner thread plate automatic welding machine according to claim 1 is characterized in that, index dial (7) is a disc-shape, includes six circular station holes in the inside of disk, and index dial (7) clockwise rotation once its angle is 60 degree.
Description of drawings
Fig. 1 is the utility model front view;
Fig. 2 is the outline drawing in the utility model left side;
Fig. 3 is the outline drawing on the utility model right side;
Fig. 4 is the utility model cut-away view;
Fig. 5 is the cut-away view of the utility model intermediate frequency welding machine;
Fig. 6 is the schematic block circuit diagram of the utility model electric control cabinet.
Label declaration
1. the intermediate frequency welding machine is 2. gone up soldering tip, 3. the discharging cylinder, 4. unloading rack, 5. discharging fork, 6. paw cylinder, 7. index dial, 8. electrical equipment control cabinet panel, 9. electric control cabinet, 10. lever, 11. welding machine cylinders, 12. welding machine cylinder supports, 13. transformer, 14. cooling water interfaces, 15. cooling water tanks, 16. coolant pump, 17. main motors, 18. gearboxes, 19 discharging cylinder holders, 20. discharging cylinder output shafts, 21. flexible copper sheets, 22. top electrode slide, 23. connecting rod, 24. lever dollies, 25. index dials are transmission mechanism up and down, 26. tooth bar belt, 27. following soldering tip, 28. index dial slew gears.
The specific embodiment
The utility model is described in further detail below in conjunction with Figure of description.
The utility model comprises: intermediate frequency welding machine (1), last soldering tip (2), discharging cylinder (3), unloading rack (4), discharging fork (5), paw cylinder (6), index dial (7), electrical equipment control cabinet panel (8), electric control cabinet (9), lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), cooling water interface (14), cooling water tank (15), coolant pump (16), main motor (17), gearbox (18), discharging cylinder holder (19), discharging cylinder output shaft (20), flexible copper sheet (21), top electrode slide (22), connecting rod (23), lever dolly (24), index dial is transmission mechanism (25) up and down, tooth bar belt (26), following soldering tip (27), index dial slew gear (28).
Electric control cabinet of the present utility model (9) inside comprises incoming relay-protection, three phase rectifier filter circuit, IGBT inverter circuit, intermediate-frequency transformer and intermediate frequency rectification circuit, and Fig. 6 is the schematic block circuit diagram of electric control cabinet (9).When the power switch of opening on the electrical equipment control cabinet panel (8); electric control cabinet (9); the three phase mains of industrial frequency AC 380V becomes dc source after by incoming relay-protection and three phase rectifier filter circuit; dc source is reverse into intermediate frequency square wave alternating-current power supply through the IGBT inverter circuit; intermediate frequency square wave alternating-current power supply is by after the intermediate-frequency transformer transformation; send into the big electric current of intermediate frequency rectification circuit generation intermediate frequency dc low-voltage and be linked into intermediate frequency welding machine (1); soldering tip (2) is descending in intermediate frequency welding machine (1) control, carries out welding operation with following soldering tip (27) coupling double thread cover plate workpiece.
From its frequency of the big electric current of intermediate frequency dc low-voltage of electric control cabinet (9) output is 1KHz, and the response speed of Current Control is 1ms, and can carry out real-time monitoring to the electric current that cleaner thread plate full automatic welding is met sb. at the airport.The big electric current of intermediate frequency dc low-voltage of electric control cabinet (9) output can allow the core section of transformer (13) long-pending do not need very big, thereby make that the volume and weight of transformer (13) is all reduced.Threephase load balance when the three-phase inversion technology can make cleaner thread plate full automatic welding meet sb. at the airport work, during welding electrical network is not impacted, avoided when welding because of the influence of electric current cataclysm to peripheral equipment, the reliability that transmission mechanism (25) makes cleaner thread plate full automatic welding meet sb. at the airport when welding work pieces about the index dial increases substantially, allow the whole welding process automation, thereby enhance productivity, reduce production costs, and can effectively prevent the production safety accident.Adopt the big electric current of intermediate frequency dc low-voltage to weld, make that welding process tends to be steady, fusion character is good, do not have and splash, attractive in appearance, the high conformity of solder joint improves the welding quality in producing in batches.
Intermediate frequency welding machine (1) is the welding executing agency of cleaner thread plate automatic welding machine; open the power switch on the electrical equipment control cabinet panel (8); electric control cabinet (9) gets electric operation; the three phase mains of industrial frequency AC 380V is by behind the incoming relay-protection; wherein one the tunnel export to main Electric Machine Control and holding circuit; be used to start main motor (17); main motor (17) operation makes index dial slew gear (28) move; driving index dial (7) turns clockwise; index dial transmission mechanism (25) action up and down simultaneously; when index dial (7) in up process; index dial (7) is to pause in clockwise rotation 60 degree backs in axle center with self center of circle simultaneously; put into index dial (7) with cleaner thread plate workpiece this moment; welding machine cylinder (11) is up; upward soldering tip (2) is descending to transmit drive by lever (10), and after the coincidence, last soldering tip (2) is finished welding with following soldering tip (27).After the welding of cleaner thread plate workpiece is finished, paw cylinder (6) absorption, discharging cylinder (3) work drives paw cylinder (6) rotation through discharging cylinder output shaft (20) and discharging fork (5), the cleaner thread plate workpiece of finishing after the welding is scraped by unloading rack (4), rolls off the production line automatically.So far, a complete welding sequence is finished, and cleaner thread plate automatic welding machine continues next cycling.There are a large amount of heats to produce when last soldering tip (2), following soldering tip (27), the work of transformer equipment such as (13), the utility model is equipped with cooling water tank (15), coolant pump (16), cooling water interface (14), last soldering tip (2), following soldering tip (27), transformer (13) all are configured into water out adapter, soldering tip in the guarantee (2), following soldering tip (27), transformer (13) operate as normal.
Claims (3)
1. cleaner thread plate automatic welding machine, mainly comprise: intermediate frequency welding machine (1), last soldering tip (2), discharging cylinder (3), unloading rack (4), discharging fork (5), paw cylinder (6), index dial (7), electrical equipment control cabinet panel (8), electric control cabinet (9), lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), cooling water interface (14), cooling water tank (15), coolant pump (16), main motor (17), gearbox (18), discharging cylinder holder (19), discharging cylinder output shaft (20), flexible copper sheet (21), top electrode slide (22), connecting rod (23), lever dolly (24), index dial is transmission mechanism (25) up and down, tooth bar belt (26), following soldering tip (27), index dial slew gear (28), it is characterized in that, electric control cabinet (9) output frequency is that the big electric current of intermediate frequency dc low-voltage of 1KHz is given intermediate frequency welding machine (1), soldering tip (2) is descending in intermediate frequency welding machine (1) control, carries out welding operation with following soldering tip (27) coupling double thread cover plate workpiece.
2. cleaner thread plate automatic welding machine according to claim 1, it is characterized in that, lever (10), welding machine cylinder (11), welding machine cylinder support (12), transformer (13), top electrode slide (22), connecting rod (23), lever dolly (24) are combined into the lever welding mechanism, by intermediate frequency welding machine (1) control automatically.
3. cleaner thread plate automatic welding machine according to claim 1 is characterized in that index dial (7) is a disc-shape, includes six circular station holes in the inside of disk, and index dial (7) clockwise rotation once its angle is 60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201199433U CN201940739U (en) | 2010-02-26 | 2010-02-26 | Fully automatic machine for thread cover plate of filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201199433U CN201940739U (en) | 2010-02-26 | 2010-02-26 | Fully automatic machine for thread cover plate of filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201940739U true CN201940739U (en) | 2011-08-24 |
Family
ID=44468090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201199433U Expired - Fee Related CN201940739U (en) | 2010-02-26 | 2010-02-26 | Fully automatic machine for thread cover plate of filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201940739U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371429A (en) * | 2011-09-10 | 2012-03-14 | 蚌埠银丰滤清器科技有限公司 | Rotary feeding device of filter thread end cover projection welding machine |
| CN104607788A (en) * | 2015-02-26 | 2015-05-13 | 郭玉 | Fast welding device of filter protecting net |
| CN105562914A (en) * | 2016-03-14 | 2016-05-11 | 西迪技术股份有限公司 | Spot welding machine |
| CN105944915A (en) * | 2016-06-22 | 2016-09-21 | 浙江环球滤清器有限公司 | Glue injection and spot welding integrated machine for threaded density plates of filters |
| CN106392289A (en) * | 2016-12-01 | 2017-02-15 | 无锡明珠钢球有限公司 | Arc plate workpiece butt weld tool |
| CN106425016A (en) * | 2016-12-01 | 2017-02-22 | 无锡明珠钢球有限公司 | Butt-joint tool of flat workpiece |
| CN107598353A (en) * | 2017-09-01 | 2018-01-19 | 新金山五金制品（珠海）有限公司 | A kind of wire netting combination heat sealing machine and welding process |
| CN110788509A (en) * | 2019-11-21 | 2020-02-14 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
-
2010
- 2010-02-26 CN CN2010201199433U patent/CN201940739U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371429A (en) * | 2011-09-10 | 2012-03-14 | 蚌埠银丰滤清器科技有限公司 | Rotary feeding device of filter thread end cover projection welding machine |
| CN104607788A (en) * | 2015-02-26 | 2015-05-13 | 郭玉 | Fast welding device of filter protecting net |
| CN104607788B (en) * | 2015-02-26 | 2017-01-11 | 蚌埠天意汽车修理厂 | Fast welding device of filter protecting net |
| CN105562914A (en) * | 2016-03-14 | 2016-05-11 | 西迪技术股份有限公司 | Spot welding machine |
| CN105944915A (en) * | 2016-06-22 | 2016-09-21 | 浙江环球滤清器有限公司 | Glue injection and spot welding integrated machine for threaded density plates of filters |
| CN106392289A (en) * | 2016-12-01 | 2017-02-15 | 无锡明珠钢球有限公司 | Arc plate workpiece butt weld tool |
| CN106425016A (en) * | 2016-12-01 | 2017-02-22 | 无锡明珠钢球有限公司 | Butt-joint tool of flat workpiece |
| CN106425016B (en) * | 2016-12-01 | 2018-11-06 | 无锡明珠钢球有限公司 | Flat panel workpieces butt-joint tooling |
| CN107598353A (en) * | 2017-09-01 | 2018-01-19 | 新金山五金制品（珠海）有限公司 | A kind of wire netting combination heat sealing machine and welding process |
| CN107598353B (en) * | 2017-09-01 | 2023-09-01 | 新金山五金制品（珠海）有限公司 | Metal net combined welding machine and welding method |
| CN110788509A (en) * | 2019-11-21 | 2020-02-14 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
| CN110788509B (en) * | 2019-11-21 | 2021-09-03 | 泗县腾马汽车配件有限公司 | Filter element lower end cover bypass valve welding set |
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| Date | Code | Title | Description |
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| DD01 | Delivery of document by public notice |
Addressee: Chen Zengrong Document name: Notification to Go Through Formalities of Registration |
|
| DD01 | Delivery of document by public notice |
Addressee: Chen Zengrong Document name: Notification that Entitlement to Patent Deemed Abandoned |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110824 Termination date: 20130226 |