CN201915551U - High-strength composite molding external wall panel - Google Patents
High-strength composite molding external wall panel Download PDFInfo
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- CN201915551U CN201915551U CN201020685051XU CN201020685051U CN201915551U CN 201915551 U CN201915551 U CN 201915551U CN 201020685051X U CN201020685051X U CN 201020685051XU CN 201020685051 U CN201020685051 U CN 201020685051U CN 201915551 U CN201915551 U CN 201915551U
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- 238000000465 moulding Methods 0.000 title claims description 14
- 239000002131 composite material Substances 0.000 title abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 32
- 239000010959 steel Substances 0.000 claims abstract description 32
- 239000004568 cement Substances 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 210000003195 fascia Anatomy 0.000 claims 9
- 229920000742 Cotton Polymers 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 13
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 9
- 239000003063 flame retardant Substances 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 239000011162 core material Substances 0.000 description 11
- 239000011449 brick Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000011490 mineral wool Substances 0.000 description 5
- 239000011083 cement mortar Substances 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000703 anti-shock Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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Abstract
本实用新型公开了一种高强复合成型外墙板,它由钢网层、水泥层和阻燃隔热内芯组成,其中,外墙板正反两面表面均为正反面水泥层,与水泥层内表面紧贴为一体的是两钢网层,两钢网层之间夹有阻燃隔热内芯,在两钢网层之间还设有多点相连接支撑,两钢网层和支撑形成一网笼将隔热内芯包裹;正反面水泥层通过全自动墙板机压模在两钢网层上形成外墙板正反两面。本外墙板防火,防震,隔声,抗冻、防潮、体积小、建造能耗低建筑节能好、运输施工方便、无损耗、工期短、便于剪裁拼接和加做各种饰面、综合造价低:使用本高强复合成型外墙板作墙体屋面材料可节省综合造价5%-15%。
The utility model discloses a high-strength composite molded exterior wall panel, which is composed of a steel mesh layer, a cement layer and a flame-retardant and heat-insulating inner core. The inner surface is tightly attached to one body with two steel mesh layers, and a flame-retardant and heat-insulating inner core is sandwiched between the two steel mesh layers. There are also multi-point connection supports between the two steel mesh layers. The two steel mesh layers and the support Form a mesh cage to wrap the heat-insulating inner core; the front and back cement layers are molded on the two steel mesh layers by a fully automatic wall panel machine to form the front and back sides of the outer wall panel. The exterior wall panels are fire-proof, shock-proof, sound-proof, frost-proof, moisture-proof, small in size, low in construction energy consumption, good in building energy saving, convenient in transportation and construction, free of loss, short in construction period, easy to cut and splice and add various finishes, and comprehensive in cost. Low: Using this high-strength composite formed exterior wall panel as wall and roof materials can save 5%-15% of the overall cost.
Description
技术领域:Technical field:
本实用新型涉及一种建筑构件,尤其涉及一种用于建筑物外墙材料和高层建筑及钢骨架填充墙体的高强复合成型外墙板。The utility model relates to a building component, in particular to a high-strength composite molding outer wall board used for building outer wall materials and high-rise buildings and steel skeleton filling walls.
背景技术:Background technique:
目前,建筑行业普遍使用的外墙材料和高层建筑及钢骨架填充墙体种类由:1、加2C板材;2、空心秸秆内墙板材;3、石膏内墙装饰板材;4、水泥空心板;5、砖混结构充填墙;6、加气混凝土砌块。这些墙体材料虽然各有其优点,但同时也存在以下不足:加2C板材强度差、不防水、不隔热寿命短、基本不承重;空心秸秆内墙板材,不隔音、强度低、易受潮变形、易受热起火;石膏内墙装饰板材,主要起装饰美化作用,易损坏;水泥空心板,体积笨重,占用空间大,隔音防热保暖差;砖混结构充填墙,自重比重大,消耗能源多、污染环境、浪费资源且成本高;加气混凝土砌块虽比上述材料有一定的优势,但仍存在占用空间大,施工难度大、资源消耗多,生产成本高的问题。At present, the types of exterior wall materials and high-rise buildings and steel skeleton filled walls commonly used in the construction industry include: 1. Plus 2C panels; 2. Hollow straw interior wall panels; 3. Gypsum interior wall decorative panels; 4. Cement hollow panels; 5. Brick-concrete structure filling wall; 6. Aerated concrete block. Although these wall materials have their own advantages, they also have the following disadvantages: the 2C board has poor strength, no waterproof, no heat insulation, short life, and basically no load-bearing; the hollow straw inner wall board has no sound insulation, low strength, and is easy to be affected by moisture. Deformation, easy to be heated and caught fire; gypsum interior wall decorative board, mainly for decoration and beautification, is easy to damage; cement hollow board, bulky, takes up a lot of space, poor sound insulation, heat protection and warmth preservation; brick-concrete structure filled wall, heavy weight, consumes energy Many, pollute the environment, waste resources and high cost; although aerated concrete blocks have certain advantages over the above materials, they still have the problems of large space occupation, difficult construction, high resource consumption and high production costs.
发明内容:Invention content:
为了解决上述外墙材料、高层建筑及钢骨架填充墙体所存在的不足,本实用新型的目的是提供一种综合性能好、用途广泛、符合节能环保要求的高强复合成型外墙板。In order to solve the shortcomings of the above-mentioned exterior wall materials, high-rise buildings and steel skeleton filled walls, the purpose of this utility model is to provide a high-strength composite molding exterior wall panel with good comprehensive performance, wide application, and meeting the requirements of energy saving and environmental protection.
本实用新型的技术方案是以下述方式实现的:The technical scheme of the utility model is realized in the following manner:
一种高强复合成型外墙板,它由钢网层、水泥层和阻燃隔热内芯组成,其中,外墙板正反两面表面均为正反面水泥层,与水泥层内表面紧贴为一体的是两钢网层,两钢网层之间夹有阻燃隔热内芯,在两钢网层之间还设有多点相连接支撑,两钢网层和支撑形成一网笼将隔热内芯包裹;正反面水泥层通过墙板机压模在两钢网层上形成外墙板正反两面。A high-strength composite molding exterior wall panel, which is composed of a steel mesh layer, a cement layer, and a flame-retardant heat-insulating inner core, wherein the front and back surfaces of the exterior wall panel are both front and back cement layers, which are closely attached to the inner surface of the cement layer. There are two steel mesh layers in one body, and there is a flame-retardant and heat-insulating inner core between the two steel mesh layers. There are also multi-point connection supports between the two steel mesh layers. The two steel mesh layers and the supports form a cage that will The heat insulation inner core is wrapped; the front and back cement layers are molded by the wall panel machine on the two steel mesh layers to form the front and back sides of the outer wall panel.
所述阻燃隔热内芯可以是岩棉板或聚苯乙烯板。The flame-retardant and heat-insulating inner core may be a rock wool board or a polystyrene board.
所述外墙板两侧设有连接凸槽或连接凹槽以便拼接。Both sides of the exterior wall panels are provided with connecting convex grooves or connecting grooves for splicing.
所述水泥层5厚度为25-30mm。The thickness of the
所述成型外墙板厚度为110mm。The thickness of the formed exterior wallboard is 110mm.
本实用新型的积极效果是:The positive effect of the utility model is:
1、防火:因钢丝网架中充填隔燃、绝热保温材料,双面在模具内复合25-30mm厚水泥砂浆,凝固后即成坚固、完整的防火墙板。1. Fire protection: Because the steel wire grid is filled with flame-retardant, heat-insulating and heat-insulating materials, 25-30mm thick cement mortar is compounded in the mold on both sides, and a solid and complete firewall board will be formed after solidification.
2、防震:是以钢丝网笼为骨架,装配后钢丝网连成一体,总体质量极轻,采取的钢丝网格密集,非刚性连接,构筑成整体,与砖墙相比有极好的抗震性能。2. Anti-shock: It uses a steel wire mesh cage as the skeleton. After assembly, the steel wire mesh is connected into one. performance.
3、隔声:当两面均抹30mm厚的水泥砂浆时,其隔音量是48db;当两面涂抹25mm的水泥砂浆时,其隔音量为48db,可满足隔墙二级标准的要求。3. Sound insulation: When both sides are coated with 30mm thick cement mortar, the sound insulation is 48db; when both sides are coated with 25mm cement mortar, the sound insulation is 48db, which can meet the requirements of the secondary standard for partition walls.
4、抗冻、防潮:内芯材料是岩棉板或聚苯乙烯板,岩棉板的吸水率是0.1%-0.32%,聚苯乙烯板几乎不吸水,抗潮湿性能优于红砖墙,其抗冻性达到D25级抗冻标号。4. Freeze resistance and moisture resistance: the inner core material is rock wool board or polystyrene board, the water absorption rate of rock wool board is 0.1%-0.32%, polystyrene board hardly absorbs water, and its moisture resistance is better than that of red brick wall. Its frost resistance reaches the D25 level frost resistance label.
5、体积小:本高强复合成型外墙板双面抹砂浆后,厚度不超过110mm,同样的建筑面积,与砖墙相比使用面积利用系数可提高13%以上。5. Small size: After plastering mortar on both sides of this high-strength composite exterior wall panel, the thickness does not exceed 110mm. Compared with the brick wall, the same building area can increase the utilization factor of the usable area by more than 13%.
6、建造能耗低建筑节能好:本高强复合成型外墙板的制造能耗量低,使用能耗也是最低的。110mm厚的岩棉内芯的高强复合成型外墙板的制造能耗为14.30kg标煤/m2,而240mm厚砖墙的制造能耗为25.61kg标煤/m2;490mm厚砖墙的制造能耗则为53.50kg标煤/m2。与砖墙相比每1m2高强复合成型外墙板年可节约采暖用标煤5kg。6. Low construction energy consumption and good building energy conservation: the high-strength composite molded exterior wall panel has low energy consumption in manufacturing and the lowest energy consumption in use. The manufacturing energy consumption of high-strength composite molding exterior wall panels with a 110mm thick rock wool inner core is 14.30kg standard coal/m 2 , while the manufacturing energy consumption of a 240mm thick brick wall is 25.61kg standard coal/m 2 ; the 490mm thick brick wall Manufacturing energy consumption is 53.50kg standard coal/m 2 . Compared with brick walls, every 1m 2 of high-strength composite molded exterior wall panels can save 5kg of standard coal for heating.
7、运输施工方便、无损耗、工期短:本高强复合成型外墙板体轻,运输方便,装配化施工,速度快,无损耗,并且板材可以多次拆装重复使用,施工速度是红砖24墙的十倍,重量轻于红砖4倍,使用年限大大超红砖墙;单块板强度超过三级空心水泥楼板,每块都有凹凸槽组装十分方便,上、下、长、短任意连接,是现代高层大楼内外充填墙,大型钢屋架厂房,内外墙的首选。7. Convenient transportation and construction, no loss, and short construction period: The high-strength composite molding exterior wall panel is light in body, convenient in transportation, assembled construction, fast in speed, without loss, and the plate can be disassembled and reused for many times. The construction speed is faster than that of red bricks. Ten times that of 24 walls, 4 times lighter than red bricks, and the service life is much longer than red brick walls; the strength of a single board exceeds the third-grade hollow cement floor, and each board has concave and convex grooves, which is very convenient for assembly, up, down, long and short Arbitrary connection, it is the first choice for the internal and external filling walls of modern high-rise buildings, large steel roof truss factories, and internal and external walls.
8、便于剪裁拼接和加做各种饰面:施工安装时,可根据需要,作任意尺寸的剪裁和拼接,作各种界面和特殊造型,在水泥砂浆表面可做各种饰面,如马赛克、建筑涂料、面砖、墙纸和瓷砖等,也可以悬挂各种吊柜。8. It is convenient for cutting and splicing and adding various finishes: during construction and installation, any size can be cut and spliced according to the needs, and various interfaces and special shapes can be made. Various finishes can be made on the surface of cement mortar, such as mosaics , architectural coatings, facing bricks, wallpaper and tiles, etc., can also hang various wall cabinets.
9、综合造价低:使用本高强复合成型外墙板作墙体屋面材料可节省造价5%-15%。9. Low overall cost: Using this high-strength composite molded exterior wall panel as wall and roof materials can save 5%-15% of the cost.
附图说明:Description of drawings:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具本实施方式:With this embodiment:
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
由图1可以看出:本实用新型由钢网层(2)、水泥层5和阻燃隔热内芯3组成,其中,外墙板正反两面表面均为正反面水泥层5,与正反面水泥层内表面紧贴为一体的是两钢网层2,两钢网层之间夹有阻燃隔热内芯3,在两钢网层之间还设有多点相连接支撑1,两钢网层2和支撑形成一网笼将隔热内芯包裹;正反面水泥层5通过全自动墙板机压模在两钢网层形成外墙板正反两面。It can be seen from Fig. 1 that the utility model is composed of a steel mesh layer (2), a
由图1还可以看出:所述阻燃隔热内芯3可以是岩棉板或聚苯乙烯板。It can also be seen from FIG. 1 that the flame-retardant and heat-insulating
由图1还可以看出:所述水泥层5厚度为25-30mm。It can also be seen from Fig. 1 that the thickness of the
由图1还可以看出:所述成型外墙板厚度为110mm。It can also be seen from Fig. 1 that the thickness of the formed exterior wall panel is 110mm.
本实用新型可广泛适用于所有高低层框架结构建筑物的充填墙和12米以下三层房屋的整体建筑,可实现不用一砖一瓦一木头建造房屋,且可拆可移动。The utility model can be widely applied to the filling walls of all high and low-rise frame structure buildings and the overall construction of three-story houses below 12 meters, and can realize building houses without bricks, tiles and wood, and can be dismantled and moved.
本实用新型生产中是将钢网填充内芯后形成的复合板放入液压式全自动立模机4内进行复合水泥,生产出的外墙板、抗裂性好、干缩值低、自动温控,自身加热或自身蒸汽加热、自身保养,使产品的干缩变形值大为降低,外观平整。严格控制了板面的平整度,消除了板材安装后再抹灰工序,既减轻施工难度,又确保墙面质量。In the production of the utility model, the composite board formed after the steel mesh is filled into the inner core is put into the hydraulic
本高强复合成型外墙板各项力学性能指标如下:The mechanical performance indicators of the high-strength composite molding exterior wall panels are as follows:
1、抗弯试验结果:1. Bending test results:
2、轴压试验结果:2. Axial compression test results:
3、抗冲击试验结果:3. Impact test results:
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020685051XU CN201915551U (en) | 2010-12-29 | 2010-12-29 | High-strength composite molding external wall panel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020685051XU CN201915551U (en) | 2010-12-29 | 2010-12-29 | High-strength composite molding external wall panel |
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| CN201915551U true CN201915551U (en) | 2011-08-03 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103015560A (en) * | 2012-12-21 | 2013-04-03 | 江苏省农业科学院 | Insulating sandwich wall for heliogreenhouse |
| CN103306503A (en) * | 2013-07-09 | 2013-09-18 | 张领然 | Land-unoccupied and original ecological efficient agricultural residential building in new rural area |
| CN103938792A (en) * | 2014-05-12 | 2014-07-23 | 韩秀军 | Built-in beam column composite wall plate |
| CN105178503A (en) * | 2015-06-05 | 2015-12-23 | 中国十七冶集团有限公司 | Prefabricated external insulation wallboard |
-
2010
- 2010-12-29 CN CN201020685051XU patent/CN201915551U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103015560A (en) * | 2012-12-21 | 2013-04-03 | 江苏省农业科学院 | Insulating sandwich wall for heliogreenhouse |
| CN103306503A (en) * | 2013-07-09 | 2013-09-18 | 张领然 | Land-unoccupied and original ecological efficient agricultural residential building in new rural area |
| CN103938792A (en) * | 2014-05-12 | 2014-07-23 | 韩秀军 | Built-in beam column composite wall plate |
| CN105178503A (en) * | 2015-06-05 | 2015-12-23 | 中国十七冶集团有限公司 | Prefabricated external insulation wallboard |
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