CN201839642U - Wheat and rice straw grinder adopting biaxial crossed disk hobs - Google Patents

Wheat and rice straw grinder adopting biaxial crossed disk hobs Download PDF

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Publication number
CN201839642U
CN201839642U CN2010205274575U CN201020527457U CN201839642U CN 201839642 U CN201839642 U CN 201839642U CN 2010205274575 U CN2010205274575 U CN 2010205274575U CN 201020527457 U CN201020527457 U CN 201020527457U CN 201839642 U CN201839642 U CN 201839642U
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straw
shaft
wheat
double
cross disc
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CN2010205274575U
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陈黎卿
张家启
王继先
吴代平
周保安
张健美
何超波
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Anhui Agricultural University AHAU
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Anhui Agricultural University AHAU
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Abstract

本实用新型公开了双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,包括有主机架,主机架上转动安装有主动轴、从动轴,主动轴、从动轴上分别安装有多组相互配合的十字圆盘滚刀片,主机架下部的内壁上固定设有与十字圆盘滚刀片相对合的定刀片。本实用新型通过采用了双轴式十字圆盘滚刀组旋转剪切秸秆机理,以动刀高速旋转和定刀配合进行秸秆粉碎,进一步减小秸秆粉碎长度,小于5cm长度的秸秆粉碎平均合格率均大于90%,双轴式秸秆粉碎机性能良好,并达到了节能的目标。

The utility model discloses a two-axis type cross disc hob wheat and rice straw pulverizer, which comprises a main frame, on which a driving shaft and a driven shaft are rotatably installed, and a plurality of sets of mutual The cooperating cross disc hobbing blade is fixedly provided with a fixed blade corresponding to the cross disc hobbing blade on the inner wall of the main frame bottom. The utility model adopts the mechanism of double-axis cross disc hob rotating and shearing straw, and uses the high-speed rotation of the movable knife and the cooperation of the fixed knife to crush the straw, further reducing the length of straw crushing, and the average pass rate of straw crushing with a length of less than 5cm Both are greater than 90%, and the performance of the double-shaft straw grinder is good, and the goal of energy saving has been achieved.

Description

双轴式十字圆盘滚刀小麦水稻秸秆粉碎机 Double Shaft Cross Disc Hob Wheat Rice Straw Grinder

技术领域technical field

本实用新型涉及农业机具技术领域,具体属于双轴式十字圆盘滚刀小麦水稻秸秆粉碎机。The utility model relates to the technical field of agricultural machinery and tools, in particular to a biaxial cross disc hob wheat and rice straw pulverizer.

背景技术Background technique

当前,大家熟知的秸秆粉碎机主要有2种形式的机具:1)配套拖拉机的秸秆粉碎机;该种机具是在收获后针对田间秸秆单独进行的粉碎,该种技术因为增加了1次田间耕作,农民生产成本提高,所以目前尚没有大面积采用。2)配套联合收割机的秸秆粉碎机;该种机具为目前秸秆粉碎机中研发的重点。以运用动刀高速旋转进行秸秆粉碎的秸秆粉碎机为其典型代表机型;国内现有全喂入式麦稻联合收割机排草口较小,与现有秸秆粉碎机匹配容易出现堵塞、消耗功率大和秸秆粉碎合格率低等问题,所以急需开发秸秆还田率高、消耗功率小且能更好的满足农业技术要求的秸秆粉碎还田机具。基于秸秆还田循环利用的要求,以高效、节能为目标,设计开发一款适合于全喂入式联合收割机的双轴式十字圆盘滚刀小麦水稻秸秆粉碎机。At present, the well-known straw grinders mainly have two types of equipment: 1) The straw grinder matched with the tractor; this type of equipment is used to crush the field straw separately after harvesting, because this technology adds one field tillage , The production cost of farmers has increased, so there is no large-scale adoption at present. 2) Straw pulverizer supporting the combine harvester; this kind of equipment is the focus of research and development in the current straw pulverizer. The typical representative model is the straw grinder that uses the high-speed rotation of the moving knife to crush the straw; the existing domestic full-feed wheat and rice combine harvester has a small grass outlet, and it is easy to cause blockage and consumption when matched with the existing straw grinder. Due to the problems of high power and low qualified rate of straw crushing, it is urgent to develop straw crushing and returning machines with high straw returning rate, low power consumption and better meeting the requirements of agricultural technology. Based on the requirements of straw returning to the field for recycling, with the goal of high efficiency and energy saving, a double-shaft cross disc hob wheat and rice straw grinder suitable for full-feed combine harvesters was designed and developed.

实用新型内容Utility model content

本实用新型提供了一种双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,通过采用了双轴式十字圆盘滚刀组旋转剪切秸秆机理,以动刀高速旋转和定刀配合进行秸秆粉碎,进一步减小秸秆粉碎长度,小于5cm长度的秸秆粉碎平均合格率均大于90%,双轴式秸秆粉碎机性能良好,并达到了节能的目标。The utility model provides a double-axis type cross disc hob wheat and rice straw pulverizer. By adopting the mechanism of the double-axis type cross disc hob group to rotate and cut the straw, the high-speed rotation of the moving knife and the cooperation of the fixed knife are used to carry out the straw grinding. Crushing, further reducing the length of straw crushing, the average pass rate of straw crushing less than 5cm in length is greater than 90%, the performance of the double-shaft straw crusher is good, and the goal of energy saving is achieved.

本实用新型所采用的技术方案是:The technical scheme adopted in the utility model is:

双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,包括有主机架,主机架上转动安装有主动轴、从动轴,主动轴的一端安装有皮带轮,另一端安装有主动齿轮,从动轴上安装有与主动齿轮啮合传动的从动齿轮,所述主动轴、从动轴上分别安装有多组相互配合的十字圆盘滚刀片,主机架下部的内壁上固定设有与十字圆盘滚刀片相对合的定刀片。The double-shaft cross disc hob wheat and rice straw grinder includes a main frame on which a driving shaft and a driven shaft are rotated. One end of the driving shaft is equipped with a pulley, the other end is equipped with a driving gear, and the driven shaft is installed on the main frame. A driven gear meshing with the driving gear is installed on the top, and multiple sets of cross-disc hobbing blades that cooperate with each other are respectively installed on the driving shaft and the driven shaft. A fixed blade with relative blades.

所述的从动轴上安装有防缠盘、持株刀盘。An anti-winding disc and a plant-holding cutter disc are installed on the driven shaft.

所述主动轴、从动轴分别通过调心轴承安装于主机架内。The driving shaft and the driven shaft are respectively installed in the main frame through self-aligning bearings.

所述的主动轴、从动轴上套装有隔套,隔套外安装着十字圆盘滚刀片。The driving shaft and the driven shaft are sleeved with a spacer, and a cross disk hobbing blade is installed outside the spacer.

本实用新型通过采用了双轴式十字圆盘滚刀组旋转剪切秸秆机理,以动刀高速旋转和定刀配合进行秸秆粉碎,进一步减小秸秆粉碎长度,小于5cm长度的秸秆粉碎平均合格率均大于90%,双轴式秸秆粉碎机性能良好,并达到了节能的目标。The utility model adopts the mechanism of double-axis cross disc hob rotating and shearing straw, and uses the high-speed rotation of the moving knife and the cooperation of the fixed knife to crush the straw, further reducing the length of straw crushing, and the average pass rate of straw crushing with a length of less than 5cm Both are greater than 90%, and the performance of the double-shaft straw grinder is good, and the goal of energy saving has been achieved.

本实用新型安装在联合收割机排草口,用于对脱粒后排出的秸秆进行切碎打断,抛洒田地里进行秸秆循环利用。工作时,秸秆粉碎机的主动轴通过皮带轮与联合收割机动力输出轴相连,主动轴通过齿轮传动装置与从动轴产生相对运动,带动两轴圆盘滚刀切割刀组高速回转,以动刀高速旋转和定刀配合进行秸秆粉碎。The utility model is installed at the grass outlet of the combine harvester, and is used for chopping and breaking the straw discharged after threshing, and throwing the straw in the field to carry out recycling of the straw. When working, the driving shaft of the straw shredder is connected with the power output shaft of the combine harvester through the pulley, and the driving shaft generates relative motion with the driven shaft through the gear transmission device, which drives the two-axis disc hob cutting knife group to rotate at high speed to move the knife High-speed rotation and fixed knife cooperate to crush straw.

与已有技术相比,本实用新型所具有的优点如下:Compared with the prior art, the utility model has the following advantages:

1、采用双轴十字圆盘刀片进行秸秆粉碎的方式,基于剪切秸秆工作机理,提高了秸秆粉碎的效率,降低了粉碎秸秆的功率。1. The method of crushing straw with double-axis cross disc blades, based on the working mechanism of cutting straw, improves the efficiency of straw crushing and reduces the power of crushing straw.

2、运用齿轮传动方式,增加了主、从动刀轴传动的可靠性与稳定性。设计时,可根据两轴转速比的实际生产的需要,通过更换齿轮来选择合适的传动比。2. The gear transmission method is used to increase the reliability and stability of the drive of the main and driven cutter shafts. During design, the appropriate transmission ratio can be selected by changing gears according to the actual production needs of the rotational speed ratio of the two shafts.

3、主、从动轴与主机架之间的安装采用调心轴承,可在一定程度上允许有较大同轴度误差,降低加工成本,方便装配。3. Self-aligning bearings are used for the installation between the main and driven shafts and the main frame, which can allow large coaxiality errors to a certain extent, reduce processing costs and facilitate assembly.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的侧视图。Fig. 2 is a side view of the utility model.

具体实施方式Detailed ways

参见附图,双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,包括有主机架1,主机架1上转动安装有主动轴3、从动轴12,主动轴、从动轴分别通过调心轴承5安装于主机架内,调心轴承安装于轴承座10内,主动轴的一端安装有皮带轮2,另一端安装有主动齿轮8,从动轴上安装有与主动齿轮啮合传动的从动齿轮9,主动轴、从动轴上分别安装有多组相互配合的十字圆盘滚刀片4,主动轴、从动轴上套装有隔套7,隔套外安装着十字圆盘滚刀片,主机架下部的内壁上固定设有与十字圆盘滚刀片相对合的定刀片6,从动轴上安装有防缠盘11、持株刀盘14。Referring to the accompanying drawings, the double-axis cross disc hob wheat and rice straw pulverizer includes a main frame 1 on which a driving shaft 3 and a driven shaft 12 are rotatably installed. The bearing 5 is installed in the main frame, the self-aligning bearing is installed in the bearing seat 10, the pulley 2 is installed on one end of the driving shaft, the driving gear 8 is installed on the other end, and the driven gear meshing with the driving gear is installed on the driven shaft 9. The driving shaft and the driven shaft are respectively equipped with multiple groups of cross-disc hobbing blades 4 that cooperate with each other. The driving shaft and the driven shaft are equipped with a spacer 7, and the cross-disc hob is installed outside the spacer. The main frame The inner wall of the bottom is fixedly provided with the fixed blade 6 that matches with the cross disc hob blade, and the anti-wrapping disc 11 and the plant cutter head 14 are installed on the driven shaft.

Claims (4)

1.双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,包括有主机架,主机架上转动安装有主动轴、从动轴,主动轴的一端安装有皮带轮,另一端安装有主动齿轮,从动轴上安装有与主动齿轮啮合传动的从动齿轮,其特征在于:所述主动轴、从动轴上分别安装有多组相互配合的十字圆盘滚刀片,主机架下部的内壁上固定设有与十字圆盘滚刀片相对合的定刀片。1. The double-shaft cross disc hob wheat and rice straw grinder includes a main frame on which a driving shaft and a driven shaft are installed in rotation. One end of the driving shaft is equipped with a pulley, and the other end is equipped with a driving gear. The driving shaft is equipped with a driven gear which meshes with the driving gear. There is a fixed blade corresponding to the cross disc hob blade. 2.根据权利要求1所述双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,其特征在于:所述的从动轴上安装有防缠盘、持株刀盘。2. The double-shaft cross disc hob wheat and rice straw pulverizer according to claim 1, characterized in that: the driven shaft is equipped with an anti-winding disc and a plant-holding cutter disc. 3.根据权利要求1所述双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,其特征在于:所述主动轴、从动轴分别通过调心轴承安装于主机架内。3. The double-shaft cross disc hob wheat and rice straw pulverizer according to claim 1, characterized in that: the driving shaft and the driven shaft are respectively installed in the main frame through self-aligning bearings. 4.根据权利要求1所述双轴式十字圆盘滚刀小麦水稻秸秆粉碎机,其特征在于:所述的主动轴、从动轴上套装有隔套,隔套外安装着十字圆盘滚刀片。4. According to claim 1, the double-axis type cross disc hob wheat and rice straw grinder is characterized in that: the driving shaft and the driven shaft are fitted with a spacer, and the cross disc hob is installed outside the spacer. blade.
CN2010205274575U 2010-09-10 2010-09-10 Wheat and rice straw grinder adopting biaxial crossed disk hobs Expired - Fee Related CN201839642U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102007841A (en) * 2010-09-10 2011-04-13 安徽农业大学 Double-shaft cross disk hob wheat and rice straw grinder
CN106961916A (en) * 2017-04-22 2017-07-21 河南田冠农业机械制造有限公司 It is grilled into formula corn straw smashing knife assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102007841A (en) * 2010-09-10 2011-04-13 安徽农业大学 Double-shaft cross disk hob wheat and rice straw grinder
CN106961916A (en) * 2017-04-22 2017-07-21 河南田冠农业机械制造有限公司 It is grilled into formula corn straw smashing knife assembly

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110525

Termination date: 20140910

EXPY Termination of patent right or utility model