Summary of the invention
In order to overcome above deficiency, the object of the present invention is to provide a kind of hydraulic system that low-pulsation gear pump, low pulsation gear motor and safety valve are become one, it comprises the gear motor and the safety valve of low-pulsation gear pump, low torque ripple, flow pulsation output torque low, motor with pump is steady, the characteristics that noise is low are for user's installation and use brought convenience.
This research and design a kind of low-pulsation gear pump gear motor integrated machine, a kind of hydraulic system that low-pulsation gear pump, low torque ripple gear motor and safety valve are integrated has been proposed; Because the gear pump and the gear motor of this integrated machine have the gear of two pairs of mutual dislocation to be meshed respectively, so the flow pulsation of this integrated machine gear pump is lower than 5%, the pulsation of the output torque of gear motor is lower than 5%; Therefore, this integrated machine is except the general advantage with full depth tooth wheel pump, gear motor, and it is steady also to have an output torque, System noise is low, simple in structure, and is in light weight, easy for installation, advantages of cheap price can be widely used in lathe, automobile, farm machinery and oilfield machinery.
The technological scheme that the present invention solves its technical problem employing is:
This integrated machine is by first gear shaft (1), motor end cap (3), motor cylinder (4), middle casing (5), safety valve (6), pump cylinder (7), pump end cap (8), bolt assembly (9), second gear shaft (10), bearing (12,13,14,15,16,17,18,19), seal ring (20,21,23,24,22,26), the 3rd gear shaft (31), key (27,32,35,39), gear (33,34,37,38) and the 4th gear shaft (36) are formed.
The gear parameter of gear (33,34,37,38) is identical; Gear first gear shaft (1), second gear shaft (10), the 3rd gear shaft (31) are identical with the gear parameter of the 4th gear shaft (36); The gear of gear first gear shaft (1), second gear shaft (10), the 3rd gear shaft (31), the 4th gear shaft (36) and gear (33,34,37,38) are master gear, or the normal shift gear; The material of motor end cap (3) and pump end cap (8) is a cast steel; The material of motor cylinder (4), middle casing (5) and pump cylinder (7) is aluminum alloy or stainless steel; The gear of gear first gear shaft (1), second gear shaft (10), the 3rd gear shaft (31), the 4th gear shaft (36) and gear (33,34,37,38) are spur gears, or helical gear; The tooth curve of the gear of gear first gear shaft (1), second gear shaft (10), the 3rd gear shaft (31), the 4th gear shaft (36) and gear (33,34,37,38) is an involute profile, or circular arc profile.
Gear (38) is installed on first gear shaft (1) by key (39), and realizes circumferential misalignment with the gear on first gear shaft (1), forms the first composite teeth wheels; Gear (37) is installed on second gear shaft (10) by key (27), and realizes circumferential misalignment with the gear on second gear shaft (10), forms the second composite teeth wheels; Gear (33) is installed on the 3rd gear shaft (31) by key (32), and realizes circumferential misalignment with the gear on the 3rd gear shaft (31), forms the 3rd composite teeth wheels; Gear (34) is installed on the 4th gear shaft (36) by key (35), and realizes circumferential misalignment with the gear on the 4th gear shaft (36), forms the 4th composite teeth wheels.
The gear of the second composite teeth wheels and the 4th composite teeth wheels constitutes low-pulsation gear pump with pump cylinder (7), pump end cap (8) and middle casing (5), when the rotation of the motor drives second composite teeth wheels, when the 4th composite teeth wheels that promotion is engaged with rotate, the volume of the seal space of pump can change, gear pump (28) is from pump filler opening (2) oil-feed, and the pressure oil of generation is transported in the low pulsation gear motor (29) by pressure hydraulic fluid port (25); The gear of the first composite teeth wheels and the 3rd composite teeth wheels constitutes low pulsation gear motor (29) with motor cylinder (4), motor end cap (3) and middle casing (5), when the pressure oil from low-pulsation gear pump (28) enters gear motor, promote the first composite teeth wheels and the rotation of the 3rd composite teeth wheels of low pulsation gear motor (29); In order to guarantee the safety of hydraulic system, safety valve (6) is installed on middle casing (5); Bearing (12,13,14,15,16,17,18,19) is embedded in respectively in motor end cap (3), middle casing (5) and the pump end cap (8); Seal ring (20,21,23,24) is respectively hermetic motor end cap (3) and motor cylinder (4), motor cylinder (4) and middle casing (5), middle casing (5) and pump cylinder (7), pump cylinder (7) and pump end cap (8); Motor end cap (3), motor cylinder (4), middle casing (5), pump cylinder (7) and pump end cap (8) connect by bolt assembly (9); Seal ring (22) is contained on first gear shaft (1), is used for the sealing between first gear shaft (1) and motor end cap (3), and seal ring (26) is contained on second gear shaft (10), is used for the sealing between second gear shaft (10) and pump end cap (8).
A kind of low-pulsation gear pump gear motor integrated machine is shown in Figure of description 1, accompanying drawing 2 and accompanying drawing 3;
The present invention compares with background technique, and the beneficial effect that has is:
Because the present invention becomes one low-pulsation gear pump, low pulsation gear motor and safety valve, and adopted the technology of the output torque pulsation of the flow pulsation that reduces gear pump and gear motor, so it is steady that the present invention has output torque, System noise is low, simple in structure, in light weight, easy for installation, advantages of cheap price can be widely used in lathe, automobile, farm machinery and oilfield machinery.
Description of drawings
The present invention will be further described below in conjunction with Figure of description.
Fig. 1 is a structure principle chart of the present invention.
Fig. 2 is the three-dimensional blast schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the hydraulic schematic diagram of Fig. 1 of the present invention.
Among Fig. 1,2,3: 1. first gear shaft, 2. pump fluid mouth, 3. motor end cap, 4. motor cylinder, 5. middle casing, 6. safety valve, 7. pump cylinder, 8. pump end cap, 9. bolt assembly, 10. second gear shaft, 11. motor liquid port, 12,13,14,15,16,17,18,19. bearings, 20,21,23,24. seal rings, 22,26. seal rings, 25. pressure hydraulic fluid port, 28. gear pump, 29. gear motors, 30. fuel tanks, 31. the 3rd gear shaft, 32,35,39,27. keys, 33,34,37,38. gears, 36. the 4th gear shafts.
Embodiment
Shown in Fig. 1,2,3,4, gear (38) is installed on first gear shaft (1) by key (39), and realizes circumferential misalignment with the gear on first gear shaft (1), forms the first composite teeth wheels; Gear (37) is installed on second gear shaft (10) by key (27), and realizes circumferential misalignment with the gear on second gear shaft (10), forms the second composite teeth wheels; Gear (33) is installed on the 3rd gear shaft (31) by key (32), and realizes circumferential misalignment with the gear on the 3rd gear shaft (31), forms the 3rd composite teeth wheels; Gear (34) is installed on the 4th gear shaft (36) by key (35), and with the 4th gear shaft on the gear of (36) realize circumferential misalignment, form the 4th composite teeth wheels.
The gear of the second composite teeth wheels and the 4th composite teeth wheels has constituted low-pulsation gear pump with pump cylinder (7), pump end cap (8) and middle casing (5), when the rotation of the motor drives second composite teeth wheels, when the 4th composite teeth wheels that promotion is engaged with rotate, low-pulsation gear pump (28) is from pump filler opening (2) oil-feed, the pressure oil that produces is transported in the low pulsation gear motor (29) by pressure hydraulic fluid port (25); The gear of the first composite teeth wheels and the 3rd composite teeth wheels has formed low pulsation gear motor with motor cylinder (4), motor end cap (3) and middle casing (5), promotes the first composite teeth wheels and the rotation of the 3rd composite teeth wheels of gear motor (29) from the pressure oil of low-pulsation gear pump (28); In order to guarantee the safety of hydraulic system, safety valve (6) is installed on middle casing (5); Bearing (12,13,14,15,16,17,18,19) is embedded in respectively in motor end cap (3), middle casing (5) and the pump end cap (8); Seal ring (20,21,23,24) is respectively hermetic motor end cap (3) and motor cylinder (4), motor cylinder (4) and middle casing (5), middle casing (5) and pump cylinder (7), pump cylinder (7) and pump end cap (8); Motor end cap (3), motor cylinder (4), middle casing (5), pump cylinder (7) and pump end cap (8) connect by bolt assembly (9); Seal ring (22) is contained on first gear shaft (1), is used for the sealing between first gear shaft (1) and motor end cap (3), and seal ring (26) is contained on second gear shaft (10), is used for the sealing between second gear shaft (10) and pump end cap (8).
The present invention has adopted the technology of gear train mutual dislocation, has realized the low systolize of gear pump and gear motor, makes the flow pulsation of gear pump and the output torque pulsation of gear motor be lower than 5%.
The present invention forms low-pulsation gear pump gear motor integrated machine because low-pulsation gear pump, low pulsation gear motor and safety valve are integrated into one; The invention provides a kind of hydraulic system that gear pump, gear motor and safety valve are become one, for user's installation and use brought convenience.