CN201832885U - Binding workstation - Google Patents

Binding workstation Download PDF

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Publication number
CN201832885U
CN201832885U CN201020587872XU CN201020587872U CN201832885U CN 201832885 U CN201832885 U CN 201832885U CN 201020587872X U CN201020587872X U CN 201020587872XU CN 201020587872 U CN201020587872 U CN 201020587872U CN 201832885 U CN201832885 U CN 201832885U
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CN
China
Prior art keywords
rolling
assembly
support
joint robot
base
Prior art date
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Expired - Fee Related
Application number
CN201020587872XU
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Chinese (zh)
Inventor
段仁民
肖卫东
刘木华
杨松
何立新
熊帆
陈涛
王晓东
陈红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongfeng Automobile Co Ltd
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Dongfeng Automobile Co Ltd
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Publication date
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Priority to CN201020587872XU priority Critical patent/CN201832885U/en
Application granted granted Critical
Publication of CN201832885U publication Critical patent/CN201832885U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a binding workstation has solved current binding mechanism and can only carry out the binding to the door or the engine compartment lid of single model and handle, brings the problem of the inconvenient negative effect of equipment input height, usable value low, maintenance and repair. The technical scheme includes that the device comprises a positioning mechanism and a binding mechanism which work in a matched mode, wherein the positioning mechanism is composed of a base, a support and a clamp assembly provided with a moulding bed assembly, and the clamp assembly is fixed on the base through the support; the binding mechanism is composed of a six-axis robot and a binding tool assembly arranged at the working end part of the six-axis robot. The utility model discloses simple structure, easy and simple to handle, applicable in various types door and engine compartment lid, disposable input are low, usable value is high, can reduce equipment cost, reduce the maintenance cost again by a wide margin.

Description

The rolling work station
Background technology
The utility model relates to a kind of parts processing binding device, and a kind of specifically automobile industry that is used for makes outside plate encase the rolling work station of inner panel at door closure.
Technical field
Must indispensablely be edge knurling process in car door in the automobile component and the engine compartment cover procedure of processing, it be to utilize the roller in the rolling instrument to make outside plate carry out bending, compress, and outside plate and inner panel are tightly fit together (claiming bound edge again).The bound edge of car door and engine compartment cover normally carries out bound edge at single money parts of a certain model with the form of special plane at present, when certain car door is carried out bound edge, the inner and outer plates of car door is placed on the fetal membrane assembly, and after adopting alignment pin with the simple location of inside and outside plate, use rolling instrument bound edge simultaneously around car door.This rolling mechanism high efficiency, but because each parts fixedly can not be split, when the parts model that needs bound edge, when size changes, the problem that the fetal membrane assembly is not adaptive and can't locate then can appear, the special-purpose rolling of necessary manufacturing in addition mechanism, but bring equipment to drop into the high negative effect that value is low, Maintenance and Repair are inconvenient.
Summary of the invention
The purpose of this utility model is in order to solve the problems of the technologies described above, but provide a kind of simple in structure, easy and simple to handle, applicable to the low value height of input all kinds car door and engine compartment cover, disposable, can significantly reduce equipment cost again, reduce the rolling work station of maintenance cost.
Technical scheme comprises the detent mechanism and the rolling mechanism of cooperating, and described detent mechanism is made of base, support and anchor clamps assembly that the loose tool assembly is housed, and described anchor clamps assembly is fixed on the base through support; Described rolling mechanism is made of six-joint robot and the rolling instrument assembly that is installed in six-joint robot work end.
Described base is a panoramic table, and described panoramic table comprises the supporting base that motor is housed, and described motor output end connects the floating bearing that is positioned on the supporting base, is fixed with the revolution panel that is connected with support on the described floating bearing.
Described anchor clamps assembly is by the floor, and the inner panel locator, outside plate locator and the inner and outer plates binding clasp that are installed in the floor perimembranous constitute.
Described loose tool assembly is made of fetal membrane body and the sucker and the support that are installed on the fetal membrane body.
Described six-joint robot is installed on the powered support.
Described rolling instrument assembly is made up of the changing-over device, connecting axle and the rolling instrument that connect successively, and described changing-over device is connected with six-joint robot work end.
Described six-joint robot is actual to be mechanical arm, and by microcomputerized control, according to the program work of finishing in advance, its working end can connect rolling instrument assembly, and outputting power control rolling instrument assembly carries out bound edge to parts.This six-joint robot can adopt the six-joint robot of the various models of present technology maturation, and the model of producing as KUKA company is the six-joint robot of KR210L180-2.
Described anchor clamps assembly is connected with support with alignment pin by screw, can change the anchor clamps assembly easily according to concrete parts type and size like this, the concrete setting of inner panel locator, outside plate locator and inner and outer plates binding clasp can be according to the geomery design of concrete parts in the described anchor clamps assembly
Beneficial effect:
1. adopted the six-joint robot of technology maturation, its working end connects and driving rolling instrument assembly, making it carry out bound edge to car door handles, mode by driven machine people control is more accurate, rolling is more even, also can change corresponding rolling instrument assembly as required and roll out various edge, as the water droplet limit, carve type limit etc.
2. the described anchor clamps assembly that has the loose tool assembly can be changed by the mode of dismounting screw and alignment pin, like this, just as required rolling the anchor clamps assembly and the fetal membrane assembly of part replacement correspondence, other parts then need not to change, go for the car door and the engine compartment cover of various models, need not form bound edge, greatly reduce the investment of edge knurling device, enlarged range of application with special plane.
3. simple in structure, easy to operate, alternative many special plane bound edges of rolling work station, but value height, maintaining are convenient.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the powered support structural representation.
Fig. 3 is the six-joint robot structural representation.
Fig. 4 is the structural representation of base.
Fig. 5 is the structural representation of anchor clamps assembly.
Fig. 6 is the structural representation of loose tool assembly.
Fig. 7 is the structural representation of rolling instrument assembly.
Wherein: the 1-powered support, the 2-six-joint robot, the 3-base, the 301-supporting base, the 302-drive motors, 303, the 304-alignment pin, 305-turns round panel, the 306-floating bearing, 4-anchor clamps assembly, 409,419-inner panel locator, 402,406,408,412,414,417,421,424-outside plate location, 401,403,404,405,407,410,411,413,415,416,418,420,422,423-inner and outer plates binding clasp, the 425-floor, the 5-support, 6-fetal membrane assembly, 601,602,604,605,607, the 608-sucker, 603-loose tool body, 606,609-supports, 7-rolling instrument assembly, 701-rolling instrument, 702-changing-over device, the 703-connecting axle.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further explained explanation:
With reference to Fig. 1, the rolling work station is made of detent mechanism and rolling mechanism, both work that cooperatively interact, and detent mechanism is provided with fetal membrane and the fixing parts that need rolling, and rolling mechanism is used for parts are carried out the rolling operation.Described detent mechanism comprises that the anchor clamps assembly 4 that loose tool assembly 6 is housed by base 3, support 5 and middle part constitutes.With reference to Fig. 4 wherein base 3 be panoramic table, comprise the supporting base 301 that drive motors 302 is housed, described drive motors 302 outputs connect the floating bearing 306 that is positioned on the supporting base 301, are fixed with the revolution panel 305 that is connected with support 5 on the described floating bearing 306.Described support 5 is welded into framework by square steel tube and is used for the support fixture assembly, can also use stiffener to carry out consolidation process at weld.With reference to Fig. 5, described anchor clamps assembly 4 is by the inner panel locator on floor 425 and the floor 425 409,419, outside plate locator 402,406,408,412,414,417,421,424 and inner and outer plates binding clasp 401,403,404,405,407,410,411,413,415,416,418,420,422,423 constitute, the form that the arrangement of above-mentioned inside and outside plate locator and inner and outer plates binding clasp is not limited to exemplify out among the figure, should rationally be provided with according to the gauge size that clamps parts, to satisfy the demand of rolling.Described locator and binding clasp are the common structure that present vehicle component fixes and positions usefulness, get final product to reach the location and to clamp purpose.With reference to Fig. 6, loose tool assembly 6 is by fetal membrane body 603 and be installed in a plurality of suckers 601,602,604,605,607,608 on the fetal membrane body 603 and support 606,609 and constitute, its concrete structure setting also should be decided according to concrete element size and rolling designing requirement, also is not particularly limited here.
With reference to Fig. 1, Fig. 2, Fig. 3, described rolling mechanism is made of the rolling instrument assembly 7 that is positioned at the six-joint robot 2 on the powered support 1 and is installed in six-joint robot 2 work ends.Described six-joint robot 2 uses the six-joint robot of the KR210L180-2 model of Kuka company production, and this six-joint robot 2 is installed on the moving frame support 1, can be free movable in spatial dimension, and its work end connects and driving rolling instrument assembly 7.With reference to Fig. 7, described rolling instrument assembly 7 is made up of the changing-over device 702, connecting axle 703 and the rolling instrument 701 that connect successively, can be connected with the work end of six-joint robot 2 by changing-over device 702, and can change as required, connecting axle can be transferred to power the rolling instrument, makes rolling instrument 701 carry out the rolling operation.Be furnished with the rolling instrument assembly 7 of different rolling instruments 701 by replacing, can roll out various edge, as the water droplet limit, carve type limit etc.
Operation principle:
It is example that the car door of thinking a certain model carries out rolling, select earlier suitable anchor clamps assembly 4 and fetal membrane assembly 6 and be fixed on the support 5 by said structure, drive motors 302 drives floating bearing 306 makes revolution panel 305 have two positions of positive and negative 180 degree to rotate, and adopts alignment pin 303,304 that its revolution panel 305 is put in place after turning to the precalculated position and fixes; Six-joint robot 2 is according to preset program work, make rolling instrument assembly 7 need a side of rolling near car door, unclamp the inner and outer plates binding clasp of this side correspondence then, six-joint robot 2 drives 7 work of rolling instrument assembly, makes a corresponding side of 701 pairs of car doors of rolling instrument carry out the rolling processing.When car door one sidewinders after the limit finishes dealing with, then again this side is clamped, unclamp opposite side clamping plate device, in like manner, six-joint robot makes the work end drive the opposite side of rolling instrument assembly 7 near car door according to preset program work, drives 7 work of rolling instrument assembly then, make a corresponding side of 701 pairs of car doors of rolling instrument carry out the rolling processing, step is carried out the rolling processing one by one to each side of car door like this.After rolling is finished, unclamp inner panel locator 409,419, outside plate locator 402,406,408,412,414,417,421,424 and inner and outer plates binding clasp 401,403,404,405,407,410,411,413,415,416,418,420,422,423, take off through the car door after the rolling processing, replace with another car door repetitive operation that needs rolling to handle and get final product.
When the car door model of rolling processing changes, then change corresponding rolling anchor clamps assembly and fetal membrane assembly, and the corresponding preset program that accesses actuating unit people correspondence gets final product.

Claims (6)

1. rolling work station comprises it is characterized in that the detent mechanism and the rolling mechanism of cooperating, and described detent mechanism is made of base, support and anchor clamps assembly that the loose tool assembly is housed, and described anchor clamps assembly is fixed on the base through support; Described rolling mechanism is made of six-joint robot and the rolling instrument assembly that is installed in six-joint robot work end.
2. rolling work station as claimed in claim 1, it is characterized in that described base is a panoramic table, described panoramic table comprises the supporting base that motor is housed, described motor output end connects the floating bearing that is positioned on the supporting base, is fixed with the revolution panel that is connected with support on the described floating bearing.
3. rolling work station as claimed in claim 1 or 2 is characterized in that, described anchor clamps assembly is by the floor, and the inner panel locator, outside plate locator and the inner and outer plates binding clasp that are installed in the floor perimembranous constitute.
4. rolling work station as claimed in claim 1 or 2 is characterized in that, described loose tool assembly is made of fetal membrane body and the sucker and the support that are installed on the fetal membrane body.
5. rolling work station as claimed in claim 1 or 2 is characterized in that described six-joint robot is installed on the powered support.
6. rolling work station as claimed in claim 1 is characterized in that, described rolling instrument assembly is made up of the changing-over device, connecting axle and the rolling instrument that connect successively, and described changing-over device is connected with six-joint robot work end.
CN201020587872XU 2010-11-01 2010-11-01 Binding workstation Expired - Fee Related CN201832885U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020587872XU CN201832885U (en) 2010-11-01 2010-11-01 Binding workstation

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Application Number Priority Date Filing Date Title
CN201020587872XU CN201832885U (en) 2010-11-01 2010-11-01 Binding workstation

Publications (1)

Publication Number Publication Date
CN201832885U true CN201832885U (en) 2011-05-18

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CN201020587872XU Expired - Fee Related CN201832885U (en) 2010-11-01 2010-11-01 Binding workstation

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489570A (en) * 2011-12-08 2012-06-13 广州风神汽车有限公司 Positioning compensation system and method applied to automobile wheel casing edge covering
CN102513430A (en) * 2011-12-31 2012-06-27 长春大正博凯汽车设备有限公司 Edge knurling robot and edge knurling method thereof
CN104259330A (en) * 2014-09-13 2015-01-07 上海晓奥享荣汽车工业装备有限公司 Door and cover assembly multi-spindle linkage binding equipment
CN104909163A (en) * 2015-06-19 2015-09-16 惠州连硕科技有限公司 Top and bottom box feeding machine
CN105880401A (en) * 2016-07-11 2016-08-24 东风汽车公司 Efficient and flexible robot edge-rolling island for door panel
CN105903822A (en) * 2016-06-20 2016-08-31 广州瑞松北斗汽车装备有限公司 Workbench of intelligent robot rolling and edge covering system
CN105921628A (en) * 2016-06-20 2016-09-07 广州瑞松北斗汽车装备有限公司 Foetal membrane device of robot intelligent rolling and edge covering system
CN106623640A (en) * 2017-02-13 2017-05-10 平湖市精铭模具有限公司 Side wall wheel cover car back door trimming die
CN108787932A (en) * 2018-09-04 2018-11-13 上汽通用五菱汽车股份有限公司 A kind of flexible feeding platform on door closure rolling island
CN110142342A (en) * 2018-02-12 2019-08-20 上汽通用五菱汽车股份有限公司 A kind of bound edge of vehicle door cover device
CN110280641A (en) * 2019-05-20 2019-09-27 同高先进制造科技(太仓)有限公司 A kind of white body rear wheel cover binding system and working method
CN110947810A (en) * 2019-12-23 2020-04-03 江西江铃集团新能源汽车有限公司 Automobile door cover edge rolling device
CN114413771A (en) * 2022-03-09 2022-04-29 上汽通用五菱汽车股份有限公司 Edge covering thickness detection device, edge covering production line and edge covering method

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489570B (en) * 2011-12-08 2014-04-02 广州风神汽车有限公司 Positioning compensation system and method applied to automobile wheel casing edge covering
CN102489570A (en) * 2011-12-08 2012-06-13 广州风神汽车有限公司 Positioning compensation system and method applied to automobile wheel casing edge covering
CN102513430A (en) * 2011-12-31 2012-06-27 长春大正博凯汽车设备有限公司 Edge knurling robot and edge knurling method thereof
CN104259330A (en) * 2014-09-13 2015-01-07 上海晓奥享荣汽车工业装备有限公司 Door and cover assembly multi-spindle linkage binding equipment
CN104909163A (en) * 2015-06-19 2015-09-16 惠州连硕科技有限公司 Top and bottom box feeding machine
CN105903822B (en) * 2016-06-20 2018-10-19 广州瑞松北斗汽车装备有限公司 A kind of workbench of intelligent robot rolling pressing edge covering system
CN105903822A (en) * 2016-06-20 2016-08-31 广州瑞松北斗汽车装备有限公司 Workbench of intelligent robot rolling and edge covering system
CN105921628A (en) * 2016-06-20 2016-09-07 广州瑞松北斗汽车装备有限公司 Foetal membrane device of robot intelligent rolling and edge covering system
CN105921628B (en) * 2016-06-20 2017-12-12 广州瑞松北斗汽车装备有限公司 A kind of fetal membrane device of intelligent robot rolling pressing edge covering system
CN105880401A (en) * 2016-07-11 2016-08-24 东风汽车公司 Efficient and flexible robot edge-rolling island for door panel
CN105880401B (en) * 2016-07-11 2018-04-20 东风汽车公司 A kind of door closure high-efficiency soft robot binding island
CN106623640A (en) * 2017-02-13 2017-05-10 平湖市精铭模具有限公司 Side wall wheel cover car back door trimming die
CN106623640B (en) * 2017-02-13 2019-05-14 常州孟腾智能装备有限公司 A kind of side wall wheel cover automobile back door rolling loose tool
CN110142342A (en) * 2018-02-12 2019-08-20 上汽通用五菱汽车股份有限公司 A kind of bound edge of vehicle door cover device
CN108787932A (en) * 2018-09-04 2018-11-13 上汽通用五菱汽车股份有限公司 A kind of flexible feeding platform on door closure rolling island
CN108787932B (en) * 2018-09-04 2024-03-15 上汽通用五菱汽车股份有限公司 Flexible feeding table of door cover edging island
CN110280641A (en) * 2019-05-20 2019-09-27 同高先进制造科技(太仓)有限公司 A kind of white body rear wheel cover binding system and working method
CN110947810A (en) * 2019-12-23 2020-04-03 江西江铃集团新能源汽车有限公司 Automobile door cover edge rolling device
CN114413771A (en) * 2022-03-09 2022-04-29 上汽通用五菱汽车股份有限公司 Edge covering thickness detection device, edge covering production line and edge covering method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110518

Termination date: 20131101