CN201827541U - Weaved hose semi-automatic assembly machine - Google Patents
Weaved hose semi-automatic assembly machine Download PDFInfo
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- CN201827541U CN201827541U CN2010205532632U CN201020553263U CN201827541U CN 201827541 U CN201827541 U CN 201827541U CN 2010205532632 U CN2010205532632 U CN 2010205532632U CN 201020553263 U CN201020553263 U CN 201020553263U CN 201827541 U CN201827541 U CN 201827541U
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- metallic sheath
- stamen
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Abstract
The utility model relates to a weaved hose semi-automatic assembly machine comprising a panel arranged on the top of a distribution box, wherein a clamping mould, a collecting mould, a collecting mobile cylinder and a right-left transition device are arranged on the panel from front to back; the left end of the upper surface of the right-left transition device is provided with a metallic sheath sheathing mechanism, and the right end is provided with a nut core sheathing mechanism; the right side of the collecting mould is provided with a nut core whole slide rail; the left side of the right-left transition device is provided with a vibration disk; the front side of the top end of the vibration disk is provided with a metallic sheath slide rail; and along with the moving of the right-left transition device, the operations of metallic sheath obtaining, sheathing the metallic sheath on the weaved hose, nut core obtaining and sheathing the nut core on the weaved hose sheathed with the metallic sheath can be sequentially finished. The weaved hose semi-automatic assembly machine can conduct fast and semi-automatic assembly on the parts of the weaved hose, and improve the problems of labor shortage, high labour intensity of the workers, low production efficiency and the like in the existing market.
Description
Technical field
The utility model relates to the flexible hose processing device, is the semi-automatic assembly line of a kind of flexible hose specifically.
Background technique
At present, in the flexible hose production industry, be to the assembly method of flexible hose:
The first step is cut into the length that needs to flexible hose, puts metallic sheath then on the flexible hose that cutting finishes;
Second step was enclosed within rubber washer on stamen, reinstalled in the nut, and nut is packed into has packaged in the flexible hose of metallic sheath in the first step at last;
The 3rd step, the hydraulic pressure typing.
The shortcoming that this method exists is: production labour demand amount is big, the labor strength height, and manufacturing efficiency is low, the cost of production height, if misoperation, the quality of product can not get guaranteeing, simultaneously also because the flexible hose burr that cuts off is big, on flexible hose, in the cover metallic sheath, very easily scratch workman's finger.
The model utility content
At the defective that exists in the prior art, the purpose of this utility model is to provide a kind of flexible hose semi-automatic assembly line, can carry out quick semi-automatic assembling to each component of flexible hose, improved that the existing market labour force is in short supply, labor strength is high, and the low inferior problems of manufacturing efficiency.
For reaching above purpose, the technological scheme that the utility model is taked is:
The semi-automatic assembly line of a kind of flexible hose, the distribution box 57 of dress PLC circuit board in comprising, distribution box 57 tops are provided with rectangular panel 4, it is characterized in that:
The upper surface of panel 4 longitudinally axis B is provided with the clamping mold 104 of tape drive mechanism, receipts silk mould 105, the receipts mobile cylinder 106 of silk and the move left and right device 107 of tape drive mechanism from front to back successively,
The upper surface left end of move left and right device 107 is provided with cover metallic sheath mechanism, and right-hand member is provided with cover nut stamen submechanism,
Receive silk mould 105 bottoms and be slidingly connected with panel 4, receive the mobile cylinder 106 of silk be used for driving receive a mould 105 longitudinally axis B move forward and backward,
Move left and right device 107 bottoms and panel 4 are slidingly connected, move left and right device 107 comprises a move left and right cylinder 27, move left and right cylinder 27 is used to drive move left and right device 107 along axis of pitch A move left and right, and the initial position that powers on of move left and right device 107 is a high order end
The right side of receiving silk mould 105 is provided with nut stamen integral runners 9,
The left side of move left and right device 107 is provided with vibrating disk 1,
Described vibrating disk 1 is fixed on the panel 4 by vibrating disk fixed base 3,
The front side, top of vibrating disk 1 is provided with the metallic sheath slideway 2 of U-shaped, and the vertical section of metallic sheath slideway 2 is provided with the metallic sheath slideway baffle plate 10 of its slideway opening of sealing,
Be provided with in front side, metallic sheath slideway 2 lower end with overlap metallic sheath mechanism supporting send cover cylinder 5,
When move left and right device 107 moves to high order end, cover metallic sheath mechanism obtains metallic sheath one by one from the lower end of metallic sheath slideway 2, simultaneously, cover nut stamen submechanism is enclosed within operation on the flexible hose that packages metallic sheath over against receiving silk mould 105 and finishing with nut stamen
When move left and right device 107 moved to low order end, cover metallic sheath mechanism was enclosed within operation on the flexible hose over against receiving silk mould 105 and finishing with metallic sheath, and simultaneously, cover nut stamen submechanism obtains nut stamen one by one from nut stamen integral runners 9.
On the basis of technique scheme, the system's control box 23 that has a touch screen 24 is fixed on panel 4 right back angles by the wire casing that lays of control wiring 25,
Described control wiring 25 at PLC circuit board, system's control box 23, cover metallic sheath mechanism, cover nut stamen submechanism, move left and right device 107, send between cover cylinder 5 and driving mechanism and form electric loop, transfer control signal.
On the basis of technique scheme, described move left and right device 107 comprises: shifting board 17,
Slide block backing plate I 51, slide block backing plate II 52 are fixed on shifting board 17 lower surfaces from top to bottom successively,
Slide block 53 is fixed on slide block backing plate II 52 lower surfaces,
Slide block 53 is arranged on the slider seat 54 of bar shaped,
Slider seat 54 is fixed on the panel 4 along axis of pitch A direction,
The horizontal segment 91 of L shaped move left and right cylinder pull lever 29 is fixed on the ear end face of slide block backing plate II 52,
Move left and right cylinder column II 28 be arranged in parallel with horizontal segment 91, and the other end of move left and right cylinder column II 28 links to each other with move left and right cylinder 27,
The two ends of move left and right cylinder 27 respectively are provided with a move left and right cylinder fixed base 26,
Move left and right cylinder fixed base 26 is fixed on the panel 4,
Move left and right cylinder 27 forms electric loop with control wiring 25.
On the basis of technique scheme, described cover metallic sheath mechanism comprises:
Be arranged on the cover metallic sheath mould 11 of metallic sheath slideway 2 lower end rear sides,
The front end of cover loop bar 14 passes guide pin bushing I 13 and is connected with the rear end of cover metallic sheath mould 11,
Guide pin bushing I 13 is installed in the through hole of adorning on the metallic sheath fixed block 12,
The rear end of cover loop bar 14 is connected with cover metallic sheath cylinder 16 on being installed in encapsulation cylinder fixed base 15 ear end faces, the through hole that encapsulation cylinder fixed base 15 is provided with and loop bar 14 is adaptive,
The bottom of encapsulation cylinder fixed base 15 and dress metallic sheath fixed block 12 is fixed on the upper surface left end of shifting board 17,
The sub-metallic sheath cylinder 16 of condom forms electric loop with control wiring 25.
On the basis of technique scheme, described cover nut stamen submechanism comprises:
Cover nut stamen push rod head 19,
The front end of cover nut stamen top stem casing 20 passes guide pin bushing II 21 and is connected with the rear end of cover nut stamen push rod head 19,
Guide pin bushing II 21 is installed in the through hole that overlaps on the nut stamen cylinder fixed base 18,
The rear end of cover nut stamen top stem casing 20 is connected with the cover nut stamen cylinder 22 that is fixed on cover nut stamen cylinder fixed base 18 ear end faces,
The bottom of cover nut stamen cylinder fixed base 18 is fixed on the upper surface right-hand member of shifting board 17,
Cover nut stamen cylinder 22 forms electric loop with control wiring 25.
On the basis of technique scheme, the clamping mold 104 of described tape drive mechanism comprises: be fixed on the clamping mold fixed plate 34 on the panel 4,
Clamping mold die holder piece 33 is fixed on the clamping mold fixed plate 34,
Clamping mold fixed plate 35 is arranged on clamping mold die holder piece 33 upper surface right sides,
Clamping mold slider seat 32 is arranged on clamping mold die holder piece 33 upper surfaces left side,
Clamping mold slide block 31 is installed on the clamping mold slider seat 32,
Clamping mold fixed block 30 is fixed on the clamping mold slide block 31,
Be installed in the clamping mold I 37 on the clamping mold fixed block 30 and be installed on the clamping mold II 36 on the clamping mold fixed plate 35, the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base 7 that is fixed on the clamping mold die holder piece 33,
The front-end face that clamps cylinder fixed base 7 is provided with one and clamps cylinder 6, and the clamping cylinder column of this clampings cylinder 68 drive clamping mold slide blocks 31 reciprocatingly slide along clamping mold slider seat 32,
On the basis of technique scheme, the receipts silk mould 105 of described tape drive mechanism comprises: be fixed on the receipts silk mould slide plate chair 45 on the panel 4,
Receive silk mould slide plate 46 and be installed on the receipts silk mould slide plate chair 45,
Receive silk mould slide block fixed base 44 and be fixed on the receipts silk mould slide plate 46,
Receive silk mould fixed block II 43 and be arranged on receipts silk mould slide block fixed base 44 upper surface right sides,
Receive silk mould slide block seat 40 and be arranged on receipts silk mould slide block fixed base 44 upper surfaces left side,
Receive silk mould slide block 39 and be installed on the receipts silk mould slide block seat 40,
Receive silk mould fixed block I 38 and be fixed on the receipts silk mould slide block 39,
Be installed on receipts silk mould I 41 that receives on the silk mould fixed block I 38 and the receipts silk mould II 42 that is installed on the receipts silk mould fixed block II 43, the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base 7 that is fixed on the receipts silk mould slide block fixed base 44,
The front-end face that clamps cylinder fixed base 7 is provided with one and clamps cylinder 6, and the clamping cylinder column 8 of this clamping cylinder 6 drives receipts silk mould slide block 39 and reciprocatingly slides along receiving silk mould slide block seat 40,
On the basis of technique scheme, the mobile cylinder 106 of described receipts silk comprises: receive silk cylinder piston head 48,
Receive silk cylinder piston head 48 and be installed in receipts silk mould cylinder column 47 front ends,
After receipts silk mould cylinder column 47 passes the through hole of receiving on the silk cylinder fixed base 50, be connected with a receipts silk cylinder 49 that is fixed on receipts cylinder fixed base 50 ear end face,
Receiving silk cylinder fixed base 50 bottoms is fixed on the panel 4;
Receive silk cylinder piston head 48 and be connected with receipts silk mould slide plate 46 ear end faces,
Receive silk mould slide plate 46 under the drive of receiving silk cylinder piston head 48, move back and forth along receiving silk mould slide plate chair 45,
Receive silk cylinder 49 and form electric loop with control wiring 25.
The semi-automatic assembly line of flexible hose described in the utility model can carry out quick semi-automatic assembling to each component of flexible hose, has improved that the existing market labour force is in short supply, labor strength is high, and the low inferior problems of manufacturing efficiency.
The beneficial effects of the utility model are: cut down amount of labour demanded, reduced the labor intensity that the workman works, improved manufacturing efficiency, controlled cost of production effectively.This machine is tending towards automation mechanized operation fully, and the possibility of having scratched finger when having avoided the metallic sheath on the cover flexible hose been has also has been reduced or remitted because of the improper damage that component are caused of hand assembled, has therefore improved the quality of product again greatly.This machine has really been obtained high yield, high quality, high efficiency production model, makes product have more market competitive power.
Description of drawings
The utility model has following accompanying drawing:
Fig. 1 be assembly line up and down axles such as two jiaos survey schematic representation.
Fig. 2 is that the assembly line mechanically actuated partly waits axle to survey schematic representation.
Fig. 3 is axle survey schematic representation such as the backsight of Fig. 2.
Fig. 4 is axle survey schematic representation such as clamping mold integral body.
Fig. 5 surveys schematic representation for receiving axles such as silk mold integral.
Fig. 6 surveys schematic representation for receiving axles such as the mobile cylinder integral body of silk.
Fig. 7 is axle survey schematic representation such as move left and right device.
Fig. 8 is axle survey schematic representation such as distribution box.
Fig. 9 is a move left and right cylinder pull lever structural representation.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 is the semi-automatic assembly line overall structure of a flexible hose described in the utility model schematic representation, and be this assembly line up and down axles such as two jiaos survey schematic representation.
The semi-automatic assembly line of flexible hose described in the utility model shown in Fig. 1,2,8, comprising:
The distribution box 57 of interior dress PLC circuit board, the frame 55 of distribution box 57 1 sides is provided with the distribution chamber door 56 of band handle, and distribution chamber door 56 is located at trailing flank usually, and distribution box 57 tops are provided with rectangular panel 4, and panel 4 is table top,
The upper surface of panel 4 longitudinally axis B is provided with the clamping mold 104 of tape drive mechanism, receipts silk mould 105, the receipts mobile cylinder 106 of silk and the move left and right device 107 of tape drive mechanism from front to back successively,
The upper surface left end of move left and right device 107 is provided with cover metallic sheath mechanism, and right-hand member is provided with cover nut stamen submechanism,
Receive silk mould 105 bottoms and be slidingly connected with panel 4, receive the mobile cylinder 106 of silk be used for driving receive a mould 105 longitudinally axis B move forward and backward,
Move left and right device 107 bottoms and panel 4 are slidingly connected, and move left and right device 107 comprises a move left and right cylinder 27 (referring to Fig. 3), and move left and right cylinder 27 is used to drive move left and right device 107 along axis of pitch A move left and right,
The right side of receiving silk mould 105 is provided with nut stamen integral runners 9,
The left side of move left and right device 107 is provided with vibrating disk 1,
Described vibrating disk 1 is fixed on the panel 4 by vibrating disk fixed base 3,
The front side, top of vibrating disk 1 is provided with the metallic sheath slideway 2 of U-shaped, the vertical section of metallic sheath slideway 2 is provided with the metallic sheath slideway baffle plate 10 of its slideway opening of sealing, places the number of metal cover (also being called cover) in the vibrating disk 1, along with the vibrations of vibrating disk 1, drop to the lower end of metallic sheath slideway 2 one by one
Be provided with in front side, metallic sheath slideway 2 lower end with overlap metallic sheath mechanism supporting send cover cylinder 5,
The initial position that powers on of move left and right device 107 is a high order end, and move left and right device 107 drives cover metallic sheath mechanism and cover nut stamen submechanism move left and right,
When move left and right device 107 moves to high order end, cover metallic sheath mechanism obtains metallic sheath (at every turn obtaining) one by one from the lower end of metallic sheath slideway 2, simultaneously, cover nut stamen submechanism is enclosed within operation on the flexible hose that packages metallic sheath over against receiving silk mould 105 and finishing with nut stamen
When move left and right device 107 moves to low order end, cover metallic sheath mechanism is enclosed within operation on the flexible hose over against receiving silk mould 105 and finishing with metallic sheath, simultaneously, cover nut stamen submechanism obtains nut stamen (at every turn obtaining) one by one from nut stamen integral runners 9
The system's control box 23 that has a touch screen 24 is fixed on panel 4 right back angles by the wire casing that lays of control wiring 25,
Described control wiring 25 at PLC circuit board, system's control box 23, cover metallic sheath mechanism, cover nut stamen submechanism, move left and right device 107, send between cover cylinder 5 and driving mechanism (comprise clamping mold 104 and receive the driving mechanism of a mould 105) and form electric loop, transfer control signal.Described formation electric loop promptly refers to: system's control box 23 is as the control maincenter of man-machine interaction, by control wiring 25, at PLC circuit board, cover metallic sheath mechanism, cover nut stamen submechanism, move left and right device 107, send between cover cylinder 5 and the driving mechanism (comprise clamping mold 104 and receive the driving mechanism of silk mould 105) send, receive, the control signal of the job requirement of transmission realization mechanical part, feedback data etc.Circuit part of the present utility model (PLC circuit board, wiring of being electrically connected etc.) all can design, realize by prior art, to satisfy the job requirement of mechanical part.
The utility model need manually be finished following a few step:
1, rubber washer is enclosed within on stamen, reinstalls and make nut stamen in the nut,
2, metallic sheath is poured in the vibrating disk 1, nut stamen is put into integral runners 9 one by one,
3, the semi-finished product flexible hose that cutting is finished is put into clamping mold 104, is received silk mould 105,
4, from clamping mold 104, the receipts silk mould 105 interior flexible hose finished products that take out completion of processing.
The all available semi-automatic assembly line described in the utility model of other each operation is finished.
After metallic sheath was poured in the vibrating disk 1, nut stamen puts into integral runners 9 one by one, its installation step was as follows:
1, the semi-finished product flexible hose that cutting is finished is put into clamping mold 104, is received silk mould 105,
2, move left and right device 107 is positioned at high order end, cover metallic sheath mechanism obtains a metallic sheath from the lower end of metallic sheath slideway 2 and (send the cover cylinder 5 actions, engage sleeves metallic sheath mechanism is sleeved on metallic sheath the front end of metallic sheath mechanism, be to be sleeved on the metallic sheath mould 11 specifically, see for details following.), at this moment, do not finish that as yet metallic sheath is enclosed within operation on the flexible hose, and cover nut stamen submechanism also do not get access to nut stamen, receive the mobile cylinder 106 of silk and do not work, do not carry out that promptly nut stamen is enclosed within operation on the flexible hose that packages metallic sheath,
3, move left and right device 107 moves to low order end, cover metallic sheath mechanism is over against receiving silk mould 105, receiving the mobile cylinder 106 of silk drives to receive to move and finish behind the silk moulds 105 metallic sheath is enclosed within operation on the flexible hose, simultaneously, cover nut stamen submechanism obtains nut stamen from nut stamen integral runners 9 and (is sleeved on the front end of nut stamen submechanism, be to be sleeved on the nut stamen push rod head 19 specifically, see for details following.), receive the mobile cylinder 106 of silk then and drive 105 reaches of receipts silk mould,
4, move left and right device 107 moves to high order end; Cover metallic sheath mechanism obtains a metallic sheath from the lower end of metallic sheath slideway 2 again; At this moment; Finished metallic sheath has been enclosed within operation on the flexible hose; And cover nut stamen clamp mechanism has got access to nut stamen; Therefore; Receive and move and finish nut stamen sub-set in the operation that packages on the flexible hose of metallic sheath after the mobile cylinder 106 of silk drives receipts silk mould 105; At this moment just assembled a flexible hose finished product; Receive then the mobile cylinder 106 of silk and drive 105 reaches of receipts silk mould
5, from clamping mold 104, the receipts silk mould 105 interior flexible hoses that take out completion of processing, the semi-finished product flexible hose that next one cutting is finished is put into clamping mold 104, a receipts silk mould 105 again,
6, move left and right device 107 this moment is positioned at high order end, and repeating step 2 to 5 begins assembly process next time, so moves in circles to finish the assembling work of cutting the semi-finished product flexible hose that finishes one by one.
On the basis of technique scheme, shown in Fig. 3,7,9, described move left and right device 107 comprises: shifting board 17,
Slide block backing plate I 51, slide block backing plate II 52 are fixed on shifting board 17 lower surfaces from top to bottom successively,
Slide block 53 is fixed on slide block backing plate II 52 lower surfaces,
Slide block 53 is arranged on the slider seat 54 of bar shaped,
Slider seat 54 is fixed on the panel 4 along axis of pitch A direction,
The horizontal segment 91 of L shaped move left and right cylinder pull lever 29 is fixed on the ear end face of slide block backing plate II 52,
Move left and right cylinder column II 28 be arranged in parallel with horizontal segment 91, and the other end of move left and right cylinder column II 28 links to each other with move left and right cylinder 27,
The two ends of move left and right cylinder 27 respectively are provided with a move left and right cylinder fixed base 26,
Move left and right cylinder fixed base 26 is fixed on the panel 4,
Move left and right cylinder 27 forms electric loop with control wiring 25, and move left and right cylinder 27 carries out the work that the utility model sets under the SC sigmal control of control wiring 25.Move left and right cylinder column II 28 obtains power from coupled move left and right cylinder 27, drives shifting board 17 along axis of pitch A move left and right.
On the basis of technique scheme, as shown in Figure 2, described cover metallic sheath mechanism comprises:
Be arranged on the cover metallic sheath mould 11 of metallic sheath slideway 2 lower end rear sides,
The front end of cover loop bar 14 passes guide pin bushing I 13 and is connected with the rear end of cover metallic sheath mould 11,
Guide pin bushing I 13 is installed in the through hole of adorning on the metallic sheath fixed block 12,
The rear end of cover loop bar 14 is connected with cover metallic sheath cylinder 16 on being installed in encapsulation cylinder fixed base 15 ear end faces, the through hole that encapsulation cylinder fixed base 15 is provided with and loop bar 14 is adaptive,
The bottom of encapsulation cylinder fixed base 15 and dress metallic sheath fixed block 12 is fixed on the upper surface left end of shifting board 17,
The sub-metallic sheath cylinder 16 of condom forms electric loop with control wiring 25, and the sub-metallic sheath cylinder 16 of condom carries out the work that the utility model sets under the SC sigmal control of control wiring 25;
Described cover nut stamen submechanism comprises:
Cover nut stamen push rod head 19,
The front end of cover nut stamen top stem casing 20 passes guide pin bushing II 21 and is connected with the rear end of cover nut stamen push rod head 19,
Guide pin bushing II 21 is installed in the through hole that overlaps on the nut stamen cylinder fixed base 18,
The rear end of cover nut stamen top stem casing 20 is connected with the cover nut stamen cylinder 22 that is fixed on cover nut stamen cylinder fixed base 18 ear end faces,
The bottom of cover nut stamen cylinder fixed base 18 is fixed on the upper surface right-hand member of shifting board 17,
Cover nut stamen cylinder 22 forms electric loop with control wiring 25, and cover nut stamen cylinder 22 carries out the work that the utility model sets under the SC sigmal control of control wiring 25.
On the basis of technique scheme, shown in Fig. 2,4, the clamping mold 104 of described tape drive mechanism comprises: be fixed on the clamping mold fixed plate 34 on the panel 4,
Clamping mold die holder piece 33 is fixed on the clamping mold fixed plate 34,
Clamping mold fixed plate 35 is arranged on clamping mold die holder piece 33 upper surface right sides,
Clamping mold slider seat 32 is arranged on clamping mold die holder piece 33 upper surfaces left side,
Clamping mold slide block 31 is installed on the clamping mold slider seat 32,
Clamping mold fixed block 30 is fixed on the clamping mold slide block 31,
Be installed in the clamping mold I 37 on the clamping mold fixed block 30 and be installed on the clamping mold II 36 on the clamping mold fixed plate 35, the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base 7 that is fixed on the clamping mold die holder piece 33,
The front-end face that clamps cylinder fixed base 7 is provided with one and clamps cylinder 6, and the clamping cylinder column of this clampings cylinder 68 drive clamping mold slide blocks 31 reciprocatingly slide along clamping mold slider seat 32,
On the basis of technique scheme, shown in Fig. 2,5, the receipts silk mould 105 of described tape drive mechanism comprises: be fixed on the receipts silk mould slide plate chair 45 on the panel 4,
Receive silk mould slide plate 46 and be installed on the receipts silk mould slide plate chair 45,
Receive silk mould slide block fixed base 44 and be fixed on the receipts silk mould slide plate 46,
Receive silk mould fixed block II 43 and be arranged on receipts silk mould slide block fixed base 44 upper surface right sides,
Receive silk mould slide block seat 40 and be arranged on receipts silk mould slide block fixed base 44 upper surfaces left side,
Receive silk mould slide block 39 and be installed on the receipts silk mould slide block seat 40,
Receive silk mould fixed block I 38 and be fixed on the receipts silk mould slide block 39,
Be installed on receipts silk mould I 41 that receives on the silk mould fixed block I 38 and the receipts silk mould II 42 that is installed on the receipts silk mould fixed block II 43, the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base 7 that is fixed on the receipts silk mould slide block fixed base 44,
The front-end face that clamps cylinder fixed base 7 is provided with one and clamps cylinder 6, and the clamping cylinder column 8 of this clamping cylinder 6 drives receipts silk mould slide block 39 and reciprocatingly slides along receiving silk mould slide block seat 40,
It is identical with the structure of clamping mold 104 to receive silk mould 105 in the utility model, and working principle is identical, just the mounting point difference.So maintenance maintenance both had been convenient in design, also conveniently write corresponding control programs, had also simplified design, was convenient to make, use.
On the basis of technique scheme, as shown in Figure 6, the mobile cylinder 106 of described receipts silk comprises: receive silk cylinder piston head 48,
Receive silk cylinder piston head 48 and be installed in receipts silk mould cylinder column 47 front ends,
After receipts silk mould cylinder column 47 passes the through hole of receiving on the silk cylinder fixed base 50, be connected with a receipts silk cylinder 49 that is fixed on receipts cylinder fixed base 50 ear end face,
Receiving silk cylinder fixed base 50 bottoms is fixed on the panel 4;
Receive silk cylinder piston head 48 and be connected with receipts silk mould slide plate 46 ear end faces,
Receive silk mould slide plate 46 under the drive of receiving silk cylinder piston head 48, move back and forth along receiving silk mould slide plate chair 45,
Receive silk cylinder 49 and form electric loop, receive silk cylinder 49 and under the SC sigmal control of control wiring 25, carry out the work that the utility model sets with control wiring 25.
Working procedure of the present utility model is as follows:
Cover (being metallic sheath) in enormous quantities is poured in the vibrating disk 1, nut stamen of in nut stamen integral runners 9, packing into, connect power supply, open the touch screen 24 on system's control box 23, control system passes to signal on the PLC circuit board by control wiring 25, by each control wiring branch road signal is passed to vibrating disk, each cylinder and move left and right device 107 again.
The flexible hose that cuts is put into clamping mold 104 and received silk mould 105 (circular hole that semi-circular recesses pieces together), start foot switch, foot switch is not shown, can adopt existing techniques in realizing, when starting foot switch, clamping mold 104, after the semi-finished product flexible hose that receipts silk mould 105 finishes cutting simultaneously clamps, send cover cylinder 5 just metallic sheath to be sent in the cover metallic sheath mechanism, cover metallic sheath mechanism moves right to and receives that silk mould 105 is other to be enclosed within metallic sheath on the semi-finished product flexible hose that cutting finishes, nut stamen that cover nut stamen submechanism handle ejects from nut stamen integral runners 9 when returning (moving to left) is packed into and is packaged the flexible hose of metallic sheath, so cover is sent in foot switch control, encapsulation, the overall process of dress nut stamen, PLC circuit board the inside is provided with the control program supporting with foot switch.
A clamping mold I 37 who clamps on the cylinder 6 drive clamping mold fixed blocks 30 moves right along clamping mold slider seat 32, simultaneously, another receipts silk mould I 41 that clamps on the cylinder 6 drive receipts silk mould fixed block I 38 moves right along receiving silk mould slide block seat 40, flexible hose is clamped
Send cover cylinder 5 that the metallic sheath that slides along metallic sheath slideway 2 is sent in the cover metallic sheath mould 11, cover metallic sheath mould 11 on the shifting board 17 and cover nut stamen push rod head 19, slider seat 54 below the effect lower edge slide block 53 of move left and right cylinder 27 and cylinder column II 28 moves right, cover metallic sheath mould 11 is moved to by the flexible hose, it is other that cover nut stamen push rod head 19 moves to nut stamen integral runners 9
Receiving silk mould 105 moves under receipts silk cylinder 49 drives backward, in after flexible hose is received silk, cover metallic sheath mould 11 is enclosed within metallic sheath on the flexible hose under 16 effects of cover metallic sheath cylinder, overlap nut stamen push rod head 19 simultaneously and under 22 effects of cover nut stamen cylinder, eject nut stamen that slides from nut stamen integral runners 9
Cover metallic sheath mould 11 is return original place (moving to left) under 27 effects of move left and right cylinder, at this moment, cover nut stamen push rod head 19 is over against the flexible hose of receiving in the silk mould 105, cover nut stamen cylinder 22 acts on cover nut stamen push rod head 19 again, nut stamen packed into package in the flexible hose of metallic sheath, flexible hose, metallic sheath, nut stamen fit together
Cover metallic sheath cylinder 16, cover nut stamen cylinder 22, a receipts silk cylinder 49 are return initial point simultaneously, clamp cylinder 6 and return initial point, take out flexible hose, finish assembly process one time.
The utility model is made up of two-part, i.e. mechanical part and circuit part.
Mechanical part adopts advanced technologies, structurally, on the material, reached requirement on the performance, satisfied minimizing weight, reduced volume, raising precision, improved rigidity and improve performance demands.Circuit part has then adopted domestic and international advanced technology, PLC programmable control circuit system.PLC is owing to taked advanced Anti-Jamming Technique, has very high reliability, from PLC machine external circuit, the PLC construction system is compared with the relay that is equal to scale, contactor system, electrical wiring and make and break contact reduced to hundreds if not thousands of /and one, fault is also just big reduces, thereby has realized that conversion equipment from the electrical signal to the machinery action and parts to the dynamic performance of system, have played decisive influence to control of quality and function.
Therefore the utility model has been realized electromechanical integration technology, has obtained very big development in the machinery field, is a special kind of skill that machinery and microelectronic technology are combined closely, and makes ice-cold mechanical device hommization arranged, automation.
The utility model is tending towards automation mechanized operation fully in giving birth to process, per hour can only adorn 80 flexible hoses through what experiment recorded traditional-handwork assembling flexible hose, and per hour can adorn 500 flexible hoses with the utility model assembling; The expense of a flexible hose of hand assembled is 0.1 yuan, and the expense of assembling a flexible hose with the utility model is 0.02 yuan.Produce 100,000 flexible hoses as a large enterprise one day (8 hours) and calculate, tratitional technology needs 153 people, only needs 25 people with the utility model production; The former required assembly fee is 10,000 ten thousand yuan, and the required assembly fee of the latter only needs 2000 yuan.By this calculating,, can be enterprise with the utility model production and save 2,400,000 yuan of expenses as 3,000 ten thousand flexible hoses of the annual product of an enterprise.
Claims (8)
1. semi-automatic assembly line of flexible hose, the distribution box (57) of dress PLC circuit board in comprising, distribution box (57) top is provided with rectangular panel (4), it is characterized in that:
The upper surface of panel (4) longitudinally axis B is provided with the clamping mold (104) of tape drive mechanism, receipts silk mould (105), receipts silk mobile cylinder (106) and the move left and right device (107) of tape drive mechanism from front to back successively,
The upper surface left end of move left and right device (107) is provided with cover metallic sheath mechanism, and right-hand member is provided with cover nut stamen submechanism,
Receive silk moulds (105) bottom and be slidingly connected with panel (4), receive the mobile cylinders of silk (106) be used for driving receive silk moulds (105) longitudinally axis B move forward and backward,
Move left and right device (107) bottom is slidingly connected with panel (4), move left and right device (107) comprises a move left and right cylinder (27), move left and right cylinder (27) is used to drive move left and right device (107) along axis of pitch A move left and right, the initial position that powers on of move left and right device (107) is a high order end
The right side of receiving silk mould (105) is provided with nut stamen integral runners (9),
The left side of move left and right device (107) is provided with vibrating disk (1),
Described vibrating disk (1) is fixed on the panel (4) by vibrating disk fixed base (3),
The front side, top of vibrating disk (1) is provided with the metallic sheath slideway (2) of U-shaped, and the vertical section of metallic sheath slideway (2) is provided with the metallic sheath slideway baffle plate (10) of its slideway opening of sealing,
Be provided with in metallic sheath slideway (2) front side, lower end with overlap metallic sheath mechanism supporting send cover cylinder (5),
When move left and right device (107) when moving to high order end, cover metallic sheath mechanism obtains metallic sheath one by one from the lower end of metallic sheath slideway (2), simultaneously, cover nut stamen submechanism is enclosed within operation on the flexible hose that packages metallic sheath over against receiving silk mould (105) and finishing with nut stamen
When move left and right device (107) when moving to low order end, cover metallic sheath mechanism is enclosed within operation on the flexible hose over against receiving silk mould (105) and finishing with metallic sheath, and simultaneously, cover nut stamen submechanism obtains nut stamen one by one from nut stamen integral runners (9).
2. as the semi-automatic assembly line of the described flexible hose of claim (1), it is characterized in that: the system's control box (23) that has a touch screen (24) is fixed on the right back angle of panel (4) by the wire casing that lays of control wiring (25),
Described control wiring (25) at PLC circuit board, system's control box (23), cover metallic sheath mechanism, cover nut stamen submechanism, move left and right device (107), send between cover cylinder (5) and driving mechanism and form electric loop, transfer control signal.
3. the semi-automatic assembly line of flexible hose as claimed in claim 1 or 2 is characterized in that, described move left and right device (107) comprising: shifting board (17),
Slide block backing plate I (51), slide block backing plate II (52) are fixed on shifting board (17) lower surface from top to bottom successively,
Slide block (53) is fixed on slide block backing plate II (52) lower surface,
Slide block (53) is arranged on the slider seat (54) of bar shaped,
Slider seat (54) is fixed on the panel (4) along axis of pitch A direction,
The horizontal segment (91) of L shaped move left and right cylinder pull lever (29) is fixed on the ear end face of slide block backing plate II (52),
Vertical section (92) is connected with the end of move left and right cylinder column II (28),
Move left and right cylinder column II (28) be arranged in parallel with horizontal segment (91), and the other end of move left and right cylinder column II (28) links to each other with move left and right cylinder (27),
The two ends of move left and right cylinder (27) respectively are provided with a move left and right cylinder fixed base (26),
Move left and right cylinder fixed base (26) is fixed on the panel (4),
Move left and right cylinder (27) forms electric loop with control wiring (25).
4. the semi-automatic assembly line of flexible hose as claimed in claim 3 is characterized in that, described cover metallic sheath mechanism comprises:
Be arranged on the cover metallic sheath mould (11) of metallic sheath slideway (2) lower end rear side,
The front end of cover loop bar (14) passes guide pin bushing I (13) and is connected with the rear end of cover metallic sheath mould (11),
Guide pin bushing I (13) is installed in the through hole of adorning on the metallic sheath fixed block (12),
The rear end of cover loop bar (14) is connected with the cover metallic sheath cylinder (16) on being installed in encapsulation cylinder fixed base (15) ear end face, and encapsulation cylinder fixed base (15) is provided with and the adaptive through hole of loop bar (14),
The bottom of encapsulation cylinder fixed base (15) and dress metallic sheath fixed block (12) is fixed on the upper surface left end of shifting board (17),
The sub-metallic sheath cylinder of condom (16) forms electric loop with control wiring (25).
5. the semi-automatic assembly line of flexible hose as claimed in claim 3 is characterized in that, described cover nut stamen submechanism comprises:
Cover nut stamen push rod head (19),
The front end of cover nut stamen top stem casing (20) passes guide pin bushing II (21) and is connected with the rear end of cover nut stamen push rod head (19),
Guide pin bushing II (21) is installed in the through hole that overlaps on the nut stamen cylinder fixed base (18),
The rear end of cover nut stamen top stem casing (20) is connected with the cover nut stamen cylinder (22) that is fixed on cover nut stamen cylinder fixed base (18) ear end face,
The bottom of cover nut stamen cylinder fixed base (18) is fixed on the upper surface right-hand member of shifting board (17),
Cover nut stamen cylinder (22) forms electric loop with control wiring (25).
6. the semi-automatic assembly line of flexible hose as claimed in claim 1 or 2 is characterized in that, the clamping mold of described tape drive mechanism (104) comprising: be fixed on the clamping mold fixed plate (34) on the panel (4),
Clamping mold die holder piece (33) is fixed on the clamping mold fixed plate (34),
Clamping mold fixed plate (35) is arranged on clamping mold die holder piece (33) upper surface right side,
Clamping mold slider seat (32) is arranged on clamping mold die holder piece (33) upper surface left side,
Clamping mold slide block (31) is installed on the clamping mold slider seat (32),
Clamping mold fixed block (30) is fixed on the clamping mold slide block (31),
Be installed in the clamping mold I (37) on the clamping mold fixed block (30) and be installed on the clamping mold II (36) on the clamping mold fixed plate (35), the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base (7) that is fixed on the clamping mold die holder piece (33),
The front-end face that clamps cylinder fixed base (7) is provided with one and clamps cylinder (6), and the clamping cylinder column (8) of this clamping cylinder (6) drives clamping mold slide block (31) and reciprocatingly slides along clamping mold slider seat (32),
Clamp cylinder (6) and form electric loop with control wiring (25).
7. the semi-automatic assembly line of flexible hose as claimed in claim 1 or 2 is characterized in that, the receipts silk mould (105) of described tape drive mechanism comprises: be fixed on the receipts silk mould slide plate chair (45) on the panel (4),
Receive silk mould slide plate (46) and be installed on the receipts silk mould slide plate chairs (45),
Receive silk mould slide block fixed base (44) and be fixed on the receipts silk mould slide plates (46),
Receive silk mould fixed block II (43) and be arranged on receipts silk mould slide block fixed base (a 44) upper surface right side,
Receive silk mould slide block seat (40) and be arranged on receipts silk mould slide block fixed base (44) upper surface left side,
Receive silk mould slide block (39) and be installed on the receipts silk mould slide block seats (40),
Receive silk mould fixed block I (38) and be fixed on the receipts silk mould slide blocks (39),
Be installed in and receive the receipts silk mould I (41) on the silk mould fixed block I (38) and be installed on the receipts silk mould II (42) that receives on the mould fixed block II (43), the relative semi-circular recesses that is provided with, two semi-circular recesses circular hole that pieces together and the flexible hoses that cut big or small adaptive;
Described driving mechanism comprises the clamping cylinder fixed base (7) that is fixed on the receipts silk mould slide block fixed bases (44),
The front-end face that clamps cylinder fixed base (7) is provided with one and clamps cylinder (6), and the clamping cylinder column (8) of this clamping cylinder (6) drives receipts silk mould slide blocks (39) and reciprocatingly slides along receiving silk mould slide block seat (40),
Clamp cylinder (6) and form electric loop with control wiring (25).
8. the semi-automatic assembly line of flexible hose as claimed in claim 7 is characterized in that, the described receipts mobile cylinders of silk (106) comprising: receive silk cylinder piston head (48),
Receive silk cylinder piston head (48) and be installed in receipts silk mould cylinder column (a 47) front end,
After receipts silk mould cylinder columns (47) pass the through hole of receiving on the silk cylinder fixed bases (50), be connected with a receipts silk cylinder (49) that is fixed on receipts cylinder fixed base (a 50) ear end face,
Receiving silk cylinder fixed base (50) bottom is fixed on the panel (4);
Receive silk cylinder piston head (48) and be connected with receipts silk mould slide plate (a 46) ear end face,
Receive silk mould slide plate (46) under the drive of receiving silk cylinder piston head (48), move back and forth along receiving silk mould slide plate chair (45),
Receive silk cylinder (49) and form electric loop with control wiring (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205532632U CN201827541U (en) | 2010-10-09 | 2010-10-09 | Weaved hose semi-automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205532632U CN201827541U (en) | 2010-10-09 | 2010-10-09 | Weaved hose semi-automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201827541U true CN201827541U (en) | 2011-05-11 |
Family
ID=43966075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205532632U Expired - Fee Related CN201827541U (en) | 2010-10-09 | 2010-10-09 | Weaved hose semi-automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201827541U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341797A (en) * | 2013-07-30 | 2013-10-09 | 重庆智博粉末冶金有限公司 | Automatic feeding and processing system for processing intake and exhaust guide pipes on grinding machine |
| CN103372842A (en) * | 2012-04-12 | 2013-10-30 | 丁伟兴 | Core and screw cap assembling device capable of assembling plurality of hoses simultaneously |
| CN109493833A (en) * | 2018-10-22 | 2019-03-19 | 森鹤乐器股份有限公司 | A kind of piano shaft wears machine automatically |
-
2010
- 2010-10-09 CN CN2010205532632U patent/CN201827541U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372842A (en) * | 2012-04-12 | 2013-10-30 | 丁伟兴 | Core and screw cap assembling device capable of assembling plurality of hoses simultaneously |
| CN103372842B (en) * | 2012-04-12 | 2015-09-02 | 丁伟兴 | A kind of fuse and nut assembling device simultaneously assembling some flexible pipes |
| CN103341797A (en) * | 2013-07-30 | 2013-10-09 | 重庆智博粉末冶金有限公司 | Automatic feeding and processing system for processing intake and exhaust guide pipes on grinding machine |
| CN103341797B (en) * | 2013-07-30 | 2015-06-10 | 重庆智博粉末冶金有限公司 | Automatic feeding and processing system for processing intake and exhaust guide pipes on grinding machine |
| CN109493833A (en) * | 2018-10-22 | 2019-03-19 | 森鹤乐器股份有限公司 | A kind of piano shaft wears machine automatically |
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