CN201815811U - Automatic welding machine for efficient compressor housing - Google Patents
Automatic welding machine for efficient compressor housing Download PDFInfo
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- CN201815811U CN201815811U CN2010205025271U CN201020502527U CN201815811U CN 201815811 U CN201815811 U CN 201815811U CN 2010205025271 U CN2010205025271 U CN 2010205025271U CN 201020502527 U CN201020502527 U CN 201020502527U CN 201815811 U CN201815811 U CN 201815811U
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- compressor housing
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Abstract
The utility model provides an automatic welding machine for an efficient compressor housing. The machine comprises a machine base, a workbench and a welding robot, wherein the machine base has a main body supporting structure, and the workbench and the welding robot are supported on the upper part of the machine base; the workbench conveys workpieces by utilizing a lifting translation machine; the workpieces are clamped by a synchronous clamp device, and a top pressurizing device is mainly used for reinforcing the workpieces; the whole upper part of the workbench is provided with a workshop for covering and protecting; the welding robot supports the upper structure by utilizing the robot base, and a controller on the robot base is a main control device to control the moving trail of a mechanical arm and the welding speed of an electric weld head; and the mechanical arm is connected by adopting a multi-section mechanism, and is provided with a universal linkage device. The automatic welding machine for the efficient compressor housing has a simple structure and high safety, and is convenient to use, preserve and maintain.
Description
Technical field
The utility model relates to welder, is specially a kind of welder that is used for the refrigerant compressor housing girth welding.
Background technology
In general, compressor housing is formed by loam cake and lower house Combination Welding.Compressor housing forms and is divided into circular and oval two big classes usually.The requirement of compressor housing welding quality has two aspects.The one, sealing requirements promptly is the dry air of 1.7MPAa at the compressor charged pressure, carries out the tank leak detection then, requires once to suppress qualification rate 98%; The 2nd, the requirement welding bead is even, and it is attractive in appearance to be shaped, and particularly plays, receives arc lap-joint, and promptly the defective of the no jet-burner of requirement again can not be protruding too high.
Domestic at present and the traditional welding special plane belongs to " rigidity " automated system, frock clamp and workbench all are special-purpose, be primarily aimed at approved product in enormous quantities, therefore production and maintenance cost are all higher now, it is single to adapt to product, in case product is remodeled, production line will be changed thereupon, and production efficiency is lower, the defect rate height.
The utility model content
The technical problem that the utility model solved is to provide a kind of high-efficient compressor housing automatic welding machine, to solve the shortcoming in the above-mentioned background technology.
The technical problem that the utility model solved realizes by the following technical solutions:
A kind of high-efficient compressor housing automatic welding machine, comprise machinery bed, workbench and welding robot, wherein machinery bed is a main body supporting structure, upper support has workbench and welding robot, described workbench mainly comprises the top pressue device, synchronous clamping device and jacking translation machine, jacking translation machine wherein, be used for the workpiece conveying is put in place, which is provided with the buffer unit that puts in place, adopt public base plate on the clamping device synchronously, utilize the other air pump that connects of side to drive the pneumatic-finger four directions to synchronous location, and the top pressue device is positioned at the other top of workbench side, is used for workpiece is reinforced; Described welding robot mainly comprises robot base, controller, mechanical arm and electric welding head, wherein robot base is used for supporting, controller is the movement locus of control mechanical arm and the bonding speed of electric welding head, wherein mechanical arm connects for multistage mechanism, has universal linkage, the terminal electric welding head that connects.
Described robot base and jacking translation machine all are directly to be connected on the machinery bed.
For the ease of control, welding robot and workbench two parts device separate, and welding robot carries out operation by mechanical arm control electric welding head at workbench.
The mechanical arm of described welding robot can utilize control device self adaptation workpiece size.
There is half airtight box protection worker-house described workbench top.
Described jacking translation machine base and machinery bed can be regulated inclination angle and height according to actual conditions.
The other loading and unloading of described worker-house side zone is provided with safe grating.
Beneficial effect: the utility model is easy to use, the precision height, and accurate positioning can be effectively energy-conservation, is convenient to care and maintenance simultaneously, in operating process, also can effectively protect the operator.
Description of drawings
Fig. 1 is a schematic diagram of the present utility model;
Fig. 2 is the schematic diagram of the utility model workbench part.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
A kind of high-efficient compressor housing automatic welding machine referring to Fig. 1, Fig. 2 comprises machinery bed, workbench and welding robot, and present embodiment is that corresponding workpiece 1 enters the embodiment of the relevant process of workbench.
Before the work, the debug phase, utilize the manual function on the controller 9, carry out related commissioning, adjust jacking translation machine base 8 and machinery bed 11 simultaneously to guarantee workbench for horizontal level, after finishing, debugging on controller 9, recalls to automatic function.
Workpiece 1 on the public base plate that need come out from the assembly shop is by the detection of sensor.Workpiece 1 can on every welding post, be covered with and etc. to be welded.By the jacking translation machine 5 on the welding post reinforcing of workpiece 1 is carried out in workpiece 1 jacking to synchronous clamping device 7 clampings of welding position utilization and top pressue device 2, utilize electric welding 3 to weld after fixing, in welding process, workpiece 1 keeps rotational line speed unanimity, mechanical arm 4 can move by the working face of controller 9 applying workpiece 1 in the working region, and simultaneously controller 9 is also controlled the bonding speed of electric welding 3 simultaneously.Welded back jacking translation machine 5 workpiece 1 has been put back to together with public base plate, workpiece 1 has been removed by the workman.Empty public base plate turns back to the assembly shop by returning plate mechanism.
In welding process, robot base 10 is in order to supporting top controller 9, mechanical arm 4 and electric welding 3, and worker-house 6 is overlying on the workbench, in order to operating personnel are protected.
More than show and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (3)
1. a high-efficient compressor housing automatic welding machine comprises machinery bed, workbench and welding robot, it is characterized in that, machinery bed is a main body supporting structure, support table and welding robot; Described workbench comprises the top pressue device, synchronous clamping device and jacking translation machine, wherein jacking translation machine is positioned on the machinery bed, which is provided with the buffer unit that puts in place, adopt public base plate on the clamping device synchronously, top is connected with synchronous locating device, and the top pressue device is positioned at the other top of workbench side; Described welding robot mainly comprises robot base, controller, mechanical arm and electric welding head, and wherein robot is positioned on the machinery bed, and controller connects the mechanical arm mechanical arm for multistage mechanism connects, and has universal linkage, the terminal electric welding head that connects.
2. a kind of high-efficient compressor housing automatic welding machine according to claim 1 is characterized in that, there is half airtight box protection worker-house described workbench top, and the other loading and unloading of worker-house side zone is provided with safe grating.
3. a kind of high-efficient compressor housing automatic welding machine according to claim 1 is characterized in that, described jacking translation machine base and machinery bed can be regulated inclination angle and height.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010205025271U CN201815811U (en) | 2010-08-23 | 2010-08-23 | Automatic welding machine for efficient compressor housing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010205025271U CN201815811U (en) | 2010-08-23 | 2010-08-23 | Automatic welding machine for efficient compressor housing |
Publications (1)
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CN201815811U true CN201815811U (en) | 2011-05-04 |
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Application Number | Title | Priority Date | Filing Date |
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CN2010205025271U Expired - Fee Related CN201815811U (en) | 2010-08-23 | 2010-08-23 | Automatic welding machine for efficient compressor housing |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101941125A (en) * | 2010-08-23 | 2011-01-12 | 南昌三锐机电设备有限公司 | High-efficiency automatic welder for compressor shell |
CN102990205A (en) * | 2011-09-08 | 2013-03-27 | 昆山荣仕杰自动焊接设备有限公司 | Inert gas tungsten electrode protection filler wire welding machine used for automatic welding of filter element mesh sleeve end |
CN104070320A (en) * | 2014-07-08 | 2014-10-01 | 宜兴市吉泰电子有限公司 | Electric component encapsulation metal shell welding fixture |
CN104400292A (en) * | 2014-11-10 | 2015-03-11 | 深圳市鹏煜威科技有限公司 | Correction device |
CN107009067A (en) * | 2017-05-23 | 2017-08-04 | 成都福莫斯智能系统集成服务有限公司 | A kind of arm extending type electric welding displacement board |
CN107486643A (en) * | 2016-06-12 | 2017-12-19 | 瑞智精密股份有限公司 | The welding method of compressor housing |
CN108941870A (en) * | 2018-06-22 | 2018-12-07 | 襄阳元创汽车零部件实业有限公司 | A kind of mash welder with six-joint robot |
-
2010
- 2010-08-23 CN CN2010205025271U patent/CN201815811U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101941125A (en) * | 2010-08-23 | 2011-01-12 | 南昌三锐机电设备有限公司 | High-efficiency automatic welder for compressor shell |
CN102990205A (en) * | 2011-09-08 | 2013-03-27 | 昆山荣仕杰自动焊接设备有限公司 | Inert gas tungsten electrode protection filler wire welding machine used for automatic welding of filter element mesh sleeve end |
CN102990205B (en) * | 2011-09-08 | 2015-10-28 | 昆山荣仕杰自动焊接设备有限公司 | End part of filter element net sheath automatic welding inert gas tungsten electrode protection wire filling welding machine |
CN104070320A (en) * | 2014-07-08 | 2014-10-01 | 宜兴市吉泰电子有限公司 | Electric component encapsulation metal shell welding fixture |
CN104070320B (en) * | 2014-07-08 | 2015-12-16 | 宜兴市吉泰电子有限公司 | Electronic package metal shell weld jig |
CN104400292A (en) * | 2014-11-10 | 2015-03-11 | 深圳市鹏煜威科技有限公司 | Correction device |
CN104400292B (en) * | 2014-11-10 | 2016-01-20 | 深圳市鹏煜威科技有限公司 | A kind of means for correcting |
CN107486643A (en) * | 2016-06-12 | 2017-12-19 | 瑞智精密股份有限公司 | The welding method of compressor housing |
CN107009067A (en) * | 2017-05-23 | 2017-08-04 | 成都福莫斯智能系统集成服务有限公司 | A kind of arm extending type electric welding displacement board |
CN108941870A (en) * | 2018-06-22 | 2018-12-07 | 襄阳元创汽车零部件实业有限公司 | A kind of mash welder with six-joint robot |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110504 Termination date: 20110823 |