CN201807814U - Double-station auto part robot welding system - Google Patents
Double-station auto part robot welding system Download PDFInfo
- Publication number
- CN201807814U CN201807814U CN2010205670948U CN201020567094U CN201807814U CN 201807814 U CN201807814 U CN 201807814U CN 2010205670948 U CN2010205670948 U CN 2010205670948U CN 201020567094 U CN201020567094 U CN 201020567094U CN 201807814 U CN201807814 U CN 201807814U
- Authority
- CN
- China
- Prior art keywords
- welding
- robot
- double
- welding system
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Manipulator (AREA)
- Resistance Welding (AREA)
Abstract
The utility model discloses a double-station auto part robot welding system for welding auto metal parts in batches. The system comprises a welding robot, a positioner workbench, a fixed workbench, a security system, a shielding gas system, a standardized special fixture and the like. In the system, a double-station is adopted, so that the utilization rate of the robot is improved. By using synchronous rotation and displacement of the positioner workbench, an annular weld joint and intersection line weld joint parts are welded. A standardized tool fixture is applicable to the same type of parts of different sizes. A driven side support seat on the workbench is movably and quickly centered and clamped. Due to the adoption of the technical scheme of the double-station auto-part robot welding system, welding production is performed by the robot efficiently and safely, various parts of different sizes are adapted, and the flexible level of the welding system is improved. By the double-station, the parts can be welded, assembled and disassembled at the same time so as to improve the service efficiency of the robot and the automatic level of the welding system.
Description
Technical field
The utility model relates to a kind of double automobile fitting part robot welding system, specifically has the robot welding automated system of double.
Background technology
Along with improving constantly of mechanized equipment and technology, advanced welding procedure and equipment are to improving presentation quality, operating efficiency, the important effect of welding performance play more and more of weldment product, and current robotic welding technology, rely on that it is applicable to that welding in enormous quantities, weldquality are good, high efficiency, the horizontal advantages of higher of flexibility, be widely used in all kinds of machinings and manufacturing field.By the robot welding system that equipment such as welding robot, the source of welding current, workbench, safety device are formed, be the groundwork unit that robot welds production.There is the cost height usually in the robot welding system of use at present, complex structure, and operating flexibility is poor, and welding is flexible poor, the low deficiency that waits of security.
Summary of the invention
The utility model purpose provides a kind of reasonable price, and compactness simple for structure is easy to operate, can realize robot welding system efficient, reliable, safety in production, and improves the welding quality of part.
The technical scheme in the invention for solving the above technical problem is; the double robot welding system comprises robot body, robot switch board, positioner and workbench thereof, stationary work-table, the source of welding current, wire-feed motor, conventional electric-control system, security system, protection gas system, standardization special fixture.Robot welding system's control system is made up of robot switch board and conventional electric-control system; The robot switch board is controlled the motion of robot body, the striking of the source of welding current, blow-out, positioner and wire-feed motor according to welding parameter and program setting; Conventional electric control system controls guidance panel, the operation of security system and protection gas system.Security system comprises safe fence, the open and close of safety door, the operation of safe light curtain and anticollision sensor.Protection gas system comprises the detection of gas flow and gas cylinder surplus, the warning that air pressure is low.
Revolution positioner and workbench thereof are positioned at the robot body dead ahead synchronously, and stationary work-table is positioned at the robot body side, and robot body can successively carry out welding operation to two stations, and welding idle station simultaneously can be loaded and unloaded part.
The standardization special fixture is installed on the synchronous revolution positioner, can position clamping to the part of different size.
Slave end supporting seat on the positioner workbench, effect are the other ends that supports axial workpiece, the clamping of can feeling relieved fast, and part is freely rotated with positioner.
Guidance panel is controlled the startup of welding and is stopped, and the operation conditions of display workstation.
The beneficial effects of the utility model are:
1, double can weld and load and unload part in turn, saves the loading and unloading shared time of part greatly, guarantees the utilization rate of robot, enhances productivity.And system layout compactness, automaticity height, easy to operate.
2, turn round positioner synchronously, but welding ring weld seam and complicated intersection weld seam.
3, standardization special fixture designs according to different parts; Slave end supporting seat on the positioner workbench can be regulated the spacing with positioner.The robot welding system has improved robot welding system's flexibility, automatization level applicable to the part of welding polytype, multiple size.
4, the slave end supporting seat is power with compressed air, and is simple for structure, easy to operate, and by a foot pedal apparatus control, centering clamps, unclamps rapidly, effectively reduces operator's workload, increases work efficiency.
5, the control of guidance panel is simple and reliable, and operating personnel do not need very high technological know-how, just can control the startup of welding and stop reduction robot welding system's labor cost.
6, security system comprises safe fence, safety door, safe light curtain and anticollision sensor, can prevent that other staff from entering welding region, stops the harm to personnel of spatter and high light, effectively ensures man-machine safety.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing:
Fig. 1 is double robotic arc-welding system's a structured flowchart.
Fig. 2 is double robotic arc-welding system's a structural representation.
Fig. 3 is a positioner workbench slave end pneumatic type self-centering clamping clamping support schematic diagram.
1, robot body
2, turn round positioner synchronously
3, robot switch board
4, the source of welding current
5, positioner workbench
6, stationary work-table
7, slave end supporting seat
8, I station manipulation panel
9, II station manipulation panel
10, I station safe light curtain
11, II station safe light curtain
12, green indicating lamp
13, safe fence
14, safety door
15, anticollision sensor
16, protection gas cylinder
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3; as can be seen, robot welding work station of the present utility model comprises robot body 1, turns round positioner 2, robot switch board 3, the source of welding current 4, positioner workbench 5, stationary work-table 6, slave end supporting seat 7, I station manipulation panel 8, II station manipulation panel 9, I station safe light curtain 10, II station safe light curtain 11, green indicating lamp 12, safe fence 13, safety door 14, anticollision sensor 15., protection gas cylinder 16 synchronously from the figure.Robot body 1, turn round positioner 2, robot switch board 3 and the source of welding current 4 synchronously and be prior art, its manufacturer and model are a lot, the product of robot switch board, robot body and the Sweden of revolution positioner employing synchronously ABB AB in the utility model, its model is IRB1410.The source of welding current adopts the product of Hangzhou Kaierda Welding Machine Co., Ltd.
Technical staff's previous work is to call corresponding welding procedure in robot switch board 3, the corresponding frock clamp of installation on positioner workbench 5 and stationary work-table 6, the position of adjustment slave end supporting seat 7.
Operating personnel's welding job process is, I station clamping part to be welded, away from I station safe light curtain 10 and start welding button on the I station manipulation panel 8, but II station clamping part to be welded simultaneously, away from II station safe light curtain 11 and start welding button on the II station manipulation panel 9.I station part is finished in robot welding, just carries out the welding job of II station immediately, and this moment, the I station can unload part and next part to be welded of clamping, and so circulation is welded, and robot has higher operating efficiency.Protection gas cylinder 16 air pressure can send signal when reducing, and make on green indicating lamp 12, I station manipulation panel 8 and the II station manipulation panel 9 the corresponding warning lamp bright, and prompting operation person changes protection gas cylinder 16.
Claims (6)
1. a double automobile fitting part robot welding system is characterized in that comprising welding robot, positioner workbench, stationary work-table, security system, protection gas system, standardization special fixture.
2. double automobile fitting part robot welding system according to claim 1 is characterized in that having 2 stations, and 1 is the positioner workbench that part turns round displacement synchronously, and 1 is the fixedly station platform of part invariant position.
3. double automobile fitting part robot welding system according to claim 1 is characterized in that the positioner workbench comprises revolution positioner, removable self-centering supporting seat.
4. double automobile fitting part robot welding system according to claim 1 is characterized in that adopting standardization, modularization frock clamp.
5. double automobile fitting part robot welding system according to claim 1 is characterized in that security system comprises safe fence, safe light curtain, safety door, anticollision sensor.
6. double automobile fitting part robot welding system according to claim 1 is characterized in that protecting the gas system to have gas flow, the gas cylinder surplus detects and low-pressure alarming device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205670948U CN201807814U (en) | 2010-10-13 | 2010-10-13 | Double-station auto part robot welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205670948U CN201807814U (en) | 2010-10-13 | 2010-10-13 | Double-station auto part robot welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201807814U true CN201807814U (en) | 2011-04-27 |
Family
ID=43890763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205670948U Expired - Lifetime CN201807814U (en) | 2010-10-13 | 2010-10-13 | Double-station auto part robot welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201807814U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806413A (en) * | 2011-05-31 | 2012-12-05 | 葛江宏 | Automatic rotary welding device |
| CN102909499A (en) * | 2011-08-03 | 2013-02-06 | 重庆长安凌云汽车零部件有限公司 | Intelligent robot welding workstation for fixing apparatuses of child restraint systems of automobiles |
| CN103008867A (en) * | 2012-12-13 | 2013-04-03 | 苏州瑞浦勒自动化系统有限公司 | Safety protection device for special iron core ejector rod welding machine |
| CN103418942A (en) * | 2012-05-15 | 2013-12-04 | 上海拖拉机内燃机有限公司 | Intelligent control method of welding robot |
| CN104439807A (en) * | 2014-11-27 | 2015-03-25 | 佛山市南海耀达建材有限公司 | Full-automatic welding workstation and method |
| CN104493326A (en) * | 2014-12-18 | 2015-04-08 | 潘阿海 | Intelligent arc welding device |
| CN105290691A (en) * | 2015-11-19 | 2016-02-03 | 郑州职业技术学院 | Double-stand-column positioner mechanism for hopper welding and control system of double-stand-column positioner mechanism |
| CN109877505A (en) * | 2019-04-19 | 2019-06-14 | 河海大学常州校区 | A kind of welding unit based on PLC |
-
2010
- 2010-10-13 CN CN2010205670948U patent/CN201807814U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806413A (en) * | 2011-05-31 | 2012-12-05 | 葛江宏 | Automatic rotary welding device |
| CN102909499A (en) * | 2011-08-03 | 2013-02-06 | 重庆长安凌云汽车零部件有限公司 | Intelligent robot welding workstation for fixing apparatuses of child restraint systems of automobiles |
| CN103418942A (en) * | 2012-05-15 | 2013-12-04 | 上海拖拉机内燃机有限公司 | Intelligent control method of welding robot |
| CN103008867A (en) * | 2012-12-13 | 2013-04-03 | 苏州瑞浦勒自动化系统有限公司 | Safety protection device for special iron core ejector rod welding machine |
| CN104439807A (en) * | 2014-11-27 | 2015-03-25 | 佛山市南海耀达建材有限公司 | Full-automatic welding workstation and method |
| CN104493326A (en) * | 2014-12-18 | 2015-04-08 | 潘阿海 | Intelligent arc welding device |
| CN104493326B (en) * | 2014-12-18 | 2016-04-06 | 潘阿海 | A kind of intelligent arc welding equipment |
| CN105290691A (en) * | 2015-11-19 | 2016-02-03 | 郑州职业技术学院 | Double-stand-column positioner mechanism for hopper welding and control system of double-stand-column positioner mechanism |
| CN109877505A (en) * | 2019-04-19 | 2019-06-14 | 河海大学常州校区 | A kind of welding unit based on PLC |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201807814U (en) | Double-station auto part robot welding system | |
| CN104384695A (en) | Robot automatic welding system for car body | |
| CN104785934A (en) | Automobile seat cushion automatic welding production line and production method thereof | |
| CN104191117B (en) | A kind of fixture system of automatic welding pressure vessel chuck | |
| CN202804435U (en) | Robot welding system for iron tower feet | |
| CN112621216A (en) | Automatic assembling and detecting equipment for pipe connecting piece sealing ring and assembling and detecting method thereof | |
| CN205032832U (en) | Welding system coordinates in two robots | |
| CN201815811U (en) | Automatic welding machine for efficient compressor housing | |
| CN204545673U (en) | Side door beams automatic welding work station | |
| CN104002015A (en) | Vertical type circular seam automatic pipe welder | |
| CN102554529B (en) | Automatic spot-welding equipment | |
| CN106238992A (en) | Full-automatic oxygen sensor nut welding machine | |
| CN204353640U (en) | A kind of automobile top-cap welder | |
| CN202861676U (en) | Full-automatic multipoint spot welding apparatus | |
| CN207997060U (en) | Double-station screw-nut special automatic welding machine | |
| CN204195099U (en) | Driver's cabin spot welding robot device | |
| CN201702520U (en) | Automatic welding machine | |
| CN102873480A (en) | Multi-station spin welding platform | |
| CN204700449U (en) | A kind of automobile seat cushion automatic welding production line | |
| CN211866930U (en) | Servo motor upset location colludes round pin mechanism | |
| CN106826035B (en) | A kind of welding procedure of rail mounted automatic welding device | |
| CN110076436A (en) | A kind of Intelligent welding special purpose robot | |
| CN205057325U (en) | Pipeline looks transversal weldment work of robot station | |
| CN107598456A (en) | A kind of automatic welding equipment of carrying machine people | |
| CN203092000U (en) | Intelligent welding integrating mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hangzhou Science and Technology Ltd. of Kai Erda robot Assignor: Hangzhou Kaierda Electric Welding Machine Co., Ltd. Contract record no.: 2015330000072 Denomination of utility model: Double-station auto part robot welding system Granted publication date: 20110427 License type: Exclusive License Record date: 20150422 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110427 |
|
| CX01 | Expiry of patent term |