CN101941125A - High-efficiency automatic welder for compressor shell - Google Patents
High-efficiency automatic welder for compressor shell Download PDFInfo
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- CN101941125A CN101941125A CN2010102609745A CN201010260974A CN101941125A CN 101941125 A CN101941125 A CN 101941125A CN 2010102609745 A CN2010102609745 A CN 2010102609745A CN 201010260974 A CN201010260974 A CN 201010260974A CN 101941125 A CN101941125 A CN 101941125A
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Abstract
The invention discloses a high-efficiency automatic welder for a compressor shell. The welder comprises a machine base, a workbench and a welding robot, wherein the machine base is a main body supporting structure; the workbench and the welding robot are supported on the upper part of the supporting structure; the workbench conveys a workpiece by using a lifting translation machine and clamps the workpiece by using a synchronous clamping device; a top pressurizing device is mainly used for reinforcing the workpiece; the upper part of the whole workbench is covered and protected by a workshop; the upper part structure of the welding robot is supported by the machine base; a controller on the welding robot is a main control device and used for controlling the motion trail of a mechanical arm and the welding speed of an electric welding head; and the mechanical arm is connected by a multi-section mechanism and provided with a universal linkage device. The automatic welder has the advantages of simple structure, convenient use, high safety and convenient maintenance.
Description
Technical field
The present invention relates to welder, be specially a kind of welder that is used for the refrigerant compressor housing girth welding.
Background technology
In general, compressor housing is formed by loam cake and lower house Combination Welding.Compressor housing forms and is divided into circular and oval two big classes usually.The requirement of compressor housing welding quality has two aspects.The one, sealing requirements promptly is the dry air of 1.7MPAa at the compressor charged pressure, carries out the tank leak detection then, requires once to suppress qualification rate 98%; The 2nd, the requirement welding bead is even, and it is attractive in appearance to be shaped, and particularly plays, receives arc lap-joint, and promptly the defective of the no jet-burner of requirement again can not be protruding too high.
Domestic at present and the traditional welding special plane belongs to " rigidity " automated system, frock clamp and workbench all are special-purpose, be primarily aimed at approved product in enormous quantities, therefore production and maintenance cost are all higher now, it is single to adapt to product, in case product is remodeled, production line will be changed thereupon, and production efficiency is lower, the defect rate height.
Summary of the invention
Technical problem solved by the invention is to provide a kind of high-efficient compressor housing automatic welding machine, to solve the shortcoming in the above-mentioned background technology.
Technical problem solved by the invention realizes by the following technical solutions:
A kind of high-efficient compressor housing automatic welding machine, comprise machinery bed, workbench and welding robot, wherein machinery bed is a main body supporting structure, upper support has workbench and welding robot, described workbench mainly comprises the top pressue device, synchronous clamping device and jacking translation machine, jacking translation machine wherein, be used for the workpiece conveying is put in place, which is provided with the buffer unit that puts in place, adopt public base plate on the clamping device synchronously, utilize the other air pump that connects of side to drive the pneumatic-finger four directions, and the top pressue device is used for workpiece is reinforced to synchronous location; Described welding robot mainly comprises robot base, controller, mechanical arm and electric welding head, wherein robot base is used for supporting, and controller is the movement locus of control mechanical arm and the bonding speed of electric welding head, wherein mechanical arm has universal linkage for multistage mechanism connects.
Described robot base and jacking translation machine all are directly to be connected on the machinery bed.
For the ease of control, welding robot and workbench two parts device separate, and welding robot carries out operation by mechanical arm control electric welding head at workbench.
The mechanical arm of described welding robot can utilize control device self adaptation workpiece size.
There is half airtight box protection worker-house described workbench top.
Described jacking translation machine base and machinery bed can be regulated inclination angle and height according to actual conditions.
The other loading and unloading of described worker-house side zone is provided with safe grating.
Beneficial effect: the present invention is easy to use, the precision height, and accurate positioning can be effectively energy-conservation, is convenient to care and maintenance simultaneously, in operating process, also can effectively protect the operator.
Description of drawings
Fig. 1 is a schematic diagram of the present invention;
Fig. 2 is the schematic diagram of workbench part of the present invention.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
A kind of high-efficient compressor housing automatic welding machine referring to Fig. 1, Fig. 2 comprises machinery bed, workbench and welding robot, and present embodiment is that corresponding workpiece 1 enters the embodiment of the relevant process of workbench.
Before the work, the debug phase, utilize the manual function on the controller 9, carry out related commissioning, adjust jacking translation machine base 8 and machinery bed 11 simultaneously to guarantee workbench for horizontal level, after finishing, debugging on controller 9, recalls to automatic function.
In welding process, robot base 10 is in order to supporting top controller 9, mechanical arm 4 and electric welding 3, and worker-house 6 is overlying on the workbench, in order to operating personnel are protected.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (3)
1. a high-efficient compressor housing automatic welding machine comprises machinery bed, workbench and welding robot, it is characterized in that, machinery bed is a main body supporting structure, support table and welding robot; Described workbench comprises the top pressue device, synchronous clamping device and jacking translation machine, wherein jacking translation machine is positioned on the machinery bed, which is provided with the buffer unit that puts in place, adopt public base plate on the clamping device synchronously, top is connected with synchronous locating device, and the top pressue device is positioned at the other top of workbench side; Described welding robot mainly comprises robot base, controller, mechanical arm and electric welding head, and wherein robot is positioned on the machinery bed, and controller connects the mechanical arm mechanical arm for multistage mechanism connects, and has universal linkage, the terminal electric welding head that connects.
2. a kind of high-efficient compressor housing automatic welding machine according to claim 1 is characterized in that, there is half airtight box protection worker-house described workbench top, and the other loading and unloading of worker-house side zone is provided with safe grating.
3. a kind of high-efficient compressor housing automatic welding machine according to claim 1 is characterized in that, described jacking translation machine base and machinery bed can be regulated inclination angle and height according to actual conditions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102609745A CN101941125A (en) | 2010-08-23 | 2010-08-23 | High-efficiency automatic welder for compressor shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102609745A CN101941125A (en) | 2010-08-23 | 2010-08-23 | High-efficiency automatic welder for compressor shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101941125A true CN101941125A (en) | 2011-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN2010102609745A Pending CN101941125A (en) | 2010-08-23 | 2010-08-23 | High-efficiency automatic welder for compressor shell |
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| CN (1) | CN101941125A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084665A (en) * | 2013-04-01 | 2014-10-08 | 珠海启世机械设备有限公司 | Three-spot welding equipment for compressor |
| CN104353943A (en) * | 2014-11-10 | 2015-02-18 | 深圳市鹏煜威科技有限公司 | Production equipment of refrigeration compressor casing |
| CN104827221A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Servo lower pressing device of welding machine for enclosed compressor top shell |
| CN104827222A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Upper pressing device of welding machine for enclosed compressor top shell |
| CN104827220A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Compressor top shell pressing mechanism of welding machine for enclosed compressor top shell |
| CN105750799A (en) * | 2016-03-30 | 2016-07-13 | 广东顺德三合工业自动化设备有限公司 | Three-point welding positioning device for compressor body |
| CN114799582A (en) * | 2022-05-20 | 2022-07-29 | 杭州钱江制冷压缩机集团有限公司 | Compressor assembling equipment and assembling method |
| CN115139001A (en) * | 2022-07-12 | 2022-10-04 | 绍兴市城投建筑工业化制造有限公司 | Automatic welding system and application thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6137389A (en) * | 1984-07-27 | 1986-02-22 | Toshiba Corp | Welding and assembling method of closed type compressor |
| JPH02252985A (en) * | 1989-03-27 | 1990-10-11 | Toshiba Corp | Jointing of casing of sealed type compressor |
| CN2860718Y (en) * | 2005-12-02 | 2007-01-24 | 中国重型汽车集团有限公司 | Special fixture for metal housing combination welding |
| CN201300294Y (en) * | 2008-11-19 | 2009-09-02 | 成都飞机工业（集团）有限责任公司 | Automatic butt welding fixture for spherical housing device |
| CN201815811U (en) * | 2010-08-23 | 2011-05-04 | 南昌三锐机电设备有限公司 | Automatic welding machine for efficient compressor housing |
-
2010
- 2010-08-23 CN CN2010102609745A patent/CN101941125A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6137389A (en) * | 1984-07-27 | 1986-02-22 | Toshiba Corp | Welding and assembling method of closed type compressor |
| JPH02252985A (en) * | 1989-03-27 | 1990-10-11 | Toshiba Corp | Jointing of casing of sealed type compressor |
| CN2860718Y (en) * | 2005-12-02 | 2007-01-24 | 中国重型汽车集团有限公司 | Special fixture for metal housing combination welding |
| CN201300294Y (en) * | 2008-11-19 | 2009-09-02 | 成都飞机工业（集团）有限责任公司 | Automatic butt welding fixture for spherical housing device |
| CN201815811U (en) * | 2010-08-23 | 2011-05-04 | 南昌三锐机电设备有限公司 | Automatic welding machine for efficient compressor housing |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084665B (en) * | 2013-04-01 | 2016-06-15 | 珠海启世机械设备有限公司 | A kind of compressor three spot-welding equipment |
| CN104084665A (en) * | 2013-04-01 | 2014-10-08 | 珠海启世机械设备有限公司 | Three-spot welding equipment for compressor |
| CN104353943B (en) * | 2014-11-10 | 2016-01-20 | 深圳市鹏煜威科技有限公司 | A kind of production equipment of refrigerant compressor housing |
| CN104353943A (en) * | 2014-11-10 | 2015-02-18 | 深圳市鹏煜威科技有限公司 | Production equipment of refrigeration compressor casing |
| CN104827222A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Upper pressing device of welding machine for enclosed compressor top shell |
| CN104827220A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Compressor top shell pressing mechanism of welding machine for enclosed compressor top shell |
| CN104827221A (en) * | 2015-05-12 | 2015-08-12 | 吴中区横泾嘉运模具厂 | Servo lower pressing device of welding machine for enclosed compressor top shell |
| CN104827220B (en) * | 2015-05-12 | 2016-09-07 | 吴中区横泾嘉运模具厂 | The compressor reducer upper casing hold-down mechanism of closed compressor reducer upper casing bonding machine |
| CN105750799A (en) * | 2016-03-30 | 2016-07-13 | 广东顺德三合工业自动化设备有限公司 | Three-point welding positioning device for compressor body |
| CN105750799B (en) * | 2016-03-30 | 2018-08-17 | 广东顺德三合工业自动化设备股份有限公司 | Compressor body three is spot welded positioning device |
| CN114799582A (en) * | 2022-05-20 | 2022-07-29 | 杭州钱江制冷压缩机集团有限公司 | Compressor assembling equipment and assembling method |
| CN114799582B (en) * | 2022-05-20 | 2023-12-26 | 杭州钱江制冷压缩机集团有限公司 | Compressor assembly equipment and assembly method |
| CN115139001A (en) * | 2022-07-12 | 2022-10-04 | 绍兴市城投建筑工业化制造有限公司 | Automatic welding system and application thereof |
| CN115139001B (en) * | 2022-07-12 | 2024-05-10 | 绍兴市城投建筑工业化制造有限公司 | Automatic welding system and application thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| DD01 | Delivery of document by public notice |
Addressee: Nanchang Sanrui Electromechanical Equipment Co., Ltd. Document name: Notification that Application Deemed to be Withdrawn |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110112 |