CN201814878U - Steam intake and exhaust device of sterilizer - Google Patents

Steam intake and exhaust device of sterilizer Download PDF

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CN201814878U
CN201814878U CN2010205344582U CN201020534458U CN201814878U CN 201814878 U CN201814878 U CN 201814878U CN 2010205344582 U CN2010205344582 U CN 2010205344582U CN 201020534458 U CN201020534458 U CN 201020534458U CN 201814878 U CN201814878 U CN 201814878U
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steam
sterilization
heat exchanger
valve
exhaust device
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王波
周利军
傅佩顺
郭成虎
张志林
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Shinva Medical Instrument Co Ltd
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Abstract

一种灭菌器进汽排汽装置,包括灭菌内室,其特征在于:还包括换热器、真空泵和除菌过滤器,灭菌内室底部开有进汽口,顶部开有排汽口,进汽口处连接有蒸汽进管,进汽口还通过管路依次连接换热器和真空泵的进口,真空泵的出口连接有排水管,排汽口通过管路连接除菌过滤器后接入换热器与进汽口之间的管路中。灭菌器进汽排汽装置由于设置了挡汽板,迫使蒸汽进入灭菌内室后分散开,均布在整个灭菌内室水平面中,避免产生盲区,进汽时可使得蒸汽在进入灭菌内室对灭菌物品加热的时候,首先遇到的是冷凝水而对其加热,使冷凝水始终处于灭菌状态,排汽时,废气经由除菌过滤器后排放,避免了产生污染,提高了工作效率,降低了处理成本。

Figure 201020534458

A steam inlet and exhaust device for a sterilizer, comprising a sterilizing inner chamber, characterized in that it also includes a heat exchanger, a vacuum pump and a sterilizing filter, the bottom of the sterilizing inner chamber is provided with a steam inlet, and the top is provided with an exhaust port The steam inlet is connected to the steam inlet pipe, and the steam inlet is connected to the inlet of the heat exchanger and the vacuum pump in turn through the pipeline. The outlet of the vacuum pump is connected to the drain pipe, and the steam exhaust port is connected to the sterilization filter through the pipeline and then connected into the pipeline between the heat exchanger and the steam inlet. The steam inlet and exhaust device of the sterilizer is equipped with a steam baffle, which forces the steam to disperse after entering the sterilization inner chamber, and is evenly distributed in the horizontal plane of the entire sterilization inner chamber to avoid blind spots. When the bacteria chamber heats the sterilized items, the condensed water is first encountered and heated, so that the condensed water is always in a sterilized state. When exhausting steam, the exhaust gas is discharged through the sterilizing filter to avoid pollution. Improve work efficiency and reduce processing costs.

Figure 201020534458

Description

灭菌器进汽排汽装置 Sterilizer inlet steam exhaust device

技术领域technical field

本实用新型涉及一种灭菌器进汽排汽装置,特别涉及一种用于各类湿热净化灭菌器的进汽排汽装置,属于制药机械领域。The utility model relates to a steam inlet and exhaust device for a sterilizer, in particular to a steam inlet and exhaust device for various damp heat purification sterilizers, belonging to the field of pharmaceutical machinery.

背景技术Background technique

目前的各类脉动真空灭菌器,其进汽排汽方式均为上部进汽、下部排汽。此种方式对于一股的灭菌物品可满足要求,但对于一些危害性较大的物品,尤其是在生物制药行业里,生产过程中产生的一些污染物品,在其灭菌过程中产生的排放物无法同步进行灭菌处理,需将其收集起来单独处理。这种二次收集的方式效率较低,工作周期延长,且处理成本提高。All kinds of current pulsating vacuum sterilizers use steam intake and exhaust from the upper part and steam exhaust from the lower part. This method can meet the requirements for a general sterilized item, but for some more harmful items, especially in the biopharmaceutical industry, some polluted items generated during the production process, the emissions generated during the sterilization process Items that cannot be sterilized simultaneously must be collected and processed separately. The efficiency of this secondary collection is low, the working cycle is prolonged, and the processing cost is increased.

实用新型内容Utility model content

根据以上现有技术中的不足,本实用新型要解决的技术问题是:提供一种解决了上述缺陷的,提高了工作效率,降低了处理成本的灭菌器进汽排汽装置。According to the deficiencies in the prior art above, the technical problem to be solved by the utility model is: to provide a steam inlet and exhaust device for the sterilizer which solves the above defects, improves the work efficiency and reduces the processing cost.

本实用新型解决其技术问题所采用的技术方案是:一种灭菌器进汽排汽装置,包括灭菌内室,其特征在于:还包括换热器、真空泵和除菌过滤器,灭菌内室底部开有进汽口,顶部开有排汽口,进汽口处连接有蒸汽进管,进汽口还通过管路依次连接换热器和真空泵的进口,真空泵的出口连接有排水管,排汽口通过管路连接除菌过滤器后接入换热器与进汽口之间的管路中。The technical solution adopted by the utility model to solve the technical problem is: a steam inlet and exhaust device for a sterilizer, which includes a sterilization inner chamber, and is characterized in that it also includes a heat exchanger, a vacuum pump and a sterilization filter, and the sterilization There is a steam inlet at the bottom of the inner chamber, and a steam exhaust at the top. The steam inlet is connected to a steam inlet pipe. The steam inlet is also connected to the inlet of the heat exchanger and the vacuum pump through the pipeline, and the outlet of the vacuum pump is connected to a drain pipe. , the exhaust port is connected to the sterilizing filter through the pipeline and then connected to the pipeline between the heat exchanger and the steam inlet.

所述的进汽口位于灭菌内室底部中央位置,排汽口位于灭菌内室顶部中央位置。The steam inlet is located at the center of the bottom of the sterilizing inner chamber, and the steam exhaust is located at the center of the top of the sterilizing inner chamber.

所述的进汽口上方设有挡汽板。A steam baffle is arranged above the steam inlet.

所述的蒸汽进管上设有第一阀门,换热器与进汽口之间的管路上设有第二阀门。The steam inlet pipe is provided with a first valve, and the pipe between the heat exchanger and the steam inlet is provided with a second valve.

所述的换热器上连接有冷却水进管和冷却水出管,冷却水进管上设有第三阀门。The heat exchanger is connected with a cooling water inlet pipe and a cooling water outlet pipe, and the cooling water inlet pipe is provided with a third valve.

所述的除菌过滤器与换热器之间的管路上设有抽空阀,抽空阀处并联设置有小排气阀和手动调节阀。An evacuation valve is provided on the pipeline between the sterilizing filter and the heat exchanger, and a small exhaust valve and a manual regulating valve are arranged in parallel at the evacuation valve.

所述的除菌过滤器外部套有电加热套。The outside of the sterilizing filter is covered with an electric heating jacket.

灭菌过程中产生的排放物包括废气和冷凝水,二者均带有大量未处理的病毒。废气指的是灭菌物品装载后灭菌内室的空气,在灭菌开始前需要将该部分气体排出灭菌内室,以免影响蒸汽的穿透性,影响灭菌效果;废水指的是灭菌过程中蒸汽进入灭菌内室后,遇到主体内壁和灭菌物品,冷凝后产生的水分。这些排放物必须经过灭菌处理后才能排放。Emissions from the sterilization process include off-gases and condensate, both of which carry high levels of untreated virus. Exhaust gas refers to the air in the sterilization inner chamber after the sterilized items are loaded, and this part of the gas needs to be discharged out of the sterilization inner chamber before the sterilization starts, so as not to affect the penetrability of the steam and affect the sterilization effect; waste water refers to the sterilization During the sterilization process, after the steam enters the sterilization inner chamber, it encounters the inner wall of the main body and the sterilized items, and the moisture generated after condensation. These discharges must be sterilized before they can be discharged.

进汽口上方设置的挡汽板迫使蒸汽进入灭菌内室后分散开,均布在整个灭菌内室水平面中,避免产生盲区,然后蒸汽由下而上,占据整个灭菌内室。The steam baffle set above the steam inlet forces the steam to enter the sterilization inner chamber and spread out, evenly distributed in the entire horizontal plane of the sterilization inner chamber to avoid blind spots, and then the steam occupies the entire sterilization inner chamber from bottom to top.

进汽时,蒸汽经过第一阀门和位于灭菌内室底部进汽口进入灭菌内室,可使得蒸汽在进入灭菌内室对灭菌物品加热的时候,首先遇到的是冷凝水而对其加热,这样可使冷凝水始终处于灭菌状态。When steam enters, the steam enters the sterilization inner chamber through the first valve and the steam inlet located at the bottom of the sterilization inner chamber, so that when the steam enters the sterilization inner chamber to heat the sterilized items, the first thing it encounters is condensed water instead of Heat it so that the condensate is always sterile.

排汽时,排汽管路分为两路,分别是灭菌结束前的排汽和灭菌结束后的排汽。其中灭菌结束后的排汽也可称为排水,因为灭菌过程已经结束,灭菌内室的冷凝水和蒸汽均可直接排放,在真空泵的强制作用下,依次经过第二阀门、换热器进入真空泵并排出。灭菌结束前的排汽较为复杂,由于灭菌未完成,废气不能直接排放,须经过除菌过滤后排放,依次经过除菌过滤器、抽空阀或小排气阀、换热器进入真空泵并排出。其中抽空阀用于脉动阶段的排汽,小排气阀配合手动调节阀,用于灭菌阶段的排汽。排汽过程中,蒸汽遇到除菌过滤器的滤芯,必然会产生一些冷凝水,而影响排汽的速度。因此在除菌过滤器的外表面增加了一个电加热套,对滤芯进行加温,尽量减少冷凝水的产生。When exhausting steam, the exhaust steam pipeline is divided into two routes, which are the exhaust steam before the end of sterilization and the exhaust steam after the end of sterilization. The exhaust steam after sterilization can also be called drainage, because the sterilization process has ended, the condensed water and steam in the sterilization inner chamber can be discharged directly, and under the force of the vacuum pump, they will pass through the second valve, heat exchange, etc. The device enters the vacuum pump and exits. Exhaust steam before the end of sterilization is more complicated. Since the sterilization is not completed, the exhaust gas cannot be discharged directly. It must be discharged after sterilization and filtration, and then enter the vacuum pump through the sterilization filter, evacuation valve or small exhaust valve, and heat exchanger in turn. discharge. Among them, the evacuation valve is used for steam exhaust in the pulsation stage, and the small exhaust valve is used for exhaust steam in the sterilization stage with a manual adjustment valve. During the steam exhaust process, when the steam encounters the filter element of the sterilizing filter, some condensed water will inevitably be produced, which will affect the speed of exhaust steam. Therefore, an electric heating jacket is added to the outer surface of the sterilizing filter to heat the filter element and minimize the generation of condensed water.

本实用新型所具有的有益效果是:灭菌器进汽排汽装置由于设置了挡汽板,迫使蒸汽进入灭菌内室后分散开,均布在整个灭菌内室水平面中,避免产生盲区,然后蒸汽由下而上,占据整个灭菌内室,进汽时,蒸汽经过第一阀门和位于灭菌内室底部进汽口进入灭菌内室,可使得蒸汽在进入灭菌内室对灭菌物品加热的时候,首先遇到的是冷凝水而对其加热,这样可使冷凝水始终处于灭菌状态,排汽时,废气经由除菌过滤器后排放,避免了产生污染,提高了工作效率,降低了处理成本。The beneficial effects of the utility model are: the steam inlet and exhaust device of the sterilizer is equipped with a steam shield, forcing the steam to disperse after entering the sterilizing inner chamber, and evenly distribute it in the horizontal plane of the entire sterilizing inner chamber, avoiding blind spots , and then the steam occupies the entire sterilization inner chamber from bottom to top. When entering the steam, the steam enters the sterilization inner chamber through the first valve and the steam inlet located at the bottom of the sterilization inner chamber, which can make the steam enter the sterilization inner chamber When heating sterilized items, the condensed water is first encountered and heated, so that the condensed water is always in a sterilized state. When exhausting steam, the exhaust gas is discharged through the sterilizing filter, which avoids pollution and improves Work efficiency, reduce processing costs.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1、灭菌内室;2、换热器;3、真空泵;4、除菌过滤器;5、进汽口;6、排汽口;7、蒸汽进管;8、排水管;9、挡汽板;10、第一阀门;11、第二阀门;12、冷却水进管;13、冷却水出管;14、第三阀门;15、抽空阀;16、小排气阀;17、手动调节阀,18、电加热套。In the figure: 1. Sterilization inner chamber; 2. Heat exchanger; 3. Vacuum pump; 4. Sterilization filter; 5. Steam inlet; 6. Steam exhaust; 7. Steam inlet pipe; 8. Drainage pipe; 9. Steam baffle; 10. First valve; 11. Second valve; 12. Cooling water inlet pipe; 13. Cooling water outlet pipe; 14. Third valve; 15. Evacuation valve; 16. Small exhaust valve; 17. Manual regulating valve, 18. Electric heating jacket.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例做进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:

如图1所示,灭菌内室1底部开有进汽口5,顶部开有排汽口6,进汽口5处连接有蒸汽进管7,进汽口5还通过管路依次连接换热器2和真空泵3的进口,真空泵3的出口连接有排水管8,排汽口6通过管路连接除菌过滤器4后接入换热器2与进汽口5之间的管路中;进汽口5位于灭菌内室1底部中央位置,排汽口6位于灭菌内室1顶部中央位置;进汽口5上方设有挡汽板9;蒸汽进管7上设有第一阀门10,换热器2与进汽口5之间的管路上设有第二阀门11;换热器2上连接有冷却水进管12和冷却水出管13,冷却水进管12上设有第三阀门14;除菌过滤器4与换热器2之间的管路上设有抽空阀15,抽空阀15处并联设置有小排气阀16和手动调节阀17,除菌过滤器4外部套有电加热套18。As shown in Figure 1, there is a steam inlet 5 at the bottom of the sterilization inner chamber 1, and a steam exhaust port 6 at the top. The inlet of the heater 2 and the vacuum pump 3, and the outlet of the vacuum pump 3 are connected with a drain pipe 8, and the exhaust port 6 is connected to the sterilizing filter 4 through the pipeline and then connected to the pipeline between the heat exchanger 2 and the steam inlet 5 The steam inlet 5 is located at the center of the bottom of the sterilizing inner chamber 1, and the steam outlet 6 is located at the center of the top of the sterilizing inner chamber 1; the steam inlet 5 is provided with a steam baffle 9; the steam inlet pipe 7 is provided with a first Valve 10, a second valve 11 is provided on the pipeline between heat exchanger 2 and steam inlet 5; cooling water inlet pipe 12 and cooling water outlet pipe 13 are connected on heat exchanger 2, and cooling water inlet pipe 12 is provided with There is a third valve 14; an evacuation valve 15 is arranged on the pipeline between the sterilizing filter 4 and the heat exchanger 2, and a small exhaust valve 16 and a manual regulating valve 17 are arranged in parallel at the evacuating valve 15, and the sterilizing filter 4 An electric heating jacket 18 is sheathed on the outside.

进汽口5上方设置的挡汽板9迫使蒸汽进入灭菌内室1后分散开,均布在整个灭菌内室1水平面中,避免产生盲区,然后蒸汽由下而上,占据整个灭菌内室1。The steam baffle plate 9 set above the steam inlet 5 forces the steam to enter the sterilization inner chamber 1 and spread out, evenly distributed in the horizontal plane of the entire sterilization inner chamber 1, to avoid blind spots, and then the steam occupies the entire sterilization chamber from bottom to top. Inner room 1.

进汽时,蒸汽经过第一阀门11和位于灭菌内室1底部进汽口5进入灭菌内室1,可使得蒸汽在进入灭菌内室1对灭菌物品加热的时候,首先遇到的是冷凝水而对其加热,这样可使冷凝水始终处于灭菌状态。When steam enters, the steam enters the sterilization inner chamber 1 through the first valve 11 and the steam inlet 5 located at the bottom of the sterilization inner chamber 1, so that when the steam enters the sterilization inner chamber 1 to heat the sterilized articles, it first encounters The condensed water is heated so that the condensed water is always in a sterile state.

排汽时,排汽管路分为两路,分别是灭菌结束前的排汽和灭菌结束后的排汽。其中灭菌结束后的排汽也可称为排水,因为灭菌过程已经结束,灭菌内室1的冷凝水和蒸汽均可直接排放,在真空泵3的强制作用下,依次经过第二阀门11、换热器2进入真空泵3并排出。灭菌结束前的排汽较为复杂,由于灭菌未完成,废气不能直接排放,须经过除菌过滤后排放,依次经过除菌过滤器4、抽空阀15或小排气阀16、换热器2进入真空泵3并排出。其中抽空阀15用于脉动阶段的排汽,小排气阀16配合手动调节阀17,用于灭菌阶段的排汽。排汽过程中,蒸汽遇到除菌过滤器4的滤芯,必然会产生一些冷凝水,而影响排汽的速度。因此在除菌过滤器4的外表面增加了一个电加热套18,对滤芯进行加温,尽量减少冷凝水的产生。When exhausting steam, the exhaust steam pipeline is divided into two routes, which are the exhaust steam before the end of sterilization and the exhaust steam after the end of sterilization. The exhaust steam after sterilization can also be called drainage, because the sterilization process has ended, the condensed water and steam in the sterilization inner chamber 1 can be discharged directly, and under the force of the vacuum pump 3, they will pass through the second valve 11 in turn. , The heat exchanger 2 enters the vacuum pump 3 and discharges. The exhaust gas before the sterilization is completed is more complicated. Since the sterilization is not completed, the exhaust gas cannot be discharged directly. It must be discharged after sterilization and filtration, and then pass through the sterilization filter 4, the evacuation valve 15 or the small exhaust valve 16, and the heat exchanger. 2 into the vacuum pump 3 and out. Among them, the evacuation valve 15 is used for steam exhaust in the pulsation stage, and the small exhaust valve 16 cooperates with the manual regulating valve 17 for steam exhaust in the sterilization stage. During the steam exhaust process, when the steam encounters the filter element of the sterilizing filter 4, some condensed water will inevitably be generated, which will affect the steam exhaust speed. Therefore, an electric heating jacket 18 is added to the outer surface of the bacteria-removing filter 4 to heat the filter core and reduce the generation of condensed water as much as possible.

Claims (7)

1. steriliser admission steam exhaust device, comprise sterilization inner room (1), it is characterized in that: also comprise heat exchanger (2), vacuum pump (3) and sterilizing filter (4), sterilization inner room (1) bottom has air intake (5), the top has steam drain (6), air intake (5) locates to be connected with steam inlet tube (7), air intake (5) also connects the import of heat exchanger (2) and vacuum pump (3) successively by pipeline, the outlet of vacuum pump (3) is connected with drain pipe (8), and steam drain (6) is by in the pipeline between pipeline connection sterilizing filter (4) back access heat exchanger (2) and the air intake (5).
2. steriliser admission steam exhaust device according to claim 1 is characterized in that: described air intake (5) is positioned at sterilization inner room (1) bottom center position, and steam drain (6) is positioned at sterilization inner room (1) center of top position.
3. steriliser admission steam exhaust device according to claim 1 is characterized in that: described air intake (5) top is provided with steam baffle (9).
4. steriliser admission steam exhaust device according to claim 1 is characterized in that: described steam inlet tube (7) is provided with first valve (10), and the pipeline between heat exchanger (2) and the air intake (5) is provided with second valve (11).
5. steriliser admission steam exhaust device according to claim 1 is characterized in that: be connected with cooling water inlet pipe (12) and cooling water outlet tube (13) on the described heat exchanger (2), cooling water inlet pipe (12) is provided with the 3rd valve (14).
6. steriliser admission steam exhaust device according to claim 1, it is characterized in that: the pipeline between described sterilizing filter (4) and the heat exchanger (2) is provided with evacuation valve (15), and evacuation valve (15) locates to be arranged in parallel little air bleeding valve (16) and manual modulation valve (17).
7. steriliser admission steam exhaust device according to claim 1 is characterized in that: described sterilizing filter (4) outside is with electrical heating cover (18).
CN2010205344582U 2010-09-17 2010-09-17 Steam intake and exhaust device of sterilizer Expired - Fee Related CN201814878U (en)

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CN103394106A (en) * 2013-07-30 2013-11-20 山东新华医疗器械股份有限公司 Steam sterilizer and sterilization process
CN104605464A (en) * 2015-02-16 2015-05-13 诸城市良工机械有限公司 Sterilization and dehydration treatment equipment
CN105222607A (en) * 2015-10-19 2016-01-06 老肯医疗科技股份有限公司 A kind of heat exchanger feed regulator of pulse vacuum pressuresteam sterilization equipment
CN108355144A (en) * 2018-03-23 2018-08-03 无锡海德曼医疗设备有限公司 Small-sized sterilizer pipe-line system
CN108379604A (en) * 2018-03-23 2018-08-10 无锡海德曼医疗设备有限公司 Sterilizer pipe-line system
CN110835132A (en) * 2018-08-15 2020-02-25 永大明仪器股份有限公司 Wastewater treatment structure of sterilization pot
CN116650682A (en) * 2023-05-05 2023-08-29 江苏艾克斯医疗设备有限公司 Sterilizer meeting biological requirements and control method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103394106A (en) * 2013-07-30 2013-11-20 山东新华医疗器械股份有限公司 Steam sterilizer and sterilization process
CN104605464A (en) * 2015-02-16 2015-05-13 诸城市良工机械有限公司 Sterilization and dehydration treatment equipment
CN105222607A (en) * 2015-10-19 2016-01-06 老肯医疗科技股份有限公司 A kind of heat exchanger feed regulator of pulse vacuum pressuresteam sterilization equipment
CN108355144A (en) * 2018-03-23 2018-08-03 无锡海德曼医疗设备有限公司 Small-sized sterilizer pipe-line system
CN108379604A (en) * 2018-03-23 2018-08-10 无锡海德曼医疗设备有限公司 Sterilizer pipe-line system
CN110835132A (en) * 2018-08-15 2020-02-25 永大明仪器股份有限公司 Wastewater treatment structure of sterilization pot
CN116650682A (en) * 2023-05-05 2023-08-29 江苏艾克斯医疗设备有限公司 Sterilizer meeting biological requirements and control method thereof
CN116650682B (en) * 2023-05-05 2024-05-17 江苏艾克斯医疗设备有限公司 Sterilizer meeting biological requirements and control method thereof

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