CN201678068U - Fast counting device of welding rod - Google Patents
Fast counting device of welding rod Download PDFInfo
- Publication number
- CN201678068U CN201678068U CN2010201908552U CN201020190855U CN201678068U CN 201678068 U CN201678068 U CN 201678068U CN 2010201908552 U CN2010201908552 U CN 2010201908552U CN 201020190855 U CN201020190855 U CN 201020190855U CN 201678068 U CN201678068 U CN 201678068U
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- counting
- welding rod
- conduit
- counting module
- push
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Abstract
The utility model relates to a counting device for automatically counting and grouping strip-shaped products, which comprises a material accumulating part and a welding rod counting part, wherein the material accumulating part comprises a blanking baffle plate, a blanking baffle plate upright column, a blanking sliding plate and a blanking sliding plate upright column, the welding rod counting part comprises a mould pushing cylinder, a counting mould, a counting plate and a counting plate pushing cylinder, and the final purposes of counting strip-shaped materials and finally entering into a U-shaped box are realized under the control of a PLC program controller. When the detection signal of a welding rod counting detection probe informs the PLC program controller about that welding rods in a current groove are not transported in place, the PLC program controller at the time stops the action of each cylinder until the welding rods in the current groove are counted in place. Compared with a traditional welding rod counting device adopting a photoelectric technology, the device has the outstanding advantages of accurate counting, high speed, simpler structure and capability of being adapted to the production speed of an automatic production line for the welding rods.
Description
Technical field
The utility model belongs to package packing machine, particularly relates to the quick counting assembly of a kind of welding rod.
Background technology
In general electrode packaging process, substantially all be to replace artificial counting for the counting of welding rod, but there is the inaccurate root problem of counting in weighing method by weighing method.
There is the inaccurate root problem of counting for solving weighing method, in existing electrode packaging line, adopts the photoelectric counting device mostly.Photoelectric counting needs the physical construction of more complicated to be cooperated, and for example, has certain interval between the welding rod for accurate counting machine tool structure must make, or the like.
Not only there is the problem of complicated in mechanical structure in the electrode packaging line of above-mentioned employing photoelectric counting device, also has the slower defective of counting rate.
Summary of the invention
The utility model is the slower technical matters of complicated in mechanical structure, counting rate that exists for the electrode packaging line that solves available technology adopting photoelectric counting device, and proposes the quick counting assembly of a kind of welding rod.
The utility model is taked following technical scheme for achieving the above object: a hopper, be provided with and make the laterally end opening of output of welding rod, the hopper end opening is connected the vertical channel that only passes through for single-row horizontal welding rod, the bottom of vertical channel is connected counting module, described counting module is provided with two welding rods arranged side by side and embeds the counting conduit, each height of counting conduit equal to set the welding rod radical diameter and, counting module is provided with and makes it reciprocal motion of translation and make and respectively count the push-pull mechanism that conduit alternately coincides with the vertical channel bottom nozzle, the bottom linking of described counting module has fixing, the stay bearing plate that has two blanking ports arranged side by side, the counting module that push-and-pull puts in place its respectively count conduit at the bottom of mouth coincide with the corresponding blanking port of stay bearing plate respectively, blanking port below is provided with the welding rod carriage; This device is provided with the PLC programming controller, and this programming controller is provided with the control program of control push-pull mechanism push-and-pull number of times and each push-and-pull pitch time.
The utility model can also be taked following technical measures:
Described hopper is provided with the disturbance roller that is respectively in hopper end opening both sides, and the roll shaft of both sides disturbance roller fixes with the interlock fork, and the interlock fork is connected with motor-driven piston crank mechanism.
The described vertical channel that only passes through for single-row horizontal welding rod is made of the symmetrical guide bar that is respectively in hopper end opening both sides.
Described counting module is provided with the sliding support mechanism that is made of slide rail and slide, and slide is individually fixed in the counting module two ends, is fixed in stay bearing plate with the corresponding slide rail of each slide.
The push-pull mechanism of described counting module is made of cylinder arranged side by side, and the piston rod and the counting module sidewall of cylinder fix side by side.
Mouth is provided with recess and the backing plate that is embedded in its conduit height of change of this recess at the bottom of the described counting module one counting conduit, plate thickness equals diameter of electrode, backing plate is provided with the cylinder arranged side by side that makes it to break away from the reciprocal motion of translation of mouth at the bottom of the counting conduit, and the piston rod and the backing plate of cylinder fix side by side.
The beneficial effects of the utility model and advantage are: hopper of this device and vertical channel make the welding rod that is deposited in the hopper become single-row orderly welding rod stream under the cooperation of disturbance roller, for counting module is counted the condition that provides the foundation.The counting module of this device sets up two counting conduits separately, each height of counting conduit equal respectively to set the welding rod radical diameter and, as long as welding rod stream alternately fills up and respectively counts conduit and set alternate frequency and guarantee that it is that the welding rod quantity of a count cycle is consistent that welding rod fills up alternate frequency that counting conduit required time then stipulates, promptly equals the welding rod quantity of setting.Alternate frequency and fill up counting conduit required time and control by the PLC programming controller, pitch time between count cycle is for filling vacancies in the proper order the time of welding rod carriage, this time can equal welding rod and fill up counting conduit required time, also can be established the time in addition by the PLC programming controller.This device is compared with the existing welding rod counting assembly of photoelectric technology that adopts, and has the outstanding advantage that counting is accurate, speed is fast, structure is comparatively simple, can adapt to welding rod automatic production lines speed of production.
Description of drawings
Accompanying drawing 1 is the example structure scheme drawing.
Accompanying drawing 3 is counting module and dependency structure generalized section.
Number in the figure: 1 hopper, 2 frame plates, 3 disturbance rollers, 4 interlock forks, 5 counting modules, 5-1 left side counting conduit, the right counting of 5-2 conduit, 6 slides, 7 slide rails, 8 piston crank mechanisms, 9 motors, 10 counting module push-and-pull cylinders, 11 stay bearing plates, 11-1 left side blanking port, the right blanking port of 11-2,12 frames, 13 guide bars, 14 backing plates, 15 backing plate push-and-pull cylinders, 16 vertical channels, 17 welding rods.
The specific embodiment
Further specify the utility model below in conjunction with embodiment and accompanying drawing thereof.
Embodiment as shown in Figure 1, 2, 3, the hopper 1 that frame plate 2 supports are provided with and make the laterally end openings of output of welding rod 17, and the hopper end opening is connected the vertical channel 16 that only passes through for single-row welding rod, and vertical channel is made of the symmetrical guide bar 13 that is respectively in hopper end opening both sides.
The bottom of vertical channel 16 is connected has counting module 5, this counting module to be provided with left side counting conduit 5-1 and right counting conduit 5-2 that two welding rods arranged side by side can embed, each height of counting conduit equal respectively to set welding rod 17 radicals diameter and.
In Fig. 2,3 illustrated embodiments, the end mouth of left side counting conduit 5-1 is provided with recess and is embedded in the backing plate 14 of this recess, the welding rod quantity of this conduit embedding of institutional adjustment by changing this counting conduit usable height.Backing plate 14 thickness of embodiment equal diameter of electrode, and promptly the welding rod quantity of left side counting conduit 5-1 is lacked one than right counting conduit 5-2, and this adjusting mechanism is according to the needs setting of single bag welding rod quantity.Backing plate 14 is provided with the backing plate cylinder 15 arranged side by side that makes it to break away from the reciprocal motion of translation of mouth at the bottom of the counting conduit, and the piston rod and the backing plate of backing plate cylinder arranged side by side fix.
The bottom of counting module 5 be connected have be fixed in frame 12, have left blanking port 12-1 arranged side by side and the stay bearing plate 11 of right blanking port 12-2.The counting module that push-and-pull puts in place its respectively count conduit at the bottom of mouth coincide with the corresponding blanking port of stay bearing plate respectively, with Fig. 3 is example, by counting module push-and-pull cylinder 10 it is pushed into left lateral position behind the left side of the counting module 5 counting conduit 5-1 embedding full weld bar, Di Kou and the left blanking port 12-1 of left side counting conduit 5-1 coincide, and meanwhile right counting conduit 5-2 and vertical channel 16 bottom nozzles coincide and embed welding rod.PLC programming controller control backing plate cylinder 15 drawback movements arranged side by side, backing plate 14 break away from mouth at the bottom of the counting conduit 5-1 of a left side, and the welding rod in the counting conduit of a left side falls into the welding rod carriage (not shown) of blanking port below from left blanking port 12-1.Subsequently, PLC programming controller control counting module push-and-pull cylinder 10 drawback movements, counting module 5 is pulled to right lateral position, Di Kou and the right blanking port 12-2 of right counting conduit 5-2 coincide, welding rod falls into the welding rod carriage of blanking port below from right blanking port 12-2, meanwhile, left side counting conduit 5-1 and vertical channel 16 bottom nozzles coincide and embed welding rod.The number of times that above process is carried out procedure stipulation repeatedly then a count cycle promptly finish, program enters period interval time, fills vacancies in the proper order next welding rod carriage and repeats aforementioned counting process.
As shown in Figure 1, 2, hopper 1 is provided with the disturbance roller 3 that is respectively in hopper end opening both sides, and the roll shaft of both sides disturbance roller fixes with interlock fork 4, and interlock fork 4 is connected with the piston crank mechanism 8 that is driven by motor 9, makes disturbance roller 3 round rotations of hopper end opening both sides.Perturbation mechanism can avoid welding rod to be jammed in the hopper end opening, makes welding rod stream uninterrupted.
Claims (6)
1. quick counting assembly of welding rod, it is characterized in that: a hopper, be provided with and make the laterally end opening of output of welding rod, the hopper end opening is connected the vertical channel that only passes through for single-row horizontal welding rod, the bottom of vertical channel is connected counting module, described counting module is provided with two welding rods arranged side by side and embeds the counting conduit, each height of counting conduit equal to set the welding rod radical diameter and, counting module is provided with and makes it reciprocal motion of translation and make and respectively count the push-pull mechanism that conduit alternately coincides with the vertical channel bottom nozzle, the bottom linking of described counting module has fixing, the stay bearing plate that has two blanking ports arranged side by side, the counting module that push-and-pull puts in place its respectively count conduit at the bottom of mouth coincide with the corresponding blanking port of stay bearing plate respectively, blanking port below is provided with the welding rod carriage; This device is provided with the PLC programming controller, and this programming controller is provided with the control program of control push-pull mechanism push-and-pull number of times and each push-and-pull pitch time.
2. counting assembly according to claim 1 is characterized in that: described hopper is provided with the disturbance roller that is respectively in hopper end opening both sides, and the roll shaft of both sides disturbance roller fixes with the interlock fork, and the interlock fork is connected with motor-driven piston crank mechanism.
3. counting assembly according to claim 1 is characterized in that: the described vertical channel that only passes through for single-row horizontal welding rod is made of the symmetrical guide bar that is respectively in hopper end opening both sides.
4. counting assembly according to claim 1 is characterized in that: described counting module is provided with the sliding support mechanism that is made of slide rail and slide, and slide is individually fixed in the counting module two ends, is fixed in stay bearing plate with the corresponding slide rail of each slide.
5. counting assembly according to claim 1 is characterized in that: the push-pull mechanism of described counting module is made of cylinder arranged side by side, and the piston rod and the counting module sidewall of cylinder fix side by side.
6. counting assembly according to claim 1, it is characterized in that: mouth is provided with recess and the backing plate that is embedded in its conduit height of change of this recess at the bottom of the described counting module one counting conduit, plate thickness equals diameter of electrode, backing plate is provided with the cylinder arranged side by side that makes it to break away from the reciprocal motion of translation of mouth at the bottom of the counting conduit, and the piston rod and the backing plate of cylinder fix side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201908552U CN201678068U (en) | 2010-05-14 | 2010-05-14 | Fast counting device of welding rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201908552U CN201678068U (en) | 2010-05-14 | 2010-05-14 | Fast counting device of welding rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201678068U true CN201678068U (en) | 2010-12-22 |
Family
ID=43343123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201908552U Expired - Fee Related CN201678068U (en) | 2010-05-14 | 2010-05-14 | Fast counting device of welding rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201678068U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103848013A (en) * | 2012-12-03 | 2014-06-11 | 浙江伟星实业发展股份有限公司 | Zipper counting machine |
| CN107089366A (en) * | 2017-05-27 | 2017-08-25 | 青岛瑞德神运机电设备有限公司 | Automatic blanking funnel |
| CN112078861A (en) * | 2020-09-26 | 2020-12-15 | 五矿联众(天津)焊接材料有限公司 | Automatic subpackaging device for welding rods |
-
2010
- 2010-05-14 CN CN2010201908552U patent/CN201678068U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103848013A (en) * | 2012-12-03 | 2014-06-11 | 浙江伟星实业发展股份有限公司 | Zipper counting machine |
| CN103848013B (en) * | 2012-12-03 | 2016-04-06 | 浙江伟星实业发展股份有限公司 | A kind of slide fastener meter bar machine |
| CN107089366A (en) * | 2017-05-27 | 2017-08-25 | 青岛瑞德神运机电设备有限公司 | Automatic blanking funnel |
| CN112078861A (en) * | 2020-09-26 | 2020-12-15 | 五矿联众(天津)焊接材料有限公司 | Automatic subpackaging device for welding rods |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101222 Termination date: 20130514 |