CN201677561U - Solar water heater water tank sheet automatic coating system - Google Patents

Solar water heater water tank sheet automatic coating system Download PDF

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Publication number
CN201677561U
CN201677561U CN2010201683718U CN201020168371U CN201677561U CN 201677561 U CN201677561 U CN 201677561U CN 2010201683718 U CN2010201683718 U CN 2010201683718U CN 201020168371 U CN201020168371 U CN 201020168371U CN 201677561 U CN201677561 U CN 201677561U
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China
Prior art keywords
turning
conveying device
water tank
machine
water heater
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Expired - Fee Related
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CN2010201683718U
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Chinese (zh)
Inventor
罗江
张敏
李俊良
李军
万震
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SHANGDONG SANGLE SOLAR ENERGY CO Ltd
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SHANGDONG SANGLE SOLAR ENERGY CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

一种太阳能热水器水箱板材自动覆膜系统,包括覆膜机,其特征是:覆膜机的输入端与板材下料装置的输出端之间设有第一输送装置;还包括对覆膜后的板材进行翻转的180度翻转机,其输入端与覆膜机输出端之间设有第二输送装置;180度翻转机包括两个翻转机构,一翻转机构为翻料机构、另一翻转机构为接料机构,两者错位设置;所述翻料机构的输入端与所述的第二输送装置对应设置;还包括码垛机,所述码垛机包括龙门机架、吸盘组件、堆料小车;所述吸盘组件设置在龙门机架的顶部;所述接料机构与所述码垛机的输入端对应设置。它实现了太阳能热水器水箱板材覆膜自动化流水线作业,提高生产效率,而且减少人为因素影响,提高产品质量。

Figure 201020168371

An automatic coating system for solar water heater water tank panels, including a coating machine, characterized in that: a first conveying device is provided between the input end of the coating machine and the output end of the panel cutting device; The 180-degree turning machine for turning over the board has a second conveying device between the input end and the output end of the laminating machine; the 180-degree turning machine includes two turning mechanisms, one turning mechanism is a material turning mechanism, and the other turning mechanism is Material receiving mechanism, both of which are arranged in dislocation; the input end of the material turning mechanism is set corresponding to the second conveying device; it also includes a stacker, and the stacker includes a gantry frame, a suction cup assembly, and a stacking trolley ; The suction cup assembly is arranged on the top of the gantry frame; The material receiving mechanism is arranged corresponding to the input end of the palletizer. It realizes the automatic assembly line operation of solar water heater water tank plate coating, improves production efficiency, reduces the influence of human factors, and improves product quality.

Figure 201020168371

Description

Solar water heater water tank sheet material automatic film covering system
Technical field
The utility model relates to a kind of solar water heater water tank production equipment, specifically is a kind of solar water heater water tank sheet material automatic film covering system.
Background technology
Along with the development of solar water heater industry, require more and more higher to the automation of producing.And solar water heater water tank plate cutting, equipment for coating film all are independent settings at present, can not automation be connected the realization pipelining between the operation of front and back, production efficiency is very low, and is subjected to artificial factor, even have influence on the quality of production, be a bottleneck of production link therefore always.
The utility model content
In order to overcome the shortcoming that above-mentioned prior art exists, the purpose of this utility model is to provide a kind of solar water heater water tank sheet material automatic film covering system, it has realized the operation of solar water heater water tank sheet material covering film automatic assembly line, enhance productivity, and reduce the human factor influence, improve the quality of products.
For addressing the above problem, the utility model is by the following technical solutions: this solar water heater water tank sheet material automatic film covering system, comprise laminating machine, described laminating machine is provided with automatic film cutting apparatus, is provided with first conveying device of carrying sheet material between the output of the input of described laminating machine and plate cutting device; Also comprise the 180 degree tippers that the sheet material behind the overlay film is overturn, be provided with second conveying device between the input of 180 degree tippers and the output of described laminating machine; Described 180 degree tippers comprise two switching mechanisms that are separately positioned on the left and right sides, and a switching mechanism is that material stirring-up mechanism, another switching mechanism are material receiving mechanism, and both shift to install; Three conveying device, four conveying device corresponding respectively with two switching mechanisms be arranged in parallel; The input of described material stirring-up mechanism and the corresponding setting of described second conveying device; Also comprise stacking machine, described stacking machine comprises gantry stand, Suction cup assembly, windrow dolly; Described Suction cup assembly is arranged on the top of gantry stand; The corresponding setting of input of described material receiving mechanism and described stacking machine.
As further technical scheme of the present utility model:
In this solar water heater water tank sheet material automatic film covering system, described material stirring-up mechanism comprises tilting trestle and drives the stirring cylinder of tilting trestle action; Described material receiving mechanism comprises the connect material cylinder that connects material of frame action of connect material frame and driving.
Further:
In this solar water heater water tank sheet material automatic film covering system, described second conveying device and the 3rd conveying device, the 4th conveying device are roller conveying apparatus.
The beneficial effects of the utility model are: it has realized the operation of solar water heater water tank sheet material covering film automatic assembly line, has improved production efficiency, and reduces the human factor influence, helps improving the quality of products.Two in addition rollover stands overturn by cylinder, and stable action is reliable, than artificial upset, can improve the operating efficiency of production line greatly, and save cost of labor.
Description of drawings
Below in conjunction with drawings and Examples the utility model is described further:
Fig. 1 is the structural representation of the utility model embodiment,
Fig. 2 is the structural representation of laminating machine among the utility model embodiment;
Fig. 3 is the side view of laminating machine among the utility model embodiment;
Fig. 4 is the structural representation of 180 degree tippers among the utility model embodiment;
Among the figure: 1 plate cutting device, 2 first conveying devices, 3 laminating machines, 31 automatic film cutting apparatus, 32 retes, 4 180 degree tippers, 41 tilting trestles, 42 stirring cylinders, 43 framves that connect material, 44 cylinders that connect material, 45 the 3rd conveying devices, 46 the 4th conveying devices, 5 second conveying devices, 6 stacking machines.
The specific embodiment
As shown in Figure 1, this solar water heater water tank sheet material automatic film covering system comprises first conveying device 2, laminating machine 3, second conveying device, 5,180 degree tippers 4, stacking machine 6.
First conveying device 2 is arranged between the output of the input of laminating machine 3 and plate cutting device 1, is mainly used in sheet material and carries.By frame, supporting leg steel construction, compositions such as streamline aluminium profile frame and sliver belt.The aluminium section bar conveying, built-in magnetic stripe, described sheet material can be adsorbed on the strap surface when carrying.Both sides are provided with guiding, adapt to the sheet material of respective width.Carry and adopt frequency control, product orientation is accurate.Entering by artificial auxiliary (the fishplate bar width is narrower) of fishplate bar enters laminating machine.
Laminating machine 3 is provided with automatic film cutting apparatus 31, and shown in Fig. 2,3, film cutting apparatus 31 is used for the automatic cut-out of plate surface rete 32 automatically.Two groups of large-diameter high-accuracy polyurethane cylinder overlay films are carried, and can guarantee well that overlay film is smooth, carry reliable.Cylinder bag polyurethane rear surface correct grinding, roller gap is adjustable.At the pneumatic jacking automatic positioning mechanism of sheet material input port band, guarantee the spacing distance of two sheet materials, be convenient to cut film.Automatic film cutting apparatus is installed between two series cylinders, and blade (the common blade of cutting a sheet of paper) is installed and is changed conveniently.Automatically the blade of film cutting apparatus is changed as required manually, and moving by pneumatic means control of cutting knife is stable and reliable for performance.
The transition that second conveying device 5 is mainly used in the sheet material behind laminating machine 3 overlay films is delivered to 180 degree tippers 4.By frame, supporting leg steel construction, streamline aluminium profile frame, compositions such as conveying cylinder assembly, whole zinc-plated processing of every cylinder.Carry and adopt frequency control, product orientation is accurate.
180 degree tippers 4 are used for the sheet material behind the overlay film is overturn.As shown in Figure 4,180 degree tippers 4 comprise two switching mechanisms that are separately positioned on the left and right sides, and a switching mechanism is that material stirring-up mechanism, another switching mechanism are material receiving mechanism, and both shift to install.The input of described material stirring-up mechanism and the 5 corresponding settings of described second conveying device; The corresponding setting of input of material receiving mechanism and stacking machine 6.Described material stirring-up mechanism comprises tilting trestle 41 and drives the stirring cylinder 42 of tilting trestle action; Described material receiving mechanism comprises and connects material frame 43 and drive the cylinder 44 that connects material of the frame action that connects material.The surface of tilting trestle 41, the frame 43 that connects material is all pasted single face and is planted the army belt, prevents to scratch the sheet material behind the overlay film.180 degree tippers also comprise three conveying device 45, four conveying device 46 corresponding respectively with two switching mechanisms, and two conveyors be arranged in parallel.The 3rd conveying device, the 4th conveying device all adopt the cylinder mode of movement, whole zinc-plated processing of every cylinder.
Stacking machine 6 comprises gantry stand, Suction cup assembly, windrow dolly; Described Suction cup assembly is arranged on the top of gantry stand, sucker suction, Pneumatic elevation.Be mainly used in the sheet material automatic stacking behind the crust overlay film and be stacked on the table top of windrow dolly, manual monitoring also manually moves on to next procedure with the windrow dolly.

Claims (3)

1.太阳能热水器水箱板材自动覆膜系统,包括覆膜机,所述覆膜机上设有自动切膜装置,其特征是:所述的覆膜机的输入端与板材下料装置的输出端之间设有输送板材的第一输送装置;还包括对覆膜后的板材进行翻转的180度翻转机,180度翻转机的输入端与所述覆膜机的输出端之间设有第二输送装置;所述的180度翻转机包括分别设置在左右两侧的两个翻转机构,一翻转机构为翻料机构、另一翻转机构为接料机构,两者错位设置;与两翻转机构分别对应的第三输送装置、第四输送装置平行设置;所述翻料机构的输入端与所述的第二输送装置对应设置;还包括码垛机,所述码垛机包括龙门机架、吸盘组件、堆料小车;所述吸盘组件设置在龙门机架的顶部;所述接料机构与所述码垛机的输入端对应设置。1. The solar water heater water tank plate automatic film coating system includes a film laminating machine, and the film laminating machine is equipped with an automatic film cutting device. There is a first conveying device for conveying the sheet; it also includes a 180-degree turning machine for turning over the coated sheet, and a second conveying device is provided between the input end of the 180-degree turning machine and the output end of the laminating machine. device; the 180-degree turning machine includes two turning mechanisms respectively arranged on the left and right sides, one turning mechanism is a material turning mechanism, the other turning mechanism is a material receiving mechanism, and the two are misplaced; corresponding to the two turning mechanisms respectively The third conveying device and the fourth conveying device are arranged in parallel; the input end of the turning mechanism is arranged correspondingly to the second conveying device; a stacker is also included, and the stacker includes a gantry frame and a suction cup assembly 1. Stacking trolley; the suction cup assembly is arranged on the top of the gantry frame; the material receiving mechanism is arranged correspondingly to the input end of the palletizer. 2.根据权利要求1所述的太阳能热水器水箱板材自动覆膜系统,其特征是:所述的翻料机构包括翻料架及驱动翻料架动作的翻料气缸;所述的接料机构包括接料架及驱动接料架动作的接料气缸。2. The solar water heater water tank plate automatic coating system according to claim 1, characterized in that: the material turning mechanism includes a material turning frame and a material turning cylinder that drives the material turning frame; the described material receiving mechanism includes A material receiving rack and a material receiving cylinder that drives the action of the material receiving rack. 3.根据权利要求1或2所述的太阳能热水器水箱板材自动覆膜系统,其特征是:所述的第二输送装置和第三输送装置、第四输送装置均为滚筒输送装置。3. The solar water heater water tank plate automatic film coating system according to claim 1 or 2, characterized in that: the second conveying device, the third conveying device, and the fourth conveying device are all roller conveying devices.
CN2010201683718U 2010-04-23 2010-04-23 Solar water heater water tank sheet automatic coating system Expired - Fee Related CN201677561U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201683718U CN201677561U (en) 2010-04-23 2010-04-23 Solar water heater water tank sheet automatic coating system

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490433A (en) * 2011-12-29 2012-06-13 铜陵浩荣电子科技有限公司 Metal substrate automatic filming apparatus and application method thereof
CN103640729A (en) * 2013-11-25 2014-03-19 天津中财型材有限责任公司 Plastic steel profiled material automatically packaging system
CN109968653A (en) * 2019-05-14 2019-07-05 河北广大住品科技发展有限公司 A kind of cladding integrated wall plate production line
CN118458013A (en) * 2024-06-11 2024-08-09 广东欣创新材料科技有限公司 A film-coating and unloading device for a UV board processing production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490433A (en) * 2011-12-29 2012-06-13 铜陵浩荣电子科技有限公司 Metal substrate automatic filming apparatus and application method thereof
CN103640729A (en) * 2013-11-25 2014-03-19 天津中财型材有限责任公司 Plastic steel profiled material automatically packaging system
CN103640729B (en) * 2013-11-25 2015-08-26 天津中财型材有限责任公司 A kind of plastic-steel profile automatic packaging system
CN109968653A (en) * 2019-05-14 2019-07-05 河北广大住品科技发展有限公司 A kind of cladding integrated wall plate production line
CN118458013A (en) * 2024-06-11 2024-08-09 广东欣创新材料科技有限公司 A film-coating and unloading device for a UV board processing production line
CN118458013B (en) * 2024-06-11 2025-05-02 广东欣创新材料科技有限公司 A film-coating and unloading device for a UV board processing production line

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Zhejiang Sangle Digital Solar Energy Co., Ltd.

Assignor: Shangdong Sangle Solar Energy Co., Ltd.

Contract record no.: 2011330000097

Denomination of utility model: Automatic film laminating system for water tank plate of solar water heater

Granted publication date: 20101222

License type: Exclusive License

Record date: 20110316

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101222

Termination date: 20110423