CN201664659U - Processing equipment for metal ceiling coated with photocatalyst - Google Patents

Processing equipment for metal ceiling coated with photocatalyst Download PDF

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Publication number
CN201664659U
CN201664659U CN201020126343XU CN201020126343U CN201664659U CN 201664659 U CN201664659 U CN 201664659U CN 201020126343X U CN201020126343X U CN 201020126343XU CN 201020126343 U CN201020126343 U CN 201020126343U CN 201664659 U CN201664659 U CN 201664659U
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China
Prior art keywords
metal ceiling
titanium
ceiling
film layer
oxidation film
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Expired - Lifetime
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CN201020126343XU
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Chinese (zh)
Inventor
彭耀光
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Baianli Steel Structure Application Science & Technology Co Ltd
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Baianli Steel Structure Application Science & Technology Co Ltd
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Priority to CN201020126343XU priority Critical patent/CN201664659U/en
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Abstract

The utility model discloses processing equipment for a metal ceiling, which has simple procedure, high production efficiency, easy disassembly and assembly, convenient moving and transportation and field operation and can coat the photocatalyst on the mounted and used ceiling. The processing equipment comprises an ultrasonic cleaning device (1), a conveying device (2), a drying device (7), a first automatic spraying device (4), an infrared baking device (5) and a detecting device (9), wherein the ultrasonic cleaning device (1) is used for cleaning the dust, oil stains and impurities on the surface of the metal ceiling (8); the conveying device (2) is used for conveying the metal ceiling (8); the drying device (7) is used for drying the surface of the cleaned metal ceiling (8); the first automatic spraying device (4) is used for spraying the water-soluble titanium dioxide on the surface of the metal ceiling (8) to form an oxidation film layer (92) of titanium; the infrared baking device (5) is used for baking and curing the oxidation film layer (92) of titanium; and the detecting device (9) is used for detecting the thickness of the oxidation film layer (92) of titanium. The utility model can be applied to the ceiling processing field.

Description

The photocatalyst metal ceiling process equipment
Technical field
The utility model relates to a kind of process equipment of ceiling, relates in particular to a kind of process equipment of photocatalyst metal ceiling.
Background technology
Along with science and technology development, various modern buildings be presented in people in face of, as glass body of wall, metallic object packing etc.Have at present many novel buildings to adopt the building of Roof system, the especially steel construction of metal structure again, its Roof system also adopts the Roof system of metal structure naturally.The composite metal Roof system is used more and more widely in buildings such as all types of industries, physical culture, amusement, exhibition center, retail supermarket.Early stage metal Roof system is not provided with ceiling system; therefore the various beams of roofing inside, post, fixed component etc. all directly come out; usually also need to reach lower position by some suspender members are set; so that hang devices such as fire extinguisher canvas hose, air conditioning wind pipe, the terrace of this direct exposure influences the attractive in appearance of interior of building.Along with development of times, in order to pursue the room effect of neat appearance, at present a lot of metal Roof systems are decorated the terrace of interior of building, and this need be provided with ceiling system at terrace usually.
No matter be traditional building or modern steel building, all generally use metal ceiling, especially the aluminium alloy ceiling has wide range of applications, and it has light weight, advantage such as durable, attractive in appearance.But along with the growth of service time, the outer surface of ceiling also can be stained with harmful substances such as impurity such as dust granules and breed bacteria and but be difficult for discovering; And, clean utmost point trouble because the ceiling suspension is higher, therefore present ceiling seldom carries out cleaned at regular intervals; And service time one is of a specified duration, gets confused easily, shades in the surface of ceiling, influences the aesthetics of product.
At present, also do not have and to apply the equipment that photocatalyst is produced the photocatalyst ceiling to the existing ceiling of having installed and used.
The utility model content
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art, provide that a kind of operation is easy, production efficiency is high, be easy to dismounting, be convenient to move and transport, can operate at the scene, can apply the existing ceiling of having installed and used the metal ceiling board processing device of photocatalyst, the photocatalyst metal ceiling of this equipment processing has that health, environmental protection, cleaning make things convenient for, low, the attractive and durable advantage of cost.
First kind of technical scheme that the utility model photocatalyst metal ceiling process equipment is adopted is: comprise the dust that is used to remove the metal ceiling surface, the ultrasonic cleaning equipment of greasy dirt and impurity, the conveying device that is used for the described metal ceiling of automatic transport, be used for dry drying device is carried out on the surface of cleaning the described metal ceiling in back, be used for first automatic spray apparatus that sprays water-soluble titanium dioxide on the surface of described metal ceiling and form the oxidation film layer of titanium, be used for infrared ray apparatus for baking with the oxidation film layer baking and curing of described titanium, be used for the checkout gear that the thickness to the oxidation film layer of described titanium detects, described ultrasonic cleaning equipment, described drying device, described first automatic spray apparatus, described infrared ray apparatus for baking forms automatic production line by described conveying device
Be rich in the dichloride in anatase type grade titanium dioxide in the oxidation film layer of described titanium.
Comprise the nanometer-level silver ion in the oxidation film layer of described titanium.
The material of described inorganic matter separation layer is silica or silicon nitride.
The surface of described metal ceiling itself applies organic coating.
Described metal ceiling adopts aluminium alloy base plate.
Second kind of technical scheme that the utility model photocatalyst metal ceiling process equipment is adopted is: comprise the dust that is used to remove the metal ceiling surface, the ultrasonic cleaning equipment of greasy dirt and impurity, the conveying device that is used for the described metal ceiling of automatic transport, be used for dry drying device is carried out on the surface of cleaning the described metal ceiling in back, be used for second automatic spray apparatus at the surface-coated inorganic matter separation layer of described metal ceiling, be used for first automatic spray apparatus that sprays water-soluble titanium dioxide on the surface of described inorganic matter separation layer and form the oxidation film layer of titanium, be used for infrared ray apparatus for baking with the oxidation film layer baking and curing of described inorganic matter separation layer and described titanium, be used for the checkout gear that the thickness to the oxidation film layer of described titanium detects, described ultrasonic cleaning equipment, described drying device, described second automatic spray apparatus, described first automatic spray apparatus, described infrared ray apparatus for baking forms automatic production line by described conveying device.
Be rich in the dichloride in anatase type grade titanium dioxide in the oxidation film layer of described titanium.
Comprise the nanometer-level silver ion in the oxidation film layer of described titanium.
The material of described inorganic matter separation layer is silica or silicon nitride.
The surface of described metal ceiling itself applies organic coating.
Described metal ceiling adopts aluminium alloy base plate.
The beneficial effects of the utility model are: adopt photocatalyst metal ceiling process equipment of the present utility model to make that the photocatalyst metal ceiling operation is easy, production efficiency is high, the process equipment compactness, take up an area of little, be easy to dismounting, be convenient to move and transportation, can operate at the scene, both can also can apply photocatalyst to the ceiling substrate to the existing ceiling of having installed and used that self has organic coating; The photocatalyst metal ceiling that processes is because its surface attachment organic/inorganic substance separation layer, the surface attachment of described inorganic matter separation layer has the oxidation film layer of titanium, the oxidation film layer of described titanium belongs to photocatalyst, its active ingredient is titanium dioxide, through certain light source irradiation, can promote most organic compound generation oxidation reactions, the oxidation step of going forward side by side generates CO 2And H 2O, it acts on wide spectrum, in the photocatalyst reaction process, can not only destroy biotic factor, also can destroy various organic chemicals, promote the carrying out of chemical reaction, indoor harmful organic gas is had certain oxygenolysis, therefore have air cleaning, environment is antibiotic and the function of deodorizing, has changed traditional depollution of environment technology mode; In addition, titanium dioxide tool strongly hydrophilic so the surface has self-cleaning function, keeps bright and clean forever, cleans conveniently, prevents that dirt from adhering to; The adhesion of described inorganic matter separation layer and described metal substrate is strong, and the oxidation film layer of described titanium has high rigidity, is difficult for destroyedly, without any harm, can also reduce the wearing and tearing and the oozing out of harmful substance on surface, so environment protecting is preferable to human body; And described organic/inorganic substance separation layer can be avoided the dust, organic coating on described metal ceiling surface etc. to be subjected to titanium dioxide decomposing and destroy, thereby avoiding face coat to destroy comes off, and influence attractive in appearance and effect that purify air; In addition in the photocatalyst reaction process, titanium dioxide does not participate in reaction and does not discharge harmful substance, only play the catalysis instrumentality, itself do not prolong in time and consume, self property is constant before and after the reaction, the material that is acted on is completely oxidized to innocuous substances such as harmless carbon dioxide and water in course of reaction, therefore harmless fully to environment, help health, and service life is lasting, is suitable for the lifelong of metal ceiling and effectively uses; It can play a role containing under the multiple light sources such as faint ultraviolet light, natural daylight, sunlight, therefore adopts the photocatalyst metal ceiling of equipment processing of the present utility model to have health, environmental protection, convenient, low, the attractive and durable advantage of cost of cleaning;
Owing to be rich in the dichloride in anatase type grade titanium dioxide in the oxidation film layer of described titanium, active ingredient concentration height, it has more powerful redox ability, high chemical stability and nontoxic performance in the sun, have usefulness such as the antibiotic and degraded pernicious gas of excellent sterilization, avoided bacterium to send out heavy breathing, prevent mouldy, avoided adopting traditional chemosterilant that there is the problem of secondary toxicity and excitant and continuation difference in environmental improvement, so the metal ceiling of the utility model processing purifies air and the better effects if of self-cleaning;
Owing to comprise the nanometer-level silver ion in the oxidation film layer of described titanium, silver ion has bactericidal effect efficiently, it just can discharge sterilization under indoor light, so it purifies air and self-cleaning effective the metal ceiling of the utility model processing under indoor environment.
Description of drawings
Fig. 1 is the schematic flow sheet of the photocatalyst metal ceiling processing method of the utility model embodiment one;
Fig. 2 is the structural representation of the photocatalyst metal ceiling process equipment of the utility model embodiment one;
Fig. 3 is the local section structural representation of the photocatalyst metal ceiling of the utility model processing;
Fig. 4 is the schematic flow sheet of the photocatalyst metal ceiling processing method of the utility model embodiment two;
Fig. 5 is the structural representation of the photocatalyst metal ceiling process equipment of the utility model embodiment two.
The specific embodiment
Embodiment one:
As shown in Figure 1, the photocatalyst metal ceiling processing method of present embodiment may further comprise the steps:
(a) cleaning step: metal ceiling 8 is put into ultrasonic cleaning equipment 1 clean, remove dust, greasy dirt and the impurity on described metal ceiling 8 surfaces;
(b) drying steps: will clean the described metal ceiling 8 in back and send into drying device 7, with the dry tack free of described metal ceiling 8 by conveying device 2;
(c) the oxidation film layer step of coated titanium: dried described metal ceiling 8 is sent into first automatic spray apparatus 4 by described conveying device 2, spray water-soluble titanium dioxide, form the oxidation film layer 92 of titanium on the surface of described metal ceiling 8;
(d) baking and curing step: the described metal ceiling 8 that will apply the oxidation film layer 92 of described titanium is sent into infrared ray apparatus for baking 5 by described conveying device 2, with oxidation film layer 92 baking and curing of described titanium;
(e) detect step: by described conveying device 2 the described metal ceiling 8 after the baking and curing is passed out to the detection station, the thickness of the oxidation film layer 92 by 9 pairs of described titaniums of checkout gear detects.
As shown in Figure 2, the photocatalyst metal ceiling process equipment of present embodiment comprises the dust that is used to remove metal ceiling 8 surfaces, the ultrasonic cleaning equipment 1 of greasy dirt and impurity, the conveying device 2 that is used for the described metal ceiling 8 of automatic transport, be used for dry drying device 7 is carried out on the surface of cleaning the described metal ceiling 8 in back, be used for first automatic spray apparatus 4 that sprays water-soluble titanium dioxide on the surface of described metal ceiling 8 and form the oxidation film layer 92 of titanium, be used for infrared ray apparatus for baking 5 with oxidation film layer 92 baking and curing of described titanium, be used for the checkout gear 9 that the thickness to the oxidation film layer 92 of described titanium detects, described ultrasonic cleaning equipment 1, described drying device 7, described first automatic spray apparatus 4, described infrared ray apparatus for baking 5 forms automatic production line by described conveying device 2.
As shown in Figure 3, the local section structure of the photocatalyst metal ceiling 8 that the process equipment of employing present embodiment processes comprises metal substrate 90, the surface attachment organic/inorganic substance separation layer 91 of described metal substrate 90, the surface attachment of described inorganic matter separation layer 91 has the oxidation film layer 92 of titanium, described metal substrate 90 is an aluminium alloy base plate, certainly, also can be the existing ceiling of having installed and used, even its surface can have organic coating, be rich in the dichloride in anatase type grade titanium dioxide in the oxidation film layer 92 of described titanium, active ingredient concentration height, it has powerful redox ability in the sun, high chemical stability and nontoxic performance, have usefulness such as the antibiotic and degraded pernicious gas of excellent sterilization, avoided bacterium to send out heavy breathing, prevent mouldy, avoided adopting traditional chemosterilant environmental improvement to be existed the problem of secondary toxicity and excitant and continuation difference, purify air and self-cleaning effective, comprise the nanometer-level silver ion in the oxidation film layer 92 of described titanium, silver ion has bactericidal effect efficiently, it just can discharge sterilization under indoor light, it purifies air and self-cleaning effective under indoor environment, the material of described inorganic matter separation layer 91 is a silica, can certainly be other materials such as silicon nitride.
Embodiment two:
As shown in Figure 4, the photocatalyst metal ceiling processing method of present embodiment may further comprise the steps:
(a) cleaning step: metal ceiling 8 is put into ultrasonic cleaning equipment 1 clean, remove dust, greasy dirt and the impurity on described metal ceiling 8 surfaces;
(b) drying steps: will clean the described metal ceiling 8 in back and send into drying device 7, with the dry tack free of described metal ceiling 8 by conveying device 2;
(b1) apply the separation layer step: described metal ceiling 8 is sent into second automatic spray apparatus 3 by conveying device 2, at the surface-coated inorganic matter separation layer 91 of described metal ceiling 8;
(c) the oxidation film layer step of coated titanium: dried described metal ceiling 8 is sent into first automatic spray apparatus 4 by described conveying device 2, spray water-soluble titanium dioxide, form the oxidation film layer 92 of titanium on the surface of described inorganic matter separation layer 91;
(d) baking and curing step: the described metal ceiling 8 that will apply the oxidation film layer 92 of described inorganic matter separation layer 91 and described titanium is sent into infrared ray apparatus for baking 5 by described conveying device 2, with oxidation film layer 92 baking and curing of described inorganic matter separation layer 91 and described titanium;
(e) detect step: by described conveying device 2 the described metal ceiling 8 after the baking and curing is passed out to the detection station, the thickness of the oxidation film layer 92 by 9 pairs of described titaniums of checkout gear detects.
As shown in Figure 5, the photocatalyst metal ceiling process equipment of present embodiment comprises the dust that is used to remove metal ceiling 8 surfaces, the ultrasonic cleaning equipment 1 of greasy dirt and impurity, the conveying device 2 that is used for the described metal ceiling 8 of automatic transport, be used for dry drying device 7 is carried out on the surface of cleaning the described metal ceiling 8 in back, be used for second automatic spray apparatus 3 at the surface-coated inorganic matter separation layer 91 of described metal ceiling 8, be used for first automatic spray apparatus 4 that sprays water-soluble titanium dioxide on the surface of described inorganic matter separation layer 91 and form the oxidation film layer 92 of titanium, be used for infrared ray apparatus for baking 5 with oxidation film layer 92 baking and curing of described inorganic matter separation layer 91 and described titanium, be used for the checkout gear 9 that the thickness to the oxidation film layer 92 of described titanium detects, described ultrasonic cleaning equipment 1, described drying device 7, described second automatic spray apparatus 3, described first automatic spray apparatus 4, described infrared ray apparatus for baking 5 forms automatic production line by described conveying device 2.
The local section structure of the photocatalyst metal ceiling 8 that the process equipment of employing present embodiment processes is with embodiment one.
Photocatalyst metal ceiling process equipment operation of the present utility model is easy, production efficiency is high, can apply the existing ceiling of having installed and used, be easy to dismounting, be convenient to move and transportation, can operate at the scene, adopt the photocatalyst metal ceiling of this equipment processing to have health, environmental protection, convenient, low, the attractive and durable advantage of cost of cleaning, can carry out upgrading to it at the scene, place of existing ceiling.
The utility model can be widely used in the ceiling manufacture field.

Claims (5)

1. photocatalyst metal ceiling process equipment, it is characterized in that: comprise the dust that is used to remove metal ceiling (8) surface, the ultrasonic cleaning equipment of greasy dirt and impurity (1), the conveying device (2) that is used for the described metal ceiling of automatic transport (8), be used for dry drying device (7) is carried out on the surface of cleaning the described metal ceiling in back (8), be used for spraying water-soluble titanium dioxide and form first automatic spray apparatus (4) of the oxidation film layer (92) of titanium on the surface of described metal ceiling (8), be used for infrared ray apparatus for baking (5) with oxidation film layer (92) baking and curing of described titanium, be used for the checkout gear (9) that the thickness of the oxidation film layer (92) to described titanium detects, described ultrasonic cleaning equipment (1), described drying device (7), described first automatic spray apparatus (4), described infrared ray apparatus for baking (5) forms automatic production line by described conveying device (2).
2. photocatalyst metal ceiling process equipment, it is characterized in that: comprise the dust that is used to remove metal ceiling (8) surface, the ultrasonic cleaning equipment of greasy dirt and impurity (1), the conveying device (2) that is used for the described metal ceiling of automatic transport (8), be used for dry drying device (7) is carried out on the surface of cleaning the described metal ceiling in back (8), be used for second automatic spray apparatus (3) at the surface-coated inorganic matter separation layer (91) of described metal ceiling (8), be used for spraying water-soluble titanium dioxide and form first automatic spray apparatus (4) of the oxidation film layer (92) of titanium on the surface of described inorganic matter separation layer (91), be used for infrared ray apparatus for baking (5) with oxidation film layer (92) baking and curing of described inorganic matter separation layer (91) and described titanium, be used for the checkout gear (9) that the thickness of the oxidation film layer (92) to described titanium detects, described ultrasonic cleaning equipment (1), described drying device (7), described second automatic spray apparatus (3), described first automatic spray apparatus (4), described infrared ray apparatus for baking (5) forms automatic production line by described conveying device (2).
3. photocatalyst metal ceiling process equipment according to claim 1 and 2 is characterized in that: the material of described inorganic matter separation layer (91) is silica or silicon nitride.
4. photocatalyst metal ceiling processing method according to claim 1 and 2 is characterized in that: the surface of described metal ceiling (8) itself applies organic coating.
5. photocatalyst metal ceiling processing method according to claim 1 and 2 is characterized in that: described metal ceiling (8) adopts aluminium alloy base plate.
CN201020126343XU 2010-01-26 2010-01-26 Processing equipment for metal ceiling coated with photocatalyst Expired - Lifetime CN201664659U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020126343XU CN201664659U (en) 2010-01-26 2010-01-26 Processing equipment for metal ceiling coated with photocatalyst

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Application Number Priority Date Filing Date Title
CN201020126343XU CN201664659U (en) 2010-01-26 2010-01-26 Processing equipment for metal ceiling coated with photocatalyst

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CN201664659U true CN201664659U (en) 2010-12-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101780452B (en) * 2010-01-26 2012-02-22 百安力钢结构应用科技有限公司 Photocatalyst metal ceiling processing method and device
CN114226177A (en) * 2021-11-25 2022-03-25 江苏海德莱特汽车部件有限公司 Car light multichannel surface machining composite set

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101780452B (en) * 2010-01-26 2012-02-22 百安力钢结构应用科技有限公司 Photocatalyst metal ceiling processing method and device
CN114226177A (en) * 2021-11-25 2022-03-25 江苏海德莱特汽车部件有限公司 Car light multichannel surface machining composite set

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Granted publication date: 20101208