CN201660706U - Plating tank for producing diamond wire saw - Google Patents
Plating tank for producing diamond wire saw Download PDFInfo
- Publication number
- CN201660706U CN201660706U CN2010201694568U CN201020169456U CN201660706U CN 201660706 U CN201660706 U CN 201660706U CN 2010201694568 U CN2010201694568 U CN 2010201694568U CN 201020169456 U CN201020169456 U CN 201020169456U CN 201660706 U CN201660706 U CN 201660706U
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- rotating shaft
- plating tank
- diamond
- liquid
- metal wire
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Abstract
The utility model discloses a plating tank for producing a diamond wire saw, which comprises a plating tank body, wherein a first rotating shaft and a second rotating shaft are arranged in the height direction of the plating tank body in parallel; at least two liquid inlet pipes are arranged at the bottom of the plating tank body and connected with a peripheral driving pump; and the two liquid inlet pipes, the first rotating shaft and the second rotating shaft are arranged in the same direction. When the plating tank is in use, a metal wire is spirally wound between the first rotating shaft and the second rotating shaft, and is driven to rotate around the first rotating shaft and the second rotating shaft and move forward along the axes of the first rotating shaft and the second rotating shaft by the rotation of the first rotating shaft; and at the same time, an electroplate liquid pump is conveyed to the plating tank body, and diamond micropowder suspending in the electroplate liquid slowly flows upwards along with the electroplate liquid to contact and collide with the metal wire to realize the composite deposition between the diamond micropowder and a metal substrate. The utility model has the advantages of simple and rational structure, little occupied space, high production efficiency, uniform distribution of the diamond micropowder on the metal wire, controllable diamond deposition density, high coating quality, high flexibility and high intensity of the produced diamond wire saw, suitability for industrial production and replaceablity for the existing plating tank for producing the diamond wire saw.
Description
Technical field
The utility model discloses a kind of plating tank, be meant a kind of plating tank of producing diamond fretsaw especially.Belong to the electroplating technology field.
Background technology
Electroplating diamond wire saw is as the critical material of hard and fragile material line cutting processing, and line cutting prod of other cutting hard and fragile material is compared relatively, obvious superiority such as have environmental protection, cost is low, cutting efficiency is high, chipping qualities is good.Electroplating diamond wire saw will possess good cutting ability, require diamond buried in electrolytic coating on the metal wire on the one hand, the degree of depth that diamond buries in coating is more than 2/3 of diamond meso-position radius at least, so that coating has good hold to diamond, diamond can not be cut material easily and wipes off in the process of cutting.Require diamond density height and even continuous distribution on the metal wire on the other hand.In cutting process, when making diamond have strong cutting power, make cleavage plane surface smooth smooth to being cut material.Electrogilding steel stone line saw is as the important consumptive material of hard and fragile material line cutting processing, demand is big, and according to estimates, existing domestic every day, consumption was more than 50 myriametres, particularly after a large amount of free gold hard rock cutting modes that fall behind are replaced by the electroplating diamond wire saw cutting, demand will be multiplied.So require the production efficiency height of electroplating diamond wire saw.Prior art adopts electric sputtering process, brush plating method and felt plating method are produced the electroplated diamond line, the feature of these production methods is in the short period of time, with fast speeds direct depositing diamond on metal wire, diamond with a kind of very weak physical adsorption power attached on the metal wire, diamond is few attached to the amount on the metal wire, cause density low, the mode of this depositing diamond, requirement realizes very even to technology, stable control, because it is very many to influence the factor of processing parameter, cause operation to realize very difficulty, the diamond that causes depositing on the metal wire is inhomogeneous.Particularly, what prior art adopted usually is straight line plating mode and equipment, in order to reach thickness of coating, on the one hand, adopts the mode that prolongs electroplating time, and the plating tank length dimension is strengthened, and causes the electroplating work procedure equipment occupation space very big; On the other hand, by improving current density, accelerate the coated metal sedimentation velocity; Like this, will cause electrolytic coating quality level to descend, electrolytic coating easily produces defectives such as pore, hydrogen embrittlement, is difficult to guarantee the electroplating diamond wire saw quality.Because very little as the wire diameter of negative electrode, current capacity is low, when adopting, might cause metal wire to blow than high current density production diamond fretsaw, what influence was produced normally carries out.
The utility model content
The purpose of this utility model is to overcome the deficiency of prior art and provides a kind of simple and reasonable, and space hold is few, and production efficiency height, diamond differential are evenly distributed on metal wire, the plating tank of the production diamond fretsaw of diamond deposition controllable density.
A kind of plating tank of producing diamond fretsaw of the utility model, comprise the plating tank main body, short transverse in described plating tank main body is arranged with first rotating shaft, second rotating shaft in parallel, be provided with at least two liquid-inlet pipes that are connected with the peripheral hardware driving pump in described plating tank bottom part body, described two liquid-inlet pipes and described first rotating shaft, second rotating shaft are arranged in the same way.
In the utility model, described first rotating shaft is connected with the peripheral hardware drive unit.
In the utility model, described first rotating shaft is conical, and tapering is 1: 200～500.
In the utility model, described second rotating shaft surface circumferential direction is evenly equipped with a plurality of toroidal cavities.
In the utility model, the surface of described two liquid-inlet pipes is provided with a liquid effluent hole vertically, and the opening of described fluid hole up.
In the utility model, described plating tank main body is provided with the overflow groove that is communicated with peripheral hardware electroplate liquid liquid-storing box.
Principle of work of the present utility model and advantage are sketched in following:
The utility model in use, with metal wire in the shape of a spiral shape install around between described first rotating shaft and second rotating shaft, described metal wire evenly is installed in the toroidal cavity of described second rotating shaft surface setting, utilize the outside power that is connected with first rotating shaft to drive first rotating shaft rotation, driving described metal wire rotates around described first rotating shaft, second rotating shaft, simultaneously, metal wire moves forward along described first rotating shaft, second shaft axis; Meanwhile, the electroplate liquid that will be stored in the electroplate liquid liquid-storing box by the peripheral hardware driving pump is pumped in the liquid-inlet pipe, the liquid outlet that is provided with by the liquid-inlet pipe surface enters the plating tank main body, the diadust that is suspended in the electroplate liquid slowly upwards flows in the plating tank main body with electroplate liquid, constantly be in electroplate liquid in the metal wire that slowly moves contact, collide, by the metallic matrix of electroplating deposition parcel, fixing, realize diadust and the composite deposition of metallic matrix on metal wire.Compared with prior art, the utlity model has following advantage:
1, in the middle of electroplating process, metal wire is around in first rotating shaft and second rotating shaft with volution, effectively electroplates distance, conserve space greatly, equipment exquisiteness, plating tank facility compact, it is little to take up room, the production efficiency height, and it is 10000～15000 meters/platform that day throughput reaches.
2, metal wire fully contacts with plating bath, diadust, and speed of relative movement is low, works as in the composite plating process, helps diamond and is adsorbed on the metal wire, and deposit with coating with higher density.
3, electroplating current density is reasonable, and can twine volume number, travelling speed, the required current density of wire diameter size adjustment according to metal wire, the quality of coating that is plated out is good, do not produce hydrogen embrittlement, the electroplating diamond wire saw snappiness of being produced is good, Structure ﹠ Intensity to metal there are not influence, and the stretching resistance that makes diamond fretsaw is than virgin metal line height.
4, metal wire is in electroplating process, coating is constantly thickeied, wire diameter continues to increase, and the stroke of metal wire strengthens, and along with the carrying out that produces, this stroke strengthens in accumulation, 200～500 taper design is adopted in first rotating shaft, with the stroke increasing of compensation metal wire, makes the stroke of metal wire keep stable, the tension stability that has yet just kept metal wire can not produce the possibility of breaking line because of the overtension of metal wire.
5, the metal wire spiral is around in two rotating shafts, the position that walks of metal wire be subjected to two rotating shafts parallelism, distortion, inlet wire position, go out all multifactor impacts such as line position, swinging cross very easily appears, the utility model is at second rotating shaft ring groove of having got on the bus, to fix the position of each circle metal wire, diamond fretsaw is moved in order in plating tank.
In sum, the utility model is simple and reasonable, space hold is few, the production efficiency height, and the diamond differential is evenly distributed on metal wire, the diamond deposition controllable density, quality of coating is good, and the electroplating diamond wire saw snappiness of being produced is good, the intensity height, be suitable for suitability for industrialized production, alternative existing diamond fretsaw plating tank.
Description of drawings
Accompanying drawing 1 is the utility model structural representation.
Accompanying drawing 2 is A-A sectional views of accompanying drawing 1.
Among the figure: 1--plating tank main body, 2-first rotating shaft, 3 second rotating shafts, 4, the 5-liquid-inlet pipe, 6-overflow groove.
Embodiment
Concrete structure of the present utility model describes in detail below in conjunction with drawings and Examples.
Referring to accompanying drawing 1,2, a kind of plating tank of producing diamond fretsaw of the utility model, comprise plating tank main body 1, short transverse in described plating tank main body 1 is arranged with first rotating shaft 2, second rotating shaft 3 in parallel, be provided with at least two liquid-inlet pipes that are connected with the peripheral hardware driving pump 4,5 in described plating tank main body 1 bottom, described two liquid- inlet pipes 4,5 and described first rotating shaft 2, second rotating shaft 3 are arranged in the same way; Described first rotating shaft 2 is conical, and tapering is 1: 200～500 and is connected with the peripheral hardware drive unit; Described second rotating shaft, 3 surperficial circumferential directions are evenly equipped with a plurality of toroidal cavities 9; The surface of described two liquid- inlet pipes 4,5 is provided with a liquid effluent hole 7 vertically, and the opening of described fluid hole 7 up; Described plating tank main body 1 is provided with the overflow groove 6 that is communicated with peripheral hardware electroplate liquid liquid-storing box.
When the utility model embodiment works, with metal wire 8 in the shape of a spiral shape install around between described first rotating shaft 2 and second rotating shaft 3, described metal wire 8 evenly is installed in the toroidal cavity 9 of described second rotating shaft, 3 surface settings, utilize the outside power that is connected with first rotating shaft 2 to drive first rotating shaft, 2 rotations, driving described metal wire 8 rotates around described first rotating shaft 2, second rotating shaft 3, simultaneously, metal wire 8 moves forward along described first rotating shaft 2, second rotating shaft, 3 axis; Meanwhile, the electroplate liquid that will be stored in the electroplate liquid liquid-storing box by the peripheral hardware driving pump is pumped in the liquid-inlet pipe, the liquid outlet that is provided with by the liquid-inlet pipe surface enters plating tank main body 1, the diadust that is suspended in the electroplate liquid slowly upwards flows in plating tank main body 1 with electroplate liquid, constantly be in electroplate liquid in the metal wire that slowly moves contact, collide, by the metallic matrix of electroplating deposition parcel, fixing, realize diadust and the composite deposition of metallic matrix on metal wire.
Claims (6)
1. plating tank of producing diamond fretsaw, comprise the plating tank main body, it is characterized in that: the short transverse in described plating tank main body is arranged with first rotating shaft, second rotating shaft in parallel, be provided with at least two liquid-inlet pipes that are connected with the peripheral hardware driving pump in described plating tank bottom part body, described two liquid-inlet pipes and described first rotating shaft, second rotating shaft are arranged in the same way.
2. a kind of plating tank of producing diamond fretsaw according to claim 1 is characterized in that: described first rotating shaft is for conical, and tapering is 1: 200～500.
3. a kind of plating tank of producing diamond fretsaw according to claim 2 is characterized in that: described first rotating shaft is connected with the peripheral hardware drive unit.
4. a kind of plating tank of producing diamond fretsaw according to claim 3 is characterized in that: described second rotating shaft surface circumferential direction is evenly equipped with a plurality of toroidal cavities.
5. a kind of plating tank of producing diamond fretsaw according to claim 4 is characterized in that: the surface of described two liquid-inlet pipes is provided with a liquid effluent hole vertically, and the opening of described fluid hole up.
6. according to any described a kind of plating tank of producing diamond fretsaw of claim 1～5, it is characterized in that: described plating tank main body is provided with the overflow groove that is communicated with peripheral hardware electroplate liquid liquid-storing box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201694568U CN201660706U (en) | 2010-04-26 | 2010-04-26 | Plating tank for producing diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201694568U CN201660706U (en) | 2010-04-26 | 2010-04-26 | Plating tank for producing diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201660706U true CN201660706U (en) | 2010-12-01 |
Family
ID=43231121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201694568U Expired - Lifetime CN201660706U (en) | 2010-04-26 | 2010-04-26 | Plating tank for producing diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201660706U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101798695A (en) * | 2010-04-26 | 2010-08-11 | 长沙岱勒金刚石制品有限公司 | Plating bath for producing diamond fretsaw |
| CN102586844A (en) * | 2012-03-28 | 2012-07-18 | 中原工学院 | Sand charging groove for manufacturing electroplated diamond fretsaw |
| CN106283163A (en) * | 2016-10-24 | 2017-01-04 | 张家口原轼新型材料有限公司 | Produce upper sand launder and the using method thereof of composite plating diamond wire |
-
2010
- 2010-04-26 CN CN2010201694568U patent/CN201660706U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101798695A (en) * | 2010-04-26 | 2010-08-11 | 长沙岱勒金刚石制品有限公司 | Plating bath for producing diamond fretsaw |
| CN102586844A (en) * | 2012-03-28 | 2012-07-18 | 中原工学院 | Sand charging groove for manufacturing electroplated diamond fretsaw |
| CN102586844B (en) * | 2012-03-28 | 2014-06-18 | 中原工学院 | Sand charging groove for manufacturing electroplated diamond fretsaw |
| CN106283163A (en) * | 2016-10-24 | 2017-01-04 | 张家口原轼新型材料有限公司 | Produce upper sand launder and the using method thereof of composite plating diamond wire |
| CN106283163B (en) * | 2016-10-24 | 2019-01-01 | 张家口原轼新型材料有限公司 | Produce the upper sand launder and its application method of composite plating diamond wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101201 Effective date of abandoning: 20110727 |