CN103643273B - Surface fixed grain is spiral-distributed plating saw silk production equipment in groups - Google Patents
Surface fixed grain is spiral-distributed plating saw silk production equipment in groups Download PDFInfo
- Publication number
- CN103643273B CN103643273B CN201310688274.XA CN201310688274A CN103643273B CN 103643273 B CN103643273 B CN 103643273B CN 201310688274 A CN201310688274 A CN 201310688274A CN 103643273 B CN103643273 B CN 103643273B
- Authority
- CN
- China
- Prior art keywords
- coiling
- steel wire
- wheel
- coating
- rinse bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of surperficial fixed grain in groups spiral-distributed plating saws silk production equipment, comprises Winder, hot blast mouthpiece, composite plating device, distilled water rinse bath, the organic solvent rinse bath of arranging successively from front to back and removes line apparatus; Winder comprises swiveling wheel, actinobacillus wheel and painting rubber base; Composite plating device thickeies groove by pre-coating bath, upper sand launder and coating and forms, and bottom and the top of three grooves are provided with guide wheel, are provided with conduit and water pump in upper sand launder; Bottom and the top of distilled water rinse bath and organic solvent rinse bath are also provided with guide wheel; Remove line apparatus and comprise turning wheel and take-up reel.This device forms abrasive particle on saw silk surface, and helical arrangement and spiral helicine great Rong consider the effect of being separated by with chip removal microchannel to be worth doing in groups, both the chip space of enough height had been possessed, cooling-lubricant can be made again fully to enter cutting zone, improve saw cutting area lubrication and saw silk cutting property, ensure sawing quality and efficiency.
Description
Technical field
The present invention relates to a kind of for the production of the surperficial fixed grain spiral-distributed device electroplating saw silk in groups, belong to concretion abrasive saw silk manufacturing technology field.
Background technology
It is narrow that fixed-abrasive wire saw cutting technique has joint-cutting, and cutting efficiency is high, chipping qualities is high and the feature such as environmental friendliness, therefore waits in hard brittle material cutting more and more receiving publicity at semiconductor crystal and pottery.Electroplated diamond saw silk normally selects high-tensile steel wires to do matrix, compound electric plating method is adopted to utilize the effect of the mechanic coating of deposition to diamond abrasive grain of metal plating, physics and chemisorption, thus abrasive particle is cemented in steel wire matrix surface and makes, the sharp cutting edge that diamond abrasive grain exposes carries out cutting to workpiece and removes.Relative to the concretion abrasive saw silk of resinoid bond, the wear resistance of plating consolidation super hard abrasive saw silk, thermotolerance, body material characteristic keep more meeting the requirement of applying in reality with Comprehensive Characteristics such as manufacturing diameter handiness, are therefore considered to the cutting tools that the processing of hard and fragile material scroll saw is first-selected.
CN101531035 disclosed " a kind of manufacture method of electroplating diamond wire saw ", by the surperficial consolidation one deck diamond abrasive grain of composite plating nickel deposited at steel wire, makes plating fixed-abrasive wire saw silk.First metal wire is wrapped on actinobacillus wheel, and metal wire runs continuously, completes pre-treatment, preplating, upper sand, thickening process successively, is finally wrapped on take-up reel, completes electroplating process.Wherein, preplating, upper sand, thicken and complete in same plating tank.Upper sand is that the annular hair-videotape by rotating continuously in plating tank completes.Diamond abrasive in electroplate liquid is at the effect low suspension stirred in plating solution, and natural sediment is on annular hair-videotape.Identical with the linear velocity of annular hair-videotape by the metal wire of annular hair-videotape, thus ensure that the diamond abrasive on metal wire and annular hair-videotape has certain geo-stationary time, ensure that the sand time.
But, the Abrasive Grain of existing plating fixed-abrasive wire saw silk mostly is the whole surface and stochastic distribution that are covered with saw silk, come off during sawing abrasive particle and chip is not easy to discharge, metalworking coolant also difficulty fully enters saw cutting area, there is no large junk slot, during sawing chip to saw silk surface and cut workpiece surperficial attach, block, scratching effect, improve sawing force and reduce cutting surfaces quality, aggravate the wearing and tearing of coating and cause coming off of saw silk Abrasive Grain to be increased, easily reducing saw silk life-span and sawing performance.
Summary of the invention
Come off when the present invention is directed to the Cutting indexes that existing plating fixed-abrasive wire saw silk exists abrasive particle and chip is not easy to discharge, metalworking coolant also difficulty fully enters the problems such as saw cutting area, provides a kind of continuous production and can realize the surperficial fixed grain spiral-distributed production equipment electroplating saw silk in groups.
Surperficial fixed grain of the present invention is spiral-distributed plating saw silk production equipment in groups, by the following technical solutions:
This device, comprises Winder, hot blast mouthpiece, composite plating device, distilled water rinse bath, the organic solvent rinse bath of arranging successively from front to back and removes line apparatus, Winder comprises swiveling wheel, actinobacillus wheel and painting rubber base, swiveling wheel is arranged on a support by central shaft, actinobacillus wheel is arranged on swiveling wheel by rotating shaft, rotating shaft is arranged in the slotted hole of axis in swiveling wheel radial direction, swiveling wheel is provided with coiling frictionshoe, the end contact of coiling frictionshoe and actinobacillus wheel, being coated with rubber base is fixedly connected on swiveling wheel, the inside of painting rubber base is provided with the cavity for holding adhesive glue, the outer end being coated with rubber base is provided with notch, pocket bottom is provided with the gum outlet with cavity connects, be coated with above and below rubber base and be provided with a coiling targeting port be fixed on swiveling wheel, composite plating device thickeies groove by pre-coating bath, upper sand launder and coating and forms, bottom and the top of three grooves are provided with guide wheel, be provided with conduit and water pump in upper sand launder, conduit is connected with water pump by the fluid inlet of bottom, and upper sand launder and coating thicken between groove and is provided with perforation, bottom and the top of distilled water rinse bath and organic solvent rinse bath are also provided with guide wheel, and organic solvent rinse bath exterior bottom arranges ultrasonic generator, remove line apparatus and comprise turning wheel and take-up reel, turning wheel is arranged on a bearing by rotating shaft, and take-up reel is arranged on the end face of turning wheel, and turning wheel is provided with take-up targeting port and removes link friction block, removes the end contact of link friction block and take-up reel.
Be coated with in the internal cavities of rubber base and be full of adhesive glue, electroplate liquid is marked with in pre-coating bath, the electroplate liquid of mixing super hard abrasive is marked with in upper sand launder, conduit is positioned at below the liquid level of sand launder electroplate liquid, coating thickeies in groove the electroplate liquid be marked with not containing super hard abrasive, be marked with distilled water in distilled water rinse bath, in organic solvent rinse bath, be marked with the organic solvent that adhesive glue is dissolved, (surface is through pickling in pre-treatment, the process such as alkali cleaning) after steel wire walk around at pre-coating bath from front to back, upper sand launder, coating thickeies groove, each guide wheel in distilled water rinse bath and organic solvent rinse bath, and through the conduit in upper sand launder, do translational motion at the uniform velocity forward, coiling is wrapped on the actinobacillus wheel of Winder, through top coiling targeting port, be coated with outer end notch and the below coiling targeting port of rubber base, overlap with steel wire, swiveling wheel is around central shaft clockwise rotation, synthesize the spiral winding of coiling in Steel Wire Surface together with steel wire translational motion at the uniform velocity forward, frictionshoe on swiveling wheel and the end contact of actinobacillus wheel, limited by the rotating speed of friction resistance to actinobacillus wheel, coiling is made to remain the state of tensioning, to ensure that coiling is wrapped in Steel Wire Surface securely, coiling is simultaneously through being coated with the outer end notch of rubber base by gum outlet gluing, coiling is made to stick to Steel Wire Surface by adhesive glue, the pitch of coiling is changed by the change rotating speed of swiveling wheel or the speed of steel wire translational motion, the hot blast blown out by hot blast mouthpiece makes the binding agent be wrapped in the coiling on steel wire dry, and ensures that coiling tightly sticks to Steel Wire Surface,
Steel wire after coiling enters composite plating device and carries out composite plating deposition, first preplating is carried out by pre-coating bath, first layer of metal is plated in Steel Wire Surface, coating and matrix is made fully to contact to strengthen bonding force, then sand launder is entered, there is provided to through the steel wire of conduit in upper sand launder the electroplate liquid being mixed with super hard abrasive by water pump, super hard abrasive is suspended in electroplate liquid, the quantity in Steel Wire Surface consolidation is added in the constraint of conduit, realize the upper sand of Steel Wire Surface, steel wire after upper sand enters coating by upper sand launder and the coating perforation thickeied between groove and thickeies groove, carry out coating and thicken process, coating deposits further, the ride out of the super hard abrasive being cemented in Steel Wire Surface in upper sand launder is controlled the 1/4-2/5 at super hard abrasive abrasive grain diameter, Steel Wire Surface does not have the part of coiling to carry out consolidation super hard abrasive by deposition, steel wire has the part of coiling cannot deposit upper super hard abrasive because can not directly contact with super hard abrasive with electroplate liquid,
Make the steel wire of the surface exposure region good super hard abrasive of consolidation through composite plating, clean through distilled water rinse bath, then cleaned by the organic solvent in the rinse bath of organic solvent, the adhesive glue of coiling and Steel Wire Surface is dissolved; After the adhesive glue of coiling and Steel Wire Surface dissolves, coiling is through being connected on take-up reel after the take-up targeting port removing line apparatus, revolution crop rotation rotates counterclockwise, coiling is made to be wrapped on take-up reel, remove the coiling of Steel Wire Surface, complete Abrasive Grain spiral-distributed plating concretion abrasive saw silk in groups.
The present invention is sawing silk surface wrap coiling material by entering at saw silk on groove composite plating before sand, make this part cannot go up sand in plating, coiling is removed after the solid sand of plating completes, abrasive particle helical arrangement and the spiral helicine great Rong bits/chip removal microchannel effect of being separated by groups is formed on saw silk surface, both the chip space of enough height had been possessed, cooling-lubricant can be made again fully can to enter cutting zone along with " spiral chip flute ", improve saw cutting area lubrication circumstances, improve saw silk cutting property, ensure sawing quality and efficiency.In conjunction with the method for continuous production of current plating super hard abrasive scroll saw abrasive material composite plating deposition, the continuous seepage of Abrasive Grain helical arrangement plating concretion abrasive saw silk in groups can be realized.
Accompanying drawing explanation
Fig. 1 is the present invention surface fixed grain spiral-distributed structural representation electroplating saw silk production equipment in groups.
Fig. 2 is the structural representation of Winder in the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation removing line apparatus in the present invention.
Fig. 5 is the left view of Fig. 4.
In figure: 1, steel wire, 2, Winder, 3, coiling, 4, hot blast mouthpiece, 5, guide wheel, 6, distilled water rinse bath, 7, ultrasonic generator, 8, organic solvent rinse bath, 9, remove line apparatus, 10, swiveling wheel, 11, actinobacillus wheel, 12, coiling targeting port, 13, be coated with rubber base, 14, coiling frictionshoe, 15, central shaft, 16, pre-coating bath, 17, upper sand launder, 18, conduit, 19, liquid inlet bottom conduit, 20, water pump, 21, perforation, 22, coating thickeies groove, 23, turning wheel, 24, take-up reel, 25, take-up targeting port, 26, rotating shaft, 27, remove link friction block.
Embodiment
As shown in Figure 1, surperficial fixed grain of the present invention is spiral-distributed plating saw silk production equipment in groups, comprises from front to back Winder 2, hot blast mouthpiece 4, composite plating device, distilled water rinse bath 6, organic solvent rinse bath 8 that (in Fig. 1, right side is for front) arrange successively and removes line apparatus 9.
Winder 2 electroplates the matrix of saw silk for the steel wire 1(on surface after the process such as pickling, alkali cleaning) coiling 3 of upper coiling spirrillum (pitch sets as requested), coiling 3 is no conductive.The structure of Winder 2 as shown in Figures 2 and 3, comprises swiveling wheel 10, actinobacillus wheel 11 and is coated with rubber base 13.Swiveling wheel 10 is arranged on a support by central shaft 15, and swiveling wheel 10 can rotate around this central shaft 15, and this central shaft inside is provided with centre hole, and steel wire 1 is passed by this centre hole.Swiveling wheel 10 is made belt wheel form, is driven, around central axis by transmission rig (V belt translation (not shown in FIG.)).The end face edge of swiveling wheel 10 is equipped with actinobacillus wheel 11 by rotating shaft, rotating shaft is arranged in the slotted hole of axis in swiveling wheel 10 radial direction, this rotating shaft can be finely tuned along the radial direction of swiveling wheel 10 in this slotted hole, to adapt to because continuous unwrapping wire causes coiling 3 coil diameter on actinobacillus wheel 11 constantly to diminish the change brought.Swiveling wheel 10 is provided with coiling frictionshoe 14, coiling frictionshoe 14 and the end contact of actinobacillus wheel 11, limited by the rotating speed of friction resistance to actinobacillus wheel 11, make coiling 3 remain the state of tensioning, to ensure that coiling 3 is wrapped in steel wire 1 surface securely.Being coated with rubber base 13 is fixedly connected on swiveling wheel 10, the inside of painting rubber base 13 is the cavity for holding adhesive glue, the outer end being coated with rubber base 13 is an outwardly open notch, in " < " type, pocket bottom is provided with gum outlet, with cavity connects, is coated with in rubber base 13 internal cavities and is full of adhesive glue, under internal pressure effect, overflow glue by gum outlet, spread upon coiling 3.Be coated with above and below rubber base 13 and be provided with a coiling targeting port 12 be fixed on swiveling wheel 10.
Hot blast mouthpiece 4 is arranged on the front side of Winder 2, is positioned at the top of steel wire, for drying the binding agent in the coiling 3 be wrapped on steel wire 1, thus ensures that coiling 3 tightly attaches on steel wire 1 surface.
Composite plating device is used for not having the part of coiling 3 to carry out layer metal deposition to steel wire 1 surface to be carried out consolidation super hard abrasive, steel wire 1 has the part of coiling 3 cannot deposit upper super hard abrasive because can not directly contact with super hard abrasive with electroplate liquid.Steel wire 1 after coiling enters composite plating device and carries out composite plating deposition.As shown in Figure 1, composite plating device thickeies groove 22 by pre-coating bath 16, upper sand launder 17 and coating and forms, the bottom of three grooves and top are provided with and make steel wire 1 enter and pass guide wheel 5 in each groove, pre-coating bath 16 is set up separately, thicken groove 22 with upper sand launder 17 and coating not communicate, pre-coating bath 16 can adopt independent electroplate liquid, first plates layer of metal in Steel Wire Surface, makes coating and steel wire fully contact to strengthen bonding force.The bottom of upper sand launder 17 is provided with conduit 18, and conduit 18 is connected with water pump 20 by the fluid inlet 19 of bottom, and upper sand launder 17 and coating thicken between groove 22 and is provided with perforation 21.Steel wire 1 enters sand launder 17 carry out surperficial preplating in pre-coating bath 16 after, and upper sand launder 17 fills the electroplate liquid of mixing super hard abrasive.Under conduit 18 is arranged on the liquid level of electroplate liquid in sand launder 17, parallel with upper sand launder 17 bottom surface, there is provided to the steel wire 1 through conduit 18 electroplate liquid being mixed with super hard abrasive by water pump 20, super hard abrasive is suspended in electroplate liquid, in the constraint of conduit 18, add the quantity in the surperficial consolidation of steel wire 1, realize the upper sand on steel wire 1 surface.Steel wire 1 after upper sand should not through guide wheel, come off to prevent the abrasive material be just fixed on steel wire 1 surface, therefore going up sand launder 17 has perforation 21 to be communicated with in the middle of coating thickening groove 22, and steel wire 1 can directly pass, and thickeies on the guide wheel above groove 22 after thickening around coating again.Coating thickeies in the electroplate liquid filled in groove 22 not containing super hard abrasive, enter coating for preventing the super hard abrasive in upper sand launder 17 electroplate liquid and thicken groove 22, perforation 21 place thickeied between groove 22 at upper sand launder 17 and coating is provided with three layers of dividing plate, from upper sand launder 17, steel wire 1 enters that coating thickeies in groove 22 will through hole on three dividing plates, thus the super hard abrasive ensureing in upper sand launder 17 electroplate liquid as far as possible can not enter coating thickeies in groove 22.Thickening in groove 22 at coating makes the coating on steel wire 1 deposit further, controls the ride out being cemented in the super hard abrasive of Steel Wire Surface in upper sand operation at the 1/4-2/5 for abrasive grain diameter.The length that pre-coating bath 16, upper sand launder 17 and coating thicken groove 22 3 part can be arranged in proportion according to electroplating time.
The bottom of distilled water rinse bath 6 and organic solvent rinse bath 8 and top are provided with and make steel wire 1 enter and derive guide wheel in each groove, can run continuously to make steel wire 1 in each groove.The exterior bottom of organic solvent rinse bath 8 is provided with ultrasonic generator 7, to realize ultrasonic vibration cleaning.
Remove the similar of line apparatus 9 and Winder 2, just removing line apparatus 9 does not need to be coated with rubber base 13, and the turning direction removing the turning wheel 23 on line apparatus 9 be counterclockwise (contrary with turning to of the swiveling wheel 10 of Winder 2, rotating speed is identical).As shown in Figure 4 and Figure 5, remove line apparatus 9 and comprise turning wheel 23 and take-up reel 24, turning wheel 23 is arranged on a bearing by rotating shaft 26, and turning wheel 23 can rotate around this rotating shaft 26, and this rotating shaft 26 inside is provided with endoporus, and steel wire 1 is passed by this centre hole.Turning wheel 23 is driven by transmission rig (V belt translation (not shown in FIG.)), 26 rotates around the shaft.The end face edge of turning wheel 23 is equipped with take-up reel 24, turning wheel 23 is provided with take-up targeting port 25, turning wheel 23 is also provided with and removes link friction block 27, remove link friction block 27 and the end contact of take-up reel 24, make coiling 3 remain the state of tensioning by friction resistance.
Described steel wire is generally the high-tensile steel wires such as piano wire or spring wire, diameter is 0.1-1mm, the super hard abrasive of surface consolidation can select diamond, silicon carbide, cubic boron nitride etc., and selected abrasive material foundation is by the workpiece material of Cutting indexes, and super hard abrasive particle diameter is 20-100 μm.The described coiling for being wrapped in Steel Wire Surface can not have electroconductibility, and cross-sectional shape can be circle, square or rectangle, and as being circle, winding diameter is 0.1-1mm; As being square or rectangle, then longly and wide should be less than 1mm, size Selection requires according to preparation and the steel wire base diameter that uses and determining.The glue that described non-conductive coiling is soaked with or liquid resin are for can not water-soluble solution and can dissolve in organic solvent.
The steel wire 1 of surface after the process such as pickling, alkali cleaning, through the centre hole of central shaft 15 of Winder 2 and the guide wheel of the bottom of each groove and top, is passed by the endoporus removing line apparatus 9 shaft 26, does translational motion at the uniform velocity forward.Coiling 3 is wrapped on actinobacillus wheel 11, through the coiling targeting port 12 be coated with above rubber base 13, the outer end slot being coated with rubber base 13 and the coiling targeting port be coated with below rubber base 13, overlaps with steel wire 1.Swiveling wheel 10 is around central shaft 15 clockwise rotation (seeing from right to left in Fig. 1), and do translational motion at the uniform velocity forward through the steel wire 1 of central shaft 15 through hole, these two motions synthesize the spiral winding of coiling 3 on steel wire 1 surface simultaneously.Meanwhile, coiling 3, through being coated with the outer end notch of rubber base 13 by gum outlet gluing, makes coiling 3 stick to steel wire 1 surface by adhesive glue.The pitch of coiling is changed by the change rotating speed of swiveling wheel 10 or the speed of steel wire 1 translational motion.
The steel wire 1 of the surface exposure region good super hard abrasive of consolidation is made through composite plating, clean through distilled water rinse bath 6, then steel wire 1 is by filling organic solvent (ethanol or acetone etc., can dissolved adhesive) rinse bath 8 and adopt Ultrasonic Cleaners 7 to apply ultrasonic wave to clean, the movement velocity controlling steel wire 1 or the length changing rinse bath 8 make caking agent fully be dissolved.
After coiling 3 and the adhesive glue on steel wire 1 surface dissolve, coiling 3 is connected on take-up reel 24 through rotating shaft 26 after take-up targeting port 25, turning wheel 23 rotates counterclockwise, coiling 3 is made to be wrapped on take-up reel 24, after the surperficial coiling 3 of steel wire 1 removes, through aftertreatment complete Abrasive Grain in groups helical arrangement plating concretion abrasive saw silk.As the stage arranges the continuous winding of steel wire and removes money device before and after device, so just achieve continuous seepage.
Part that the present invention does not relate to as the continuous unwrapping wire of the pretreatment cleaning of steel wire, aftertreatment heating, steel wire with to collect money and the composite plating solution of super hard abrasive to be selected etc. prior art can be adopted to be realized.
Claims (1)
1. a surperficial fixed grain spiral-distributed plating saw silk production equipment in groups, comprises Winder, hot blast mouthpiece, composite plating device, distilled water rinse bath, the organic solvent rinse bath of arranging successively from front to back and removes line apparatus, it is characterized in that: Winder comprises swiveling wheel, actinobacillus wheel and painting rubber base, swiveling wheel is arranged on a support by central shaft, actinobacillus wheel is arranged on swiveling wheel by rotating shaft, rotating shaft is arranged in the slotted hole of axis in swiveling wheel radial direction, swiveling wheel is provided with coiling frictionshoe, the end contact of coiling frictionshoe and actinobacillus wheel, being coated with rubber base is fixedly connected on swiveling wheel, the inside of painting rubber base is provided with the cavity for holding adhesive glue, the outer end being coated with rubber base is provided with notch, pocket bottom is provided with the gum outlet with cavity connects, be coated with above and below rubber base and be provided with a coiling targeting port be fixed on swiveling wheel, composite plating device thickeies groove by pre-coating bath, upper sand launder and coating and forms, bottom and the top of three grooves are provided with guide wheel, be provided with conduit and water pump in upper sand launder, conduit is connected with water pump by the fluid inlet of bottom, and upper sand launder and coating thicken between groove and is provided with perforation, bottom and the top of distilled water rinse bath and organic solvent rinse bath are also provided with guide wheel, and organic solvent rinse bath exterior bottom arranges ultrasonic generator, remove line apparatus and comprise turning wheel and take-up reel, turning wheel is arranged on a bearing by rotating shaft, and take-up reel is arranged on the end face of turning wheel, and turning wheel is provided with take-up targeting port and removes link friction block, removes the end contact of link friction block and take-up reel,
Be coated with in the internal cavities of rubber base and be full of adhesive glue, electroplate liquid is marked with in pre-coating bath, the electroplate liquid of mixing super hard abrasive is marked with in upper sand launder, conduit is positioned at below the liquid level of sand launder electroplate liquid, coating thickeies in groove the electroplate liquid be marked with not containing super hard abrasive, be marked with distilled water in distilled water rinse bath, in organic solvent rinse bath, be marked with the organic solvent that adhesive glue is dissolved, pretreated steel wire is walked around at pre-coating bath from front to back, upper sand launder, coating thickeies groove, each guide wheel in distilled water rinse bath and organic solvent rinse bath, and through the conduit in upper sand launder, do translational motion at the uniform velocity forward, coiling is wrapped on the actinobacillus wheel of Winder, through top coiling targeting port, be coated with outer end notch and the below coiling targeting port of rubber base, overlap with steel wire, swiveling wheel is around central shaft clockwise rotation, synthesize the spiral winding of coiling in Steel Wire Surface together with steel wire translational motion at the uniform velocity forward, frictionshoe on swiveling wheel and the end contact of actinobacillus wheel, limited by the rotating speed of friction resistance to actinobacillus wheel, coiling is made to remain the state of tensioning, to ensure that coiling is wrapped in Steel Wire Surface securely, coiling is simultaneously through being coated with the outer end notch of rubber base by gum outlet gluing, coiling is made to stick to Steel Wire Surface by adhesive glue, the pitch of coiling is changed by the change rotating speed of swiveling wheel or the speed of steel wire translational motion, the hot blast blown out by hot blast mouthpiece makes the binding agent be wrapped in the coiling on steel wire dry, and ensures that coiling tightly sticks to Steel Wire Surface,
Steel wire after coiling enters composite plating device and carries out composite plating deposition, first preplating is carried out by pre-coating bath, first layer of metal is plated in Steel Wire Surface, coating and matrix is made fully to contact to strengthen bonding force, then sand launder is entered, there is provided to through the steel wire of conduit in upper sand launder the electroplate liquid being mixed with super hard abrasive by water pump, super hard abrasive is suspended in electroplate liquid, the quantity in Steel Wire Surface consolidation is added in the constraint of conduit, realize the upper sand of Steel Wire Surface, steel wire after upper sand enters coating by upper sand launder and the coating perforation thickeied between groove and thickeies groove, carry out coating and thicken process, coating deposits further, the ride out of the super hard abrasive being cemented in Steel Wire Surface in upper sand launder is controlled the 1/4-2/5 at super hard abrasive abrasive grain diameter, Steel Wire Surface does not have the part of coiling to carry out consolidation super hard abrasive by deposition, steel wire has the part of coiling cannot deposit upper super hard abrasive because can not directly contact with super hard abrasive with electroplate liquid,
Make the steel wire of the surface exposure region good super hard abrasive of consolidation through composite plating, clean through distilled water rinse bath, then cleaned by the organic solvent in the rinse bath of organic solvent, the adhesive glue of coiling and Steel Wire Surface is dissolved; After the adhesive glue of coiling and Steel Wire Surface dissolves, coiling is through being connected on take-up reel after the take-up targeting port removing line apparatus, revolution crop rotation rotates counterclockwise, coiling is made to be wrapped on take-up reel, remove the coiling of Steel Wire Surface, complete Abrasive Grain spiral-distributed plating concretion abrasive saw silk in groups.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310688274.XA CN103643273B (en) | 2013-12-13 | 2013-12-13 | Surface fixed grain is spiral-distributed plating saw silk production equipment in groups |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310688274.XA CN103643273B (en) | 2013-12-13 | 2013-12-13 | Surface fixed grain is spiral-distributed plating saw silk production equipment in groups |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103643273A CN103643273A (en) | 2014-03-19 |
| CN103643273B true CN103643273B (en) | 2015-12-23 |
Family
ID=50248551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310688274.XA Expired - Fee Related CN103643273B (en) | 2013-12-13 | 2013-12-13 | Surface fixed grain is spiral-distributed plating saw silk production equipment in groups |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103643273B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6172053B2 (en) * | 2014-05-28 | 2017-08-02 | 信越半導体株式会社 | Fixed abrasive wire, wire saw and workpiece cutting method |
| CN104790017B (en) * | 2015-04-14 | 2017-03-22 | 张家港天工机械制造有限公司 | Wire pay-off unit for electroplated diamond wire saw machining equipment |
| CN107363742A (en) * | 2017-07-25 | 2017-11-21 | 浙江新瑞欣精密线锯有限公司 | A kind of sand method on diamond wire |
| CN107858727A (en) * | 2017-12-18 | 2018-03-30 | 上海华友金裕微电子有限公司 | A kind of efficiently round wire bond carrying device of new high speed electro-deposition |
| CN113463154A (en) * | 2021-07-06 | 2021-10-01 | 镇江原轼新型材料有限公司 | Diamond wire sanding method and sanding device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4485757A (en) * | 1981-11-28 | 1984-12-04 | Caspar O. H. Messner | Process and apparatus for applying relatively hard particles to a circular wire-like form or a wire-like form without longitudinal edges, as well as wire-shaped saw |
| CN1429934A (en) * | 2001-12-28 | 2003-07-16 | Ykk株式会社 | Forming method of anode oxidation film on chain tooth row and its forming equipment |
| CN102166792A (en) * | 2011-01-27 | 2011-08-31 | 王楚雯 | Diamond fret saw and manufacture method thereof |
| CN103406593A (en) * | 2013-07-16 | 2013-11-27 | 浙江工业大学 | Electrolytic machining method of sawing wire with spiral groove |
| CN203613287U (en) * | 2013-12-13 | 2014-05-28 | 山东大学 | Device for producing electroplating saw wire with fixed abrasive particles spirally distributed on surface in groups |
-
2013
- 2013-12-13 CN CN201310688274.XA patent/CN103643273B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4485757A (en) * | 1981-11-28 | 1984-12-04 | Caspar O. H. Messner | Process and apparatus for applying relatively hard particles to a circular wire-like form or a wire-like form without longitudinal edges, as well as wire-shaped saw |
| CN1429934A (en) * | 2001-12-28 | 2003-07-16 | Ykk株式会社 | Forming method of anode oxidation film on chain tooth row and its forming equipment |
| CN102166792A (en) * | 2011-01-27 | 2011-08-31 | 王楚雯 | Diamond fret saw and manufacture method thereof |
| CN103406593A (en) * | 2013-07-16 | 2013-11-27 | 浙江工业大学 | Electrolytic machining method of sawing wire with spiral groove |
| CN203613287U (en) * | 2013-12-13 | 2014-05-28 | 山东大学 | Device for producing electroplating saw wire with fixed abrasive particles spirally distributed on surface in groups |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103643273A (en) | 2014-03-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103643273B (en) | Surface fixed grain is spiral-distributed plating saw silk production equipment in groups | |
| CN101531035B (en) | A method for manufacturing electroplating diamond wire saw | |
| RU2508968C2 (en) | Abrasive article (versions) and method of its forming | |
| KR101618040B1 (en) | Abrasive article and method of forming | |
| JP6352176B2 (en) | Fixed abrasive wire saw, manufacturing method thereof, and work cutting method using the same | |
| CN103144209B (en) | A kind of diamond fretsaw and production technology thereof | |
| CN103842132A (en) | Abrasive articles including abrasive particles bonded to an elongated substrate body having a barrier layer, and methods of forming thereof | |
| CN102821914A (en) | Abrasive article and method of forming | |
| JP2009066689A (en) | Fixed abrasive grain wire saw | |
| CN101879696A (en) | Diamond wire saw | |
| JPH11277398A (en) | Brittle material cutting wire tool and its manufacture | |
| CN102700014A (en) | Diamond micro-powder plated titanium, nickel-phosphorous and nickel composite diamond wire saw as well as preparation method thereof | |
| CN203613287U (en) | Device for producing electroplating saw wire with fixed abrasive particles spirally distributed on surface in groups | |
| CN103586538B (en) | A kind of process units of continuous distance soldering scroll saw | |
| JP4073328B2 (en) | Single layer fixed abrasive wire saw, manufacturing method thereof and cutting method | |
| CN102172998B (en) | Steel core wire free cutting line and manufacture method thereof | |
| CN107366012A (en) | A kind of electroplated diamond line of cut sectional sand feeding method and its device | |
| JP2003340729A (en) | Wire saw and method for manufacturing the same | |
| CN202439133U (en) | Diamond fret saw for cutting hard brittle material | |
| CN203197384U (en) | Scroll saw with abrasives | |
| CN105458945B (en) | It is a kind of that there is flexible grinding belt of diamond of grade abrasion structure and preparation method thereof | |
| CN113463154A (en) | Diamond wire sanding method and sanding device | |
| CN111979572A (en) | Method for quickly adjusting thickness of thickened coating of electroplating diamond wire | |
| CN206768249U (en) | Prepare the production equipment of Buddha's warrior attendant nickel plating scroll saw | |
| CN105506718A (en) | Production technology for electroplated diamond fretsaw with abrasive particles arrayed in patterned mode and abrasive particle patterning magnetizing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 Termination date: 20181213 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |