CN103643273A - Device for producing electroplated sawing wire with fixed grains spirally arranged in groups on surface thereof - Google Patents

Device for producing electroplated sawing wire with fixed grains spirally arranged in groups on surface thereof Download PDF

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Publication number
CN103643273A
CN103643273A CN201310688274.XA CN201310688274A CN103643273A CN 103643273 A CN103643273 A CN 103643273A CN 201310688274 A CN201310688274 A CN 201310688274A CN 103643273 A CN103643273 A CN 103643273A
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steel wire
coiling
wheel
coating
rinse bath
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CN201310688274.XA
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CN103643273B (en
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高玉飞
葛培琪
毕文波
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Shandong University
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Shandong University
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Abstract

The invention provides a device for producing electroplated sawing wire with fixed grains spirally arranged in groups on the surface thereof. The device comprises a wire winding device, a hot air nozzle, a composite plating device, a distilled water rinse tank, an organic solvent rinse tank and a wire withdrawing device, all of which are orderly arranged from front to back, wherein the wire winding device comprises a rotating wheel, a pay-off wheel and a gluing base; the composite plating device is composed of a preplating tank, a sand loading tank and a coating thickening tank, guide wheels are arranged at the bottoms of the three tanks and above the three tanks; a guide pipe and a water pump are mounted in the sand loading tank; the guide wheels are also arranged at the bottoms of the distilled water rinse tank and the organic solvent rinse tank; the wire withdrawing device comprises a rotating wheel and a take-up wheel. The device is capable of generating the effect that the spirally arranged grains in groups are separated from spiral large scrap retaining and discharging microchannels on the surface of the sawing wire; enough high scrap retaining space is provided, and the cooling lubricating liquid is capable of entering the cutting region sufficiently to improve the lubricity of the sawing zone and the cutting performance of the sawing wire; the quality and efficiency of sawing are guaranteed.

Description

Surface fixed grain is spiral-distributed plating saw silk production equipment in groups
Technical field
The present invention relates to a kind ofly for the production of the surperficial fixed grain device of spiral-distributed plating saw silk in groups, belong to a concretion abrasive saw silk manufacturing technology field.
Background technology
It is narrow that fixed-abrasive wire saw cutting technique has joint-cutting, and cutting efficiency is high, chipping qualities is high and the feature such as environmental friendliness, therefore in semiconductor crystal and pottery wait hard brittle material cutting, more and more receives publicity.Electroplated diamond saw silk normally selects high-tensile steel wires to do matrix, adopt composite plating method to utilize the effect of the deposition of metal plating to the mechanic coating of diamond abrasive grain, physics and chemisorption, thereby abrasive particle is cemented in to steel wire matrix surface and makes, the sharp cutting edge that diamond abrasive grain exposes cuts removal to workpiece.Concretion abrasive saw silk with respect to resinoid bond, wear resistance, thermotolerance, the body material property preservation of electroplating fixed super hard abrasive saw silk more can meet the requirement of applying in reality with Comprehensive Characteristics such as manufacturing diameter handiness, and being therefore considered to hard and fragile material scroll saw processes first-selected cutting tools.
The manufacture method > > of the disclosed < < of a CN101531035 electroplating diamond wire saw, by composite plating nickel deposited, at the fixed one deck diamond abrasive grain in the surface of steel wire, make and electroplate fixed-abrasive wire saw silk.First metal wire is wrapped on actinobacillus wheel, and metal wire moves continuously, completes successively pre-treatment, preplating, upper sand, thickening process, is finally wrapped on take-up reel, completes electroplating process.Wherein, preplating, upper sand, thickening complete in same plating tank.Upper sand is that the annular hair-videotape by rotating continuously in plating tank completes.Diamond abrasive in electroplate liquid is at the effect low suspension stirring in plating solution, and natural sediment is to annular hair-videotape.Identical with the linear velocity of annular hair-videotape by the metal wire of annular hair-videotape, thus guaranteed that metal wire has certain relative rest time with the diamond abrasive on annular hair-videotape, has guaranteed the upper sand time.
But, the Abrasive Grain of existing plating fixed-abrasive wire saw silk mostly is whole surface and the stochastic distribution that is covered with saw silk, come off during sawing abrasive particle and smear metal is not easy to discharge, metalworking coolant also difficulty fully enters saw cutting area, there is no large junk slot, during sawing, smear metal is to the attaching of saw silk surface and cut workpiece surface, obstruction, scratching effect, improve sawing force and reduced cutting surfaces quality, aggravate the wearing and tearing of coating and cause coming off of Abrasive Grain of saw silk to be increased, easily reduce and saw silk life-span and sawing performance.
Summary of the invention
The present invention is directed to sawing that existing plating fixed-abrasive wire saw silk exists adds the abrasive particle that comes off man-hour and is not easy discharge with smear metal, metalworking coolant also difficulty fully enters the problems such as saw cutting area, a kind of continuous production is provided and can realizes the surperficial fixed grain production equipment of spiral-distributed plating saw silk in groups.
Surperficial fixed grain of the present invention is spiral-distributed plating saw silk production equipment in groups, by the following technical solutions:
This device, comprises Winder, hot blast mouthpiece, composite plating device, distilled water rinse bath, the organic solvent rinse bath of arranging successively from front to back and removes line apparatus, Winder comprises swiveling wheel, actinobacillus wheel and painting rubber base, swiveling wheel is arranged on a support by central shaft, actinobacillus wheel is arranged on swiveling wheel by rotating shaft, rotating shaft is arranged in the slotted hole that axis makes progress in swiveling wheel footpath, on swiveling wheel, be provided with coiling frictionshoe, the end contact of coiling frictionshoe and actinobacillus wheel, being coated with rubber base is fixedly connected on swiveling wheel, the inside that is coated with rubber base is provided with for holding the cavity of adhesive glue, the outer end that is coated with rubber base is provided with notch, notch bottom is provided with the gum outlet being communicated with cavity, the above and below that is coated with rubber base is provided with a coiling targeting port being fixed on swiveling wheel, composite plating device is comprised of pre-coating bath, upper sand launder and coating thickening groove, bottom and the top of three grooves are provided with guide wheel, conduit and water pump are installed in upper sand launder, and conduit is connected with water pump by the fluid inlet of bottom, between upper sand launder and coating thickening groove, is provided with perforation, the bottom of distilled water rinse bath and organic solvent rinse bath and top are also provided with guide wheel, and organic solvent rinse bath exterior bottom arranges ultrasonic generator, remove line apparatus and comprise turning wheel and take-up reel, turning wheel is arranged on a bearing by rotating shaft, and take-up reel is arranged on the end face of turning wheel, and turning wheel is provided with take-up targeting port and removes line frictionshoe, removes the end contact of line frictionshoe and take-up reel.
In the internal cavities of painting rubber base, be full of adhesive glue, in pre-coating bath, be marked with electroplate liquid, in upper sand launder, be marked with the electroplate liquid that mixes super hard abrasive, conduit is positioned at below the liquid level of sand launder electroplate liquid, in coating thickening groove, be marked with the electroplate liquid that does not contain super hard abrasive, in distilled water rinse bath, be marked with distilled water, in organic solvent rinse bath, be marked with the organic solvent that adhesive glue is dissolved, (surface is through pickling in pre-treatment, the processing such as alkali cleaning) steel wire after is walked around from front to back at pre-coating bath, upper sand launder, coating thickening groove, each guide wheel in distilled water rinse bath and organic solvent rinse bath, and through the conduit in upper sand launder, do translational motion at the uniform velocity forward, coiling is wrapped on the actinobacillus wheel of Winder, through top coiling targeting port, be coated with outer end notch and the below coiling targeting port of rubber base, overlap with steel wire, swiveling wheel is around central shaft clockwise rotation, in Steel Wire Surface, synthesize the spiral winding of coiling together with steel wire translational motion at the uniform velocity forward, frictionshoe on swiveling wheel and the end contact of actinobacillus wheel, by friction resistance, the rotating speed of actinobacillus wheel is limited, make coiling remain the state of tensioning, to guarantee that coiling is wrapped in Steel Wire Surface securely, coiling simultaneously when being coated with the outer end notch of rubber base by gum outlet gluing, by adhesive glue, make coiling stick to Steel Wire Surface, by changing the rotating speed of swiveling wheel or the pitch that the straight-line speed of steel wire changes coiling, the binding agent that the hot blast blowing out by hot blast mouthpiece makes to be wrapped in the coiling on steel wire is dried, and guarantees that coiling tightly sticks to Steel Wire Surface,
Steel wire after coiling enters composite plating device and carries out composite plating deposition, first by pre-coating bath, carry out preplating, in Steel Wire Surface, first plate layer of metal, make coating fully contact to strengthen bonding force with matrix, then enter sand launder, by water pump, to the steel wire through conduit in upper sand launder, provide the electroplate liquid that is mixed with super hard abrasive, super hard abrasive is suspended in electroplate liquid, in the constraint of conduit, increased in the fixed quantity of Steel Wire Surface, realize the upper sand of Steel Wire Surface, steel wire after upper sand enters coating thickening groove by the perforation between upper sand launder and coating thickening groove, carrying out coating thickening processes, coating further deposits, the ride out that is cemented in the super hard abrasive of Steel Wire Surface in upper sand launder is controlled to the 1/4-2/5 of super hard abrasive abrasive particle diameter, Steel Wire Surface does not have the part of coiling by depositing fixed super hard abrasive, has the part of coiling because can not directly contacting and cannot deposit upper super hard abrasive with super hard abrasive with electroplate liquid on steel wire,
Through composite plating, make the steel wire of the fixed good super hard abrasive in surface exposure region, through distilled water rinse bath, clean, then clean by the organic solvent in the rinse bath of organic solvent, coiling and the adhesive glue of Steel Wire Surface are dissolved; After the adhesive glue of coiling and Steel Wire Surface dissolves, coiling is connected on take-up reel after removing the take-up targeting port of line apparatus, revolution crop rotation rotates counterclockwise, coiling is wrapped on take-up reel, remove the coiling of Steel Wire Surface, Abrasive Grain spiral-distributed plating concretion abrasive saw silk in groups completes.
The present invention is by entering on groove composite plating and be wound around coiling material on saw silk surface before sand at saw silk, make this part cannot go up sand in plating, after completing, the solid sand of plating removes coiling, on saw silk surface, form the abrasive particle effect that spiral is arranged and spiral helicine great Rong bits/chip removal microchannel is separated by groups, both the chip space that had possessed enough height, can make again cooling-lubricant fully enter cutting zone along with " spiral chip flute ", improve saw cutting area lubrication circumstances, improve saw silk cutting property, guarantee sawing quality and efficiency.In conjunction with the method for continuous production of electroplating at present super hard abrasive scroll saw abrasive material composite plating deposition, can realize Abrasive Grain in groups spiral arrange and electroplate the continuous production of concretion abrasive saw silk.
Accompanying drawing explanation
Fig. 1 is the present invention surface fixed grain structural representation of spiral-distributed plating saw silk production equipment in groups.
Fig. 2 is the structural representation of Winder in the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of removing line apparatus in the present invention.
Fig. 5 is the left view of Fig. 4.
In figure: 1, steel wire, 2, Winder, 3, coiling, 4, hot blast mouthpiece, 5, guide wheel, 6, distilled water rinse bath, 7, ultrasonic generator, 8, organic solvent rinse bath, 9, remove line apparatus, 10, swiveling wheel, 11, actinobacillus wheel, 12, coiling targeting port, 13, be coated with rubber base, 14, coiling frictionshoe, 15, central shaft, 16, pre-coating bath, 17, upper sand launder, 18, conduit, 19, conduit bottom liquid inlet, 20, water pump, 21, perforation, 22, coating thickening groove, 23, turning wheel, 24, take-up reel, 25, take-up targeting port, 26, rotating shaft, 27, remove line frictionshoe.
Embodiment
As shown in Figure 1, surperficial fixed grain of the present invention is spiral-distributed plating saw silk production equipment in groups, comprises from front to back Winder 2, hot blast mouthpiece 4, composite plating device, distilled water rinse bath 6, the organic solvent rinse bath 8 that (in Fig. 1, right side is front) arranges successively and removes line apparatus 9.
Winder 2 is on surface, the steel wire 1(after the processing such as pickling, alkali cleaning electroplates the matrix of sawing silk) the above coiling 3 of coiling spirrillum (pitch is set as requested), coiling 3 is non-conductive line.The structure of Winder 2 as shown in Figures 2 and 3, comprises swiveling wheel 10, actinobacillus wheel 11 and is coated with rubber base 13.Swiveling wheel 10 is arranged on a support by central shaft 15, and swiveling wheel 10 can rotate around this central shaft 15, and this central shaft inside is provided with centre hole, and steel wire 1 is passed by this centre hole.Swiveling wheel 10 makes belt wheel form, by transmission rig (band transmission (not shown in FIG.)), is driven, and around central shaft, rotates.The end face edge of swiveling wheel 10 is equipped with actinobacillus wheel 11 by rotating shaft, rotating shaft is arranged in the slotted hole that axis makes progress in swiveling wheel 10 footpaths, this rotating shaft can be in this slotted hole along the radially fine setting of swiveling wheel 10, to adapt to the variation because constantly unwrapping wire causes coiling 3 coil diameters on actinobacillus wheel 11 constantly to diminish and bring.On swiveling wheel 10, be provided with coiling frictionshoe 14, the end contact of coiling frictionshoe 14 and actinobacillus wheel 11, limits the rotating speed of actinobacillus wheel 11 by friction resistance, and 3 states that remain tensioning that make to wind the line 3 are wrapped in steel wire 1 surface securely to guarantee to wind the line.Being coated with rubber base 13 is fixedly connected on swiveling wheel 10, the inside that is coated with rubber base 13 is for holding the cavity of adhesive glue, the outer end that is coated with rubber base 13 is an outwardly open notch, be " < " type, notch bottom is provided with gum outlet, is communicated with cavity, is coated with in rubber base 13 internal cavities and is full of adhesive glue, under internal pressure effect, by gum outlet, overflow glue, spread upon coiling 3.The above and below that is coated with rubber base 13 is provided with a coiling targeting port 12 being fixed on swiveling wheel 10.
Hot blast mouthpiece 4 is arranged on the front side of Winder 2, is positioned at the top of steel wire, for the binding agent being wrapped in the coiling 3 on steel wire 1 is dried, thereby guarantees that coiling 3 tightly attaches on steel wire 1 surface.
Composite plating device carries out the fixed super hard abrasive of layer metal deposition for 3 part that steel wire 1 surface is not wound the line, and has the part of coiling 3 because can not directly contacting and cannot deposit upper super hard abrasive with super hard abrasive with electroplate liquid on steel wire 1.Steel wire 1 after coiling enters composite plating device and carries out composite plating deposition.As shown in Figure 1, composite plating device is comprised of pre-coating bath 16, upper sand launder 17 and coating thickening groove 22, the bottom of three grooves and top are provided with and make steel wire 1 enter and pass the guide wheel 5 in each groove, pre-coating bath 16 is set up separately, do not communicate with upper sand launder 17 and coating thickening groove 22, pre-coating bath 16 can adopt independent electroplate liquid, in Steel Wire Surface, first plates layer of metal, makes coating fully contact to strengthen bonding force with steel wire.The bottom of upper sand launder 17 is provided with conduit 18, and conduit 18 is connected with water pump 20 by the fluid inlet 19 of bottom, between upper sand launder 17 and coating thickening groove 22, is provided with perforation 21.Steel wire 1 enters sand launder 17 carry out surperficial preplating in pre-coating bath 16 after, and upper sand launder 17 fills the electroplate liquid that mixes super hard abrasive.Conduit 18 is arranged under the liquid level of sand launder 17 interior electroplate liquids, parallel with upper sand launder 17 bottom surfaces, by water pump 20, to the steel wire 1 through conduit 18, provide the electroplate liquid that is mixed with super hard abrasive, super hard abrasive is suspended in electroplate liquid, in the constraint of conduit 18, increased in the steel wire 1 fixed quantity in surface, realized the upper sand on steel wire 1 surface.Steel wire 1 after upper sand should not pass through guide wheel, to prevent that being just fixed on the lip-deep abrasive material of steel wire 1 comes off, therefore upper sand launder 17 and coating have perforation 21 to be communicated with in the middle of thickening groove 22, and steel wire 1 can directly pass, and after thickening, thickeies on the guide wheel of groove 22 tops around coating again.In the electroplate liquid filling in coating thickening groove 22, do not contain super hard abrasive, for preventing that the super hard abrasive in upper sand launder 17 electroplate liquids from entering coating thickening groove 22, perforation 21 places between upper sand launder 17 and coating thickening groove 22 are provided with three layers of dividing plate, steel wire 1 enters in coating thickening groove 22 from upper sand launder 17 will be through the through hole on three dividing plates, thereby guarantees that as far as possible the super hard abrasive in upper sand launder 17 electroplate liquids can not enter in coating thickening groove 22.In coating thickening groove 22, the coating on steel wire 1 is further deposited, the ride out that is cemented in the super hard abrasive of Steel Wire Surface in upper sand operation is controlled to the 1/4-2/5 into abrasive particle diameter.The length of pre-coating bath 16, upper sand launder 17 and coating thickening groove 22 3 parts can arrange in proportion according to electroplating time.
The bottom of distilled water rinse bath 6 and organic solvent rinse bath 8 and top are provided with and make steel wire 1 enter and derive the guide wheel in each groove, so that steel wire 1 can operation continuously in each groove.The exterior bottom of organic solvent rinse bath 8 is provided with ultrasonic generator 7, to realize ultrasonic vibration, cleans.
The similar of removing line apparatus 9 and Winder 2, just removing line apparatus 9 does not need to be coated with rubber base 13, and the turning direction of removing the turning wheel 23 on line apparatus 9 is (with the switched in opposite of the swiveling wheel 10 of Winder 2, rotating speed is identical) counterclockwise.As shown in Figure 4 and Figure 5, remove line apparatus 9 and comprise turning wheel 23 and take-up reel 24, turning wheel 23 is arranged on a bearing by rotating shaft 26, and turning wheel 23 can rotate around this rotating shaft 26, and these rotating shaft 26 inside are provided with endoporus, and steel wire 1 is passed by this centre hole.Turning wheel 23 is driven by transmission rig (band transmission (not shown in FIG.)), 26 rotates around the shaft.The end face edge of turning wheel 23 is equipped with take-up reel 24, turning wheel 23 is provided with take-up targeting port 25, on turning wheel 23, be also provided with and remove line frictionshoe 27, remove the end contact of line frictionshoe 27 and take-up reel 24, by friction resistance 3 states that remain tensioning that make to wind the line.
Described steel wire is generally the high-tensile steel wires such as piano wire or spring wire, diameter is 0.1-1mm, the fixed super hard abrasive in surface can be selected diamond, silicon carbide, cubic boron nitride etc., and selected abrasive material is according to the workpiece material of being processed by sawing, and super hard abrasive particle diameter is 20-100 μ m.Described can not have electroconductibility for being wrapped in the coiling of Steel Wire Surface, and cross-sectional shape can be circle, square or rectangle, as be circular, and winding diameter is 0.1-1mm; As be square or rectangle, length should be less than 1mm with wide, and size Selection requires to determine with the steel wire matrix diameter using according to preparation.The glue that described non-conductive coiling is soaked with or liquid resin are for can not dissolving in organic solvent by water-soluble solution.
The steel wire 1 of surface after pickling, alkali cleaning etc. are processed, through the centre hole of central shaft 15 of Winder 2 and the guide wheel of the bottom of each groove and top, passed by the endoporus of removing line apparatus 9 shafts 26, does translational motion at the uniform velocity forward.Coiling 3 is wrapped on actinobacillus wheel 11, and the coiling targeting port through being coated with the coiling targeting port 12 of rubber base 13 tops, the outer end slot that is coated with rubber base 13 and painting rubber base 13 belows, overlaps with steel wire 1.Swiveling wheel 10, around central shaft 15 clockwise rotations (seeing from right to left in Fig. 1), is done translational motion at the uniform velocity forward through the steel wire 1 of central shaft 15 through holes simultaneously, and these two motions synthesize the spiral winding of coiling 3 on steel wire 1 surface.Meanwhile, coiling 3 is by gum outlet gluing when being coated with the outer end notch of rubber bases 13, and by adhesive glue, making to wind the line 3 sticks to steel wire 1 surface.Can be by changing the rotating speed of swiveling wheel 10 or the pitch that the straight-line speed of steel wire 1 changes coiling.
Through composite plating, make the steel wire 1 of the fixed good super hard abrasive in surface exposure region, through distilled water rinse bath 6, clean, then steel wire 1 is by filling organic solvent (ethanol or acetone etc., can dissolved adhesive) rinse bath 8 and adopt Ultrasonic Cleaners 7 to apply ultrasonic wave to clean, the length of controlling the movement velocity of steel wire 1 or changing rinse bath 8 is fully dissolved caking agent.
After the adhesive glue on coiling 3 and steel wire 1 surface dissolves, coiling 3 is connected on take-up reel 24 through rotating shaft 26 after take-up targeting port 25, turning wheel 23 rotates counterclockwise, make to wind the line and 3 be wrapped on take-up reel 24, after steel wire 1 surface coiling 3 removes, through aftertreatment complete Abrasive Grain in groups spiral arrange and electroplate concretion abrasive saw silk.As the stage before and after device arranges the continuous winding of steel wire and removes money device, so just realized continuous production.
Part that the present invention does not relate to as the continuous unwrapping wire of the pretreatment cleaning of steel wire, aftertreatment heating, steel wire with collect money and the composite plating solution of super hard abrasive is selected etc. and can be adopted prior art to be realized.

Claims (1)

1. a surperficial fixed grain spiral-distributed plating saw silk production equipment in groups, comprises Winder, hot blast mouthpiece, composite plating device, distilled water rinse bath, the organic solvent rinse bath of arranging successively from front to back and removes line apparatus, it is characterized in that: Winder comprises swiveling wheel, actinobacillus wheel and painting rubber base, swiveling wheel is arranged on a support by central shaft, actinobacillus wheel is arranged on swiveling wheel by rotating shaft, rotating shaft is arranged in the slotted hole that axis makes progress in swiveling wheel footpath, on swiveling wheel, be provided with coiling frictionshoe, the end contact of coiling frictionshoe and actinobacillus wheel, being coated with rubber base is fixedly connected on swiveling wheel, the inside that is coated with rubber base is provided with for holding the cavity of adhesive glue, the outer end that is coated with rubber base is provided with notch, notch bottom is provided with the gum outlet being communicated with cavity, the above and below that is coated with rubber base is provided with a coiling targeting port being fixed on swiveling wheel, composite plating device is comprised of pre-coating bath, upper sand launder and coating thickening groove, bottom and the top of three grooves are provided with guide wheel, conduit and water pump are installed in upper sand launder, and conduit is connected with water pump by the fluid inlet of bottom, between upper sand launder and coating thickening groove, is provided with perforation, the bottom of distilled water rinse bath and organic solvent rinse bath and top are also provided with guide wheel, and organic solvent rinse bath exterior bottom arranges ultrasonic generator, remove line apparatus and comprise turning wheel and take-up reel, turning wheel is arranged on a bearing by rotating shaft, and take-up reel is arranged on the end face of turning wheel, and turning wheel is provided with take-up targeting port and removes line frictionshoe, removes the end contact of line frictionshoe and take-up reel,
In the internal cavities of painting rubber base, be full of adhesive glue, in pre-coating bath, be marked with electroplate liquid, in upper sand launder, be marked with the electroplate liquid that mixes super hard abrasive, conduit is positioned at below the liquid level of sand launder electroplate liquid, in coating thickening groove, be marked with the electroplate liquid that does not contain super hard abrasive, in distilled water rinse bath, be marked with distilled water, in organic solvent rinse bath, be marked with the organic solvent that adhesive glue is dissolved, pretreated steel wire is walked around from front to back at pre-coating bath, upper sand launder, coating thickening groove, each guide wheel in distilled water rinse bath and organic solvent rinse bath, and through the conduit in upper sand launder, do translational motion at the uniform velocity forward, coiling is wrapped on the actinobacillus wheel of Winder, through top coiling targeting port, be coated with outer end notch and the below coiling targeting port of rubber base, overlap with steel wire, swiveling wheel is around central shaft clockwise rotation, in Steel Wire Surface, synthesize the spiral winding of coiling together with steel wire translational motion at the uniform velocity forward, frictionshoe on swiveling wheel and the end contact of actinobacillus wheel, by friction resistance, the rotating speed of actinobacillus wheel is limited, make coiling remain the state of tensioning, to guarantee that coiling is wrapped in Steel Wire Surface securely, coiling simultaneously when being coated with the outer end notch of rubber base by gum outlet gluing, by adhesive glue, make coiling stick to Steel Wire Surface, by changing the rotating speed of swiveling wheel or the pitch that the straight-line speed of steel wire changes coiling, the binding agent that the hot blast blowing out by hot blast mouthpiece makes to be wrapped in the coiling on steel wire is dried, and guarantees that coiling tightly sticks to Steel Wire Surface,
Steel wire after coiling enters composite plating device and carries out composite plating deposition, first by pre-coating bath, carry out preplating, in Steel Wire Surface, first plate layer of metal, make coating fully contact to strengthen bonding force with matrix, then enter sand launder, by water pump, to the steel wire through conduit in upper sand launder, provide the electroplate liquid that is mixed with super hard abrasive, super hard abrasive is suspended in electroplate liquid, in the constraint of conduit, increased in the fixed quantity of Steel Wire Surface, realize the upper sand of Steel Wire Surface, steel wire after upper sand enters coating thickening groove by the perforation between upper sand launder and coating thickening groove, carrying out coating thickening processes, coating further deposits, the ride out that is cemented in the super hard abrasive of Steel Wire Surface in upper sand launder is controlled to the 1/4-2/5 of super hard abrasive abrasive particle diameter, Steel Wire Surface does not have the part of coiling by depositing fixed super hard abrasive, has the part of coiling because can not directly contacting and cannot deposit upper super hard abrasive with super hard abrasive with electroplate liquid on steel wire,
Through composite plating, make the steel wire of the fixed good super hard abrasive in surface exposure region, through distilled water rinse bath, clean, then clean by the organic solvent in the rinse bath of organic solvent, coiling and the adhesive glue of Steel Wire Surface are dissolved; After the adhesive glue of coiling and Steel Wire Surface dissolves, coiling is connected on take-up reel after removing the take-up targeting port of line apparatus, revolution crop rotation rotates counterclockwise, coiling is wrapped on take-up reel, remove the coiling of Steel Wire Surface, Abrasive Grain spiral-distributed plating concretion abrasive saw silk in groups completes.
CN201310688274.XA 2013-12-13 2013-12-13 Surface fixed grain is spiral-distributed plating saw silk production equipment in groups Expired - Fee Related CN103643273B (en)

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CN104790017A (en) * 2015-04-14 2015-07-22 张家港天工机械制造有限公司 Wire pay-off unit for electroplated diamond wire saw machining equipment
CN106413993A (en) * 2014-05-28 2017-02-15 信越半导体株式会社 Abrasive grain-fixed wire, wire saw, and method for cutting workpiece
CN107363742A (en) * 2017-07-25 2017-11-21 浙江新瑞欣精密线锯有限公司 A kind of sand method on diamond wire
CN107858727A (en) * 2017-12-18 2018-03-30 上海华友金裕微电子有限公司 A kind of efficiently round wire bond carrying device of new high speed electro-deposition
CN113463154A (en) * 2021-07-06 2021-10-01 镇江原轼新型材料有限公司 Diamond wire sanding method and sanding device

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CN203613287U (en) * 2013-12-13 2014-05-28 山东大学 Device for producing electroplating saw wire with fixed abrasive particles spirally distributed on surface in groups

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