A kind of contrary face formula make-up machine
[technical field]
The utility model relates to a kind of make-up machine that is applied to the optical articles manufacturing, relates in particular to the make-up machine of fitting between glass substrate and various film.
[background technology]
At the attaching process of optical modules such as Touch panel and Touch, Lens and develop.Original abutted equipment is the equipment that extends on the basis of polaroid abutted equipment mostly, but because polaroid thickness is big, the stretch-proof ability is strong, so existing equipment influence and damage to the applying quality of polaroid from applying pattern and vacuum suction mode is all less, but products such as present touch-screen develop to frivolous direction gradually, various function films are also thinner, softer, price is also more expensive, and structurally the ability of anti-mechanical stretching also weakens thereupon.The technology of original applying pattern and vacuum suction mode has not satisfied the applying requirement of material.Problems such as sheet, film dancing, fold, stretching, the fixing back of vacuum hole absorption generation absorption shrinkage pool can appear falling.
[summary of the invention]
The utility model is at the above problem pressure-sensitive blooming of various ultrathin types that proposed to fit, and can effectively avoid occurring falling sheet, film dancing, fold, stretching, the fixing back of vacuum hole absorption and produce the contrary face formula make-up machine that problems such as absorption shrinkage pool occur.
The technical solution of the utility model is: a kind of contrary face formula make-up machine, has support, support arm, workbench, electric elements case and pneumatic element are arranged in described support, described workbench is on the support, support arm covers on the support, outside the workbench, it is characterized in that, on described workbench, be provided with branch according to glued membrane platform and base material platform on the workbench both sides, at the line slide rail that has two to extend through under the base material platform on the workbench, and described line slide rail supporting and the described glued membrane platform of slide guide, the glued membrane platform comprises mobile platform, fine adjustment stage, the applying platform, rotating shaft support and composite panel, described mobile platform is in below, bottom surface is connected to line slide rail, on mobile platform, be provided with fine adjustment stage, the applying platform is set on fine adjustment stage, on described applying platform the rotating shaft support is installed, has fixed composite panel on the rotating shaft support, the rotation of the mobile and turning cylinder of platform is by servomotor and cylinder transmission.
End at the close base material platform of described composite panel is provided with movably moving positioning device of front end, and described positioner comprises guide rod cylinder, micropore vacuum location-plate, bracing frame.
Between composite panel and the moving positioning device laminating apparatus is housed, laminating apparatus comprises slim cylinder, applying rubber roll, the guide shaft guide pin bushing that power is provided.
Described composite panel adopts the compound gas permeable material of macromolecule to make, and the ventilative aperture on described compound gas permeable material surface is less than 20 ц m.Its architectural characteristic of the compound gas permeable material of described macromolecule is level and smooth ventilative, below the 20 ц m of aperture, produces absorption affinity continuously by negative-pressure air fan.With original suction type contrast, composite material surface is level and smooth, the aperture is small, when producing the vacuum suction glued membrane, needn't remove to seal unnecessary pore, produces the absorption shrinkage pool in the time of can not causing adsorbing because of the aperture again.The pressure-sensitive blooming of various ultrathin types is played a very good protection.
With the line slide rail direction on the workbench is X-direction, mobile platform can carry out the X-direction motion under the slide guide of two line slide rails, power is provided by servomotor and passes to precision ball screw connection mobile platform, being equipped with on the described mobile platform can be in the fine adjustment stage of X, Y, three contrapositions of Θ, the applying platform is arranged on the fine adjustment stage, three actions by fine adjustment stage make things convenient for contraposition, realize the accurate contraposition of applying platform.
Safe grating also is installed on the support arm side column, be used to prevent laminating apparatus in the course of the work operating personnel be strayed into working space and be injured.
Cantilever tip has three sealings of air purifier outside, be built-in with centrifugal blower, form malleation in the workspace, make air can only form vertical laminar flow from top to bottom, and outside undressed air can't enter working space because of pressure exists, thereby guarantees the clean requirement of working space.
On support arm, also be fixed with touch-screen (man-machine interface) human-computer dialogue window, can easily realize the adjustment of various random parameters and the on-line monitoring of running status.
Before the described workbench automatic control panel is housed, is used for control appliance and moves automatically.
Described base material platform comprises base material upset support plate, trip shaft, base material returning face plate, rotary cylinder, buffer unit, folds the formula positioning cylinder, the upset support plate is supporting trip shaft, the base material returning face plate is connected on the described trip shaft, rotary cylinder is located at a side head of base material returning face plate, another termination then is provided with buffer unit, adds in the both sides of base material returning face plate to have put to fold the formula positioning cylinder.
Also have several vacuum suction holes on the described base material returning face plate, adopt fixedly material of vacuum (negative pressure) absorption, be applicable to the applying requirement of different material size, play good positioning action.
Described base material returning face plate can carry out 0~180 ° of upset with respect to workbench, when base material returning face plate upper surface is turned to position facing to the composite panel of glued membrane platform, when the glued membrane platform moves under the base material overturn platform.
The beneficial effects of the utility model are: adopted base material last, glued membrane under laminating type, this mode is fitted does not need the fixedly glued membrane that very big absorption affinity just can be steadily, promptly can not draw motionless or tensile force is excessive makes glued membrane generation stretcher strain, can not produce sheet, film dancing phenomenon again because of suction is too little because of suction not produce too greatly.The aperture of composite panel of placing glued membrane is small, when vacuum suction, can fundamentally eliminate the traditional vacuum hole and adsorb to film and bring the absorption shrinkage pool.Three direction of principal axis of fine adjustment stage are harmonized and are located, and can precisely locate, and realize accurately fitting.
[description of drawings]
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the utility model workbench structural representation.
Wherein: 1, air purifier; 2, human-computer dialogue window; 3, support arm; 4, safe grating; 5, automatic control panel; 6, support; 7, glued membrane platform; 8, workbench; 9, mobile platform; 10, fine adjustment stage; 11, applying platform; 12, rotating shaft support; 13, composite panel; 14, micropore vacuum location-plate; 15, guide rod cylinder; 16, base material returning face plate; 17, buffer unit; 18, rotary cylinder; 19, fold the formula positioning cylinder; 20, line slide rail; 21, base material upset support plate; 22, guide shaft guide pin bushing; 23, applying rubber roll; 24, base material overturn platform; 25, trip shaft.
[specific embodiment]
In order to make the purpose of this utility model, technical scheme and advantage clearer,, the utility model is further elaborated below in conjunction with drawings and Examples.
With reference to accompanying drawing: a kind of contrary face formula make-up machine that the utility model is related, has support 6, support arm 3, workbench 8, in described support 6, electric elements case and pneumatic element are arranged, described workbench 8 is on the support 6, support arm 3 covers on the support 6, outside the workbench 8, it is characterized in that, on described workbench 8, be provided with branch according to glued membrane platform 7 and base material overturn platform 24 on the workbench both sides, at the line slide rail 20 that has two to extend through under the base material platform on the workbench 8, and described line slide rail 20 supporting and the described glued membrane platforms 7 of slide guide, glued membrane platform 7 comprises mobile platform 9, fine adjustment stage 10, applying platform 11, rotating shaft support 12 and composite panel 13, described mobile platform 9 is in below, its bottom surface is connected with described line slide rail 20, on mobile platform 9, be provided with fine adjustment stage 10, applying platform 11 is set on fine adjustment stage 10, on described applying platform 11, rotating shaft support 12 is installed, fixed composite panel 13 on rotating shaft support 12, the rotation of the mobile and rotating shaft of platform is by servo electrode and cylinder transmission.
End at described composite panel 13 close base material platforms is provided with movably moving positioning device of front end, and described positioner comprises guide rod cylinder 15, micropore vacuum location-plate 14, bracing frame;
Between composite panel and the moving positioning device laminating apparatus is housed, laminating apparatus comprises slim cylinder, applying rubber roll 23, the guide shaft guide pin bushing 22 that power is provided.
Described composite panel 13 adopts the compound gas permeable material of macromolecule to make, and the ventilative aperture on described compound gas permeable material surface is less than 20 ц m.Its architectural characteristic of the compound gas permeable material of described macromolecule is level and smooth ventilative, below the 20 ц m of aperture, produces absorption affinity continuously by negative-pressure air fan.With original suction type contrast, composite material surface is level and smooth, the aperture is small, when producing the vacuum suction glued membrane, needn't remove to seal unnecessary pore, produces the absorption shrinkage pool in the time of can not causing adsorbing because of the aperture again.The pressure-sensitive blooming of various ultrathin types is played a very good protection.
With 20 directions of the line slide rail on the workbench 8 is X-direction, mobile platform 9 can carry out the X-direction motion under the slide guide of two line slide rails 20, power is provided by servomotor and passes to precision ball screw connection mobile platform, being equipped with on the described mobile platform 9 can be in the fine adjustment stage 10 of X, Y, three contrapositions of Θ, applying platform 11 is arranged on the fine adjustment stage 10, three actions by fine adjustment stage 10 make things convenient for contraposition, realize the accurate contraposition of applying platform 11.
On support arm 3 side columns safe grating 4 is installed also, be used to prevent laminating apparatus in the course of the work operating personnel be strayed into working space and be injured.
Three sealings that air purifier 1 is arranged on support arm 3 tops, top at support arm 3 is built-in with centrifugal blower, form malleation in the workspace, make air can only form vertical laminar flow from top to bottom, and outside undressed air can't enter working space because of pressure exists, thereby guarantees the clean requirement of working space.
On support arm 3, also be fixed with touch-screen (man-machine interface) human-computer dialogue window 2, can easily realize the adjustment of various random parameters and the on-line monitoring of running status.
Before the described workbench 8 automatic control panel 5 is housed, is used for control appliance and moves automatically.
Described base material platform comprises base material upset support plate 21, trip shaft 25, base material returning face plate 16, rotary cylinder 18, buffer unit 17, folds formula positioning cylinder 19, base material upset support plate 21 is supporting trip shaft 25, base material returning face plate 16 is connected on the described trip shaft 25, rotary cylinder 18 is located at a side head of base material returning face plate 16, another termination then is provided with buffer unit 17, adds in the both sides of base material returning face plate 16 to have put to fold formula positioning cylinder 19.
Also have several vacuum suction holes on the described base material returning face plate 16, adopt fixedly material of vacuum (negative pressure) absorption, be applicable to the applying requirement of different material size, play good positioning action.
Described base material returning face plate 16 can carry out 0~180 ° of upset with respect to workbench 8, in the time of under glued membrane platform 7 moves to base material overturn platform 24, promptly base material returning face plate 16 upper surfaces can be turned to the position facing to the composite panel 13 of glued membrane platform 7.
Use of the present utility model comprises the steps:
(I) location: take out product and adopt the original point position of keeping to the side to be placed on the composite panel 13, opening vacuum adsorbs product, with 180 ° of base material returning face plate 16 upsets, composite panel 13 moves to base material returning face plate 16 belows along directions X by servomotor, afterbody guide rod cylinder 15 pulling composite panels 13 tilt, press on the applying rubber roll 23, product is fitted on the base material returning face plate 16, composite panel 13 is again by servomotor control return, 180 ° of measured deviation sizes of base material returning face plate 16 revolutions are regulated the X on the mobile platform 9, Y, three fine adjustment stage of Θ 10 are carried out contraposition.Here owing to used advanced composite material (ACM), thus when product size just need not look like original abutted equipment during less than panel need be with unnecessary vacuum hole involution.Make things convenient for operation, reduced operating personnel's workload again.
(II) place material: by keep to the side location and vacuum suction hole of initial point glass baseplate is placed on the base material returning face plate 16 by initial point, keeps to the side to locate by initial point again and micropore is placed on optics glued membrane (or the pressure-sensitive blooming of various ultrathin type) on the composite panel 13.
(III) product is fitted: open vacuum two flake products are adsorbed on separately the platform, fold 19 withdrawals of formula positioning cylinder and remove the location, rotary cylinder 18 drives base material returning face plates 16 Rotate 180s °, folds formula positioning cylinder 19 and stretches out locking base material returning face plate 16.Glued membrane is placed on the composite panel 13 on the other hand, and glued membrane platform 7 is that power slides into base material returning face plate 16 belows along X axis with the servomotor, micropore vacuum location-plate 14 drives withdrawal by guide rod cylinder 15, composite panel 13 afterbody guide rod cylinder 15 are shunk pulling composite panel 13 and are produced, applying rubber roll 23 is by slim air cylinder driven rising pressing, and servomotor drives composite panel 13 again and moves to initial point along the X-axis negative direction at this moment.
(IV) applying is finished, applying rubber roll 23 is by slim air cylinder driven decline return, composite panel 13 afterbody guide rod cylinder 15 are stretched out and are promoted 13 times original positions of composite panel, micropore vacuum location-plate 14 is driven by guide rod cylinder 15 and stretches out return, rotary cylinder 18 drives base material returning face plate 16 negative direction Rotate 180s ° time original position, fold formula positioning cylinder 19 guide rods and stretch out locking base material returning face plate 16, wait for the next round course of work.