CN205628981U - Board flattening device - Google Patents
Board flattening device Download PDFInfo
- Publication number
- CN205628981U CN205628981U CN201620383831.6U CN201620383831U CN205628981U CN 205628981 U CN205628981 U CN 205628981U CN 201620383831 U CN201620383831 U CN 201620383831U CN 205628981 U CN205628981 U CN 205628981U
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- CN
- China
- Prior art keywords
- sheet material
- pressure head
- leveling
- flattening
- fixed station
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004826 seaming Methods 0.000 claims description 48
- 230000000694 effects Effects 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The utility model discloses a board flattening device, including last pressure head, lower pressure head and plate fixing device, go up the pressure head and fix in the frame with pressure head down, and go up pressure head setting pressure head directly over under, plate fixing device sets up at last pressure head under and between the pressure head, plate fixing device includes the first guide rail and the second guide rail of mutually perpendicular setting from bottom to top, can follow the 2nd rail movements's fixed station, be equipped with locking device on the fixed station top surface. To need the position of flattening to carry out the flattening or adopt big last pressure head and the whole flattenings of pressure head realization down respectively. The utility model discloses can the target requirement have been reached to the panel formula flattening of fixing a point, simultaneously can be automatically detect the roughness of panel to the position that will need the flattening moves supreme pressure head and carries out the flattening down between the pressure head, and carries out the measuring of flattening effect voluntarily, until qualifiedly, realizes full automatic flattening flow, has improved flattening efficiency, has reduced artifical intensity of labour.
Description
Technical field
This utility model relates to a kind of sheet material apparatus for leveling.
Background technology
Metallic plate before the use, flattens the most in advance, to ensure the required precision during using and flatness requirement.Can be in the way of using online leveling for line style sheet material, even if line style sheet material passes sequentially through some pressure rollers, realize the shaping to sheet material, Chinese patent 2013102280888 discloses a kind of evener, including frame, rotate in described frame and be provided with multiple topping roll moving up and down, and the lower end being positioned at topping roll in frame rotates and is provided with multiple and topping roll interlaced arrangement bottom roll, it is positioned in described frame at charging aperture to rotate and is provided with pre-roll moving up and down, and the lower end being positioned at pre-roll in frame rotates and is provided with lower pre-roll.Described a kind of evener is by setting up pre-roll, lower pre-roll at the charging aperture of evener.This kind of evener is only applicable to the leveling of strip sheet material, it is impossible to flatten the lamellar sheet material that length is shorter.
Utility model content
This utility model is in order to solve the problems referred to above, it is proposed that a kind of sheet material apparatus for leveling, this utility model can carry out fixed-point type leveling to sheet material, reach target call；Automatically the flatness of sheet material can be detected simultaneously, and flatten needing the position flattened to move between seaming chuck and push-down head, and automatically carry out flattening the detection of effect, until it is qualified, realize full automatic leveling flow process, improve leveling efficiency, reduce hand labor intensity.
To achieve these goals, this utility model adopts the following technical scheme that
A kind of sheet material apparatus for leveling, including seaming chuck, push-down head and plate fixing device, described seaming chuck and push-down head are fixed in frame, and seaming chuck is arranged on the surface of push-down head, described plate fixing device is arranged between seaming chuck and push-down head, described plate fixing device includes the first guide rail and the second guide rail being arranged in a mutually vertical manner from bottom to top, it is possible to the fixed station moved along the second guide rail, and described fixed station end face is provided with locking device.The sheet material needing leveling can be fixed on fixed station, carry out the position needing leveling respectively flattening or use big seaming chuck and push-down head to realize all levelings.
Concave downward in the middle of described push-down head.Push-down head concave downward can make sheet material carry out press operation when flattening, and prevents the resilience after sheet material leveling from causing leveling poor effect.
It is provided with projection in the middle of described seaming chuck.The projection of seaming chuck is the most corresponding with the depression of push-down head, and common realization crosses press operation when flattening sheet material, it is ensured that the most smooth after sheet material resilience after leveling.
Described fixed station is frame-type structure.Fixed station is the structure of internal hollow out, makes push-down head be positioned at hollow out position, it is possible to make seaming chuck and push-down head reach each position of sheet material.
Described fixed station is rectangle, circle or polygon.Difform fixed station can be set according to the shape of sheet material, to improve leveling efficiency.
Two end faces that described fixed station is adjacent are provided with alignment pin.Two adjacent limits arrange alignment pin, two are arranged on one limit, one is arranged on another limit, or the size according to sheet material arranges multiple alignment pin, two other limit is not provided with, so can increase speed when sheet material is put into, both sides arrange alignment pin and ensure that the rear and perpendicularity of fixed station put into by sheet material simultaneously.
Described locking device is quick clip.Use quick clip to realize quickly stepping up and unclamping of sheet material, improve leveling efficiency.
Described locking device is electric magnet.When to when can flatten with the sheet material of magnet adsorption, electric magnet can be used to clamp, quick and convenient.
It is provided with range sensor below described fixed station.Range sensor arranges multiple, and range sensor can detect the height of each position of sheet material, thus judges the flatness of sheet material, and smooth sheet material will be needed to move between seaming chuck and push-down head.
The flatening method of a kind of sheet material apparatus for leveling, comprises the following steps:
Step one: be placed on fixed station by sheet material, makes sheet material contact with alignment pin, uses locking device to be locked by sheet material；
Step 2: move to needing smooth position between seaming chuck and push-down head；
Step 3, starts seaming chuck, makes seaming chuck move downward, and starts leveling；
Step 4: detection leveling effect, stops leveling, if defective repetition step one is to three if qualified；
Wherein, in step 2, when using range sensor, range sensor automatically determines the flatness of sheet material, and needs the position of leveling by needing smooth position to be driven into automatically by the first motor and the second motor driving the first guide rail and the second guide rail；
In step 3, seaming chuck and push-down head are capable of overvoltage, prevent sheet material resilience from causing leveling invalid.
The beneficial effects of the utility model are:
(1) this utility model can carry out fixed-point type leveling to sheet material, has reached target call；
(2) flatness of sheet material can be detected by this utility model automatically, and flatten needing the position flattened to move between seaming chuck and push-down head, and automatically carry out flattening the detection of effect, until it is qualified, realize full automatic leveling flow process, improve leveling efficiency, reduce hand labor intensity.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model；
Fig. 2 is fixed station structural representation of the present utility model；
Fig. 3 is upper and lower pressure head structure schematic diagram of the present utility model；
Wherein, 1, frame, 2, fixed station, the 3, second guide rail, the 4, first guide rail, 5, push-down head, 6, seaming chuck, 7, electric magnet, 8, alignment pin.
Detailed description of the invention
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1:
As shown in Figure 1, a kind of sheet material apparatus for leveling, including frame 1, seaming chuck 6, push-down head 5 and plate fixing device, described seaming chuck 6 and push-down head 5 are fixed in frame 1, concrete, described frame 1 is provided with workbench, described workbench is provided with inverted U and fixes beam, push-down head 5 is fixing on the table, seaming chuck 6 is fixed on inverted U and fixes on beam, and seaming chuck 6 is driven by driving means, and described driving means can be cylinder, hydraulic cylinder or motor-driven guide rail mechanism, its objective is to realize the up and down motion of seaming chuck 6, it is achieved the leveling to sheet material.Seaming chuck 6 is arranged on the surface of push-down head 5, the described middle concave downward of push-down head 5.Push-down head 5 concave downward can make sheet material carry out press operation when flattening, and prevents the resilience after sheet material leveling from causing leveling poor effect.It is provided with projection in the middle of described seaming chuck 6.The projection of seaming chuck 6 is the most corresponding with the depression of push-down head 5, and common realization crosses press operation when flattening sheet material, it is ensured that the most smooth after sheet material resilience after leveling.Described plate fixing device is arranged between seaming chuck 6 and push-down head 5, and described plate fixing device includes the first guide rail 4 and the second guide rail 3 being arranged in a mutually vertical manner from bottom to top, it is possible to the fixed station 2 moved along the second guide rail 3, described fixed station 2 is frame-type structure.Fixed station 2 is the structure of internal hollow out, makes push-down head 5 be positioned at hollow out position, it is possible to make seaming chuck 6 and push-down head 5 reach each position of sheet material.Described fixed station 2 is rectangle, circle or polygon.Difform fixed station 2 can be set according to the shape of sheet material, to improve leveling efficiency.Two end faces that described fixed station 2 is adjacent are provided with alignment pin 8.Two adjacent limits arrange alignment pin 8, two are arranged on one limit, one is arranged on another limit, or the size according to sheet material arranges multiple alignment pin 8, two other limit is not provided with, so can increase speed when sheet material is put into, both sides arrange alignment pin 8 and ensure that the rear and perpendicularity of fixed station 2 put into by sheet material simultaneously.Described fixed station 2 end face is provided with locking device.Described locking device is quick clip.Use quick clip to realize quickly stepping up and unclamping of sheet material, improve leveling efficiency.The sheet material needing leveling can be fixed on fixed station 2, carry out flattening or use big seaming chuck 6 and push-down head 5 to realize all flattening by the position needing leveling respectively.
The flatening method of a kind of sheet material apparatus for leveling, comprises the following steps in the present embodiment:
Step one: be placed on by sheet material on fixed station 2, makes sheet material contact with alignment pin 8, uses locking device to be locked by sheet material；Locking device herein uses quick clip, needs manually to lock.
Step 2: move to needing smooth position between seaming chuck 6 and push-down head 5；Can use artificial mobile, or use the hand motion making fixed station 2 do X, Y-direction.
Step 3, starts seaming chuck 6, makes seaming chuck 6 move downward, and starts leveling；Foot switch is used to control the pressure down of seaming chuck 6, stop and rising.
Step 4: detection leveling effect, stops leveling, if defective repetition step one is to three if qualified；The scale that can use horizon rule or other detection flatness detects.Carry out artificial judgment.
Embodiment 2:
On the basis of embodiment 1, can be electric magnet 7 by described locking device, electric magnet 7 be distributed on arrange on each limit on fixed station 2 multiple.When to when can flatten with the sheet material of magnet adsorption, electric magnet 7 can be used to clamp, quick and convenient.And it is provided with range sensor below described fixed station 2.Range sensor arranges multiple, and range sensor can detect the height of each position of sheet material, thus judges the flatness of sheet material, and smooth sheet material will be needed to move between seaming chuck 6 and push-down head 5.The first guide rail 4 and the second guide rail 3 is made to drive with the first motor and the second motor respectively, realize the X of fixed station 2, Y-direction motion, and controller is set, making some range sensors be connected with the input of controller respectively, the 3rd motor of electric magnet the 7, first motor, the second motor and driving seaming chuck 6 is connected with the outfan of controller respectively.
Specific works principle is as follows: be placed on by sheet material on fixed station 2, sheet material is made to press close to alignment pin 8, starting electric magnet 7 makes sheet material step up, open range sensor simultaneously and sheet material is carried out flatness detection, data are passed to controller, the data that controller is provided according to range sensor, control the first motor and the second electric machine rotation, sheet material is made to need the position of leveling to move between seaming chuck 6 and push-down head 5, and open the 3rd motor drive seaming chuck 6 move downward, when seaming chuck 6 touches sheet material, sheet material is unclamped in electric magnet 7 power-off, prevent from sheet material pressurized from occurring when sliding cannot move, press under seaming chuck 6 continues, when making sheet material be in overvoltage condition, seaming chuck 6 stops, then return after pressurize a period of time, when seaming chuck 6 leaves sheet material, electric magnet 7 is once again powered up, sheet material is fixed.Complete a leveling cycle.
The flatening method of a kind of sheet material apparatus for leveling, comprises the following steps in the present embodiment:
Step one: be placed on by sheet material on fixed station 2, makes sheet material contact with alignment pin 8, uses locking device to be locked by sheet material；Electric magnet 7 is used to realize one-touch locking, convenient and swift；
Step 2: move to needing smooth position between seaming chuck 6 and push-down head 5；Automatically determined the flatness of sheet material by range sensor, and smooth position will be needed automatically by driving the first guide rail 4 and the first motor of the second guide rail 3 and the second motor to be driven into the position needing to flatten；
Step 3, starts seaming chuck 6, makes seaming chuck 6 move downward, and starts leveling；Seaming chuck 6 and push-down head 5 are capable of overvoltage, prevent sheet material resilience from causing leveling invalid；
Step 4: detection leveling effect, stops leveling, if defective repetition step one is to three if qualified；Range sensor detects leveling effect automatically, it would be desirable to the position of leveling is sequentially repeated step one and flattened to three, when flatness reaches requirement, is automatically stopped leveling.
Although detailed description of the invention of the present utility model is described by the above-mentioned accompanying drawing that combines; but the not restriction to this utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art need not to pay various amendments or deformation that creative work can make still within protection domain of the present utility model.
Claims (9)
1. a sheet material apparatus for leveling, it is characterized in that: include seaming chuck, push-down head and plate fixing device, described seaming chuck and push-down head are fixed in frame, and seaming chuck is arranged on the surface of push-down head, described plate fixing device is arranged between seaming chuck and push-down head, described plate fixing device includes the first guide rail and the second guide rail being arranged in a mutually vertical manner from bottom to top, it is possible to the fixed station moved along the second guide rail, and described fixed station end face is provided with locking device.
2. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: concave downward in the middle of described push-down head.
3. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: be provided with projection in the middle of described seaming chuck.
4. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: described fixed station is frame-type structure.
5. a kind of sheet material apparatus for leveling as claimed in claim 4, is characterized in that: described fixed station is rectangle, circle or polygon.
6. a kind of sheet material apparatus for leveling as claimed in claim 5, is characterized in that: two end faces that described fixed station is adjacent are provided with alignment pin.
7. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: described locking device is quick clip.
8. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: described locking device is electric magnet.
9. a kind of sheet material apparatus for leveling as claimed in claim 1, is characterized in that: be provided with range sensor below described fixed station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620383831.6U CN205628981U (en) | 2016-04-29 | 2016-04-29 | Board flattening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620383831.6U CN205628981U (en) | 2016-04-29 | 2016-04-29 | Board flattening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205628981U true CN205628981U (en) | 2016-10-12 |
Family
ID=57061195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620383831.6U Expired - Fee Related CN205628981U (en) | 2016-04-29 | 2016-04-29 | Board flattening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205628981U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728501A (en) * | 2016-04-29 | 2016-07-06 | 国网山东省电力公司汶上县供电公司 | Plate flattening device |
| CN108500085A (en) * | 2018-03-31 | 2018-09-07 | 陆林娣 | A kind of plank depression repairing device and its restorative procedure |
| CN111250562A (en) * | 2020-02-28 | 2020-06-09 | 重庆市荣昌区永世光电设备有限公司 | Steel plate straightening device |
| CN111703551A (en) * | 2020-05-07 | 2020-09-25 | 沪东中华造船(集团)有限公司 | Top flattening device for military supplies dog-ear indent planking on ship |
-
2016
- 2016-04-29 CN CN201620383831.6U patent/CN205628981U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728501A (en) * | 2016-04-29 | 2016-07-06 | 国网山东省电力公司汶上县供电公司 | Plate flattening device |
| CN105728501B (en) * | 2016-04-29 | 2018-06-19 | 国网山东省电力公司汶上县供电公司 | A kind of plank apparatus for leveling |
| CN108500085A (en) * | 2018-03-31 | 2018-09-07 | 陆林娣 | A kind of plank depression repairing device and its restorative procedure |
| CN111250562A (en) * | 2020-02-28 | 2020-06-09 | 重庆市荣昌区永世光电设备有限公司 | Steel plate straightening device |
| CN111250562B (en) * | 2020-02-28 | 2021-08-10 | 重庆市荣昌区永世光电设备有限公司 | Steel plate straightening device |
| CN111703551A (en) * | 2020-05-07 | 2020-09-25 | 沪东中华造船(集团)有限公司 | Top flattening device for military supplies dog-ear indent planking on ship |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 Termination date: 20170429 |