CN201596722U - Automatic production device for aluminum foil containers - Google Patents
Automatic production device for aluminum foil containers Download PDFInfo
- Publication number
- CN201596722U CN201596722U CN2009202999378U CN200920299937U CN201596722U CN 201596722 U CN201596722 U CN 201596722U CN 2009202999378 U CN2009202999378 U CN 2009202999378U CN 200920299937 U CN200920299937 U CN 200920299937U CN 201596722 U CN201596722 U CN 201596722U
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- aluminium
- foil
- foil containers
- feeding
- automatic
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Abstract
The utility model discloses an automatic production device for aluminum foil containers. The automatic production device comprises a feeding portion, a conveying headstock portion, a press and mold, a scrap edge collecting portion and a collecting machine and conveying belt portion, wherein the feeding portion consists of an air spindle, a magnetic powder brake, an oil applying roller, a pair of traction rollers and a feeding inductive head, the conveying headstock portion consists of pluralities of guiding rollers and a pair of feeding rubber rollers, the press and mold comprises a molding mold and a punching machine, the scrap edge collecting portion is composed of an absorbing fragmentary edge fan, one end of a conveying belt is positioned at a blowout position of an aluminum foil container of a press while the other end of the conveying belt is provide with an automatic stacking machine formed by a lift type receiving manipulator, and the collecting machine is formed by the automatic stacking machine and an aluminum foil container ejection cylinder positioned at the downmost position of the receiving manipulator. The device can substantially improve finished product ratio, rapidly stabilize mass production, reduce cost and labor intensity of workers and the like in the production of aluminum foil containers.
Description
Technical field
The utility model belongs to the fully-automatic production device of aluminium-foil containers, relates to the method that the field is aluminium foil deep processing and use.
Background technology
Present domestic aluminium-foil containers production equipment, substantially be in the semi-automatic production equipment state of mechanical type, do not form the complete automatic assembly line of a cover, because the inadequate natural endowment on these equipment designed in the past, exist suitable irrationality on its structure, be unfavorable for the aluminium foil coiled strip accurately, operation fast, pushing precision even surpassed a millimeter unit is directed at that production efficiency is low, poor product quality, yield rate is low and waste of material is too big.Simultaneously, because these aluminium-foil containers production equipments in the past do not possess the function of automatic collection finished product, also count by artificially collecting product fully, thereby the utilization rate of labour power is extremely low, does not possess the function of large-scale continuous production.Above-mentioned these technical barriers have constituted the bottleneck of aluminium-foil containers production industry.
Summary of the invention
The purpose of this utility model provides a kind of aluminium-foil containers automatic manufacturing device, in the production that solves aluminium-foil containers, significantly improves yield rate, and fast and stable large-scale production reduces cost and technical problem such as working strength of workers.
A kind of aluminium-foil containers automatic manufacturing device described in the utility model comprises: collection part and the collecting machine and the conveyer belt part of blowing part, feeding headstock part, forcing press and mould, side crops; The oiling roller that described blowing part is launched to realize oiling in the back by the gas axle of fixing aluminium foil coiled strip, with magnetic powder brake, coiled strip that the gas axle connects by clutch, be positioned at the blowing motor of a pair of carry-over pinch rolls that the aluminium foil coiled strip with oiling after the oiling roller pulls out, driving carry-over pinch rolls and be positioned at below the carry-over pinch rolls and form by responding to the blowing inductive head that sagging position of aluminium foil coiled strip and control stops blowing; The described feeding headstock partly is positioned at after the blowing part, forms by the some guide rollers that are provided with in the differing heights position with by the spacing guide frame in the left and right sides of stepper motor driven a pair of feeding rubber roller and aluminium foil coiled strip successively; Described forcing press and mould are positioned at after the feeding headstock part, are made up of mould and the stamping machine of making aluminium-foil containers; The collection part of described side crops is formed by inhaling the formula edge smashing fan, and the material receiving port of this blower fan places discharging one side-lower of forcing press; The aluminium-foil containers that described conveyer belt one end is positioned at forcing press blows out the position, the other end is provided with the lift automatic piece pile that hand constitutes that connects material, by automatic piece pile be positioned at aluminium-foil containers that the hand lifting bottom position place that connects material is provided with and eject cylinder and form collecting machine.
Aforesaid a kind of aluminium-foil containers automatic manufacturing device, the collection unit branch of side crops comprise the material receiving port of pipeline one end, the material frame that the pipeline other end connects, blower fan and the smashing machine in the pipeline.
Aforesaid a kind of aluminium-foil containers automatic manufacturing device is provided with in the conveyer belt both sides and stablizes the guider that aluminium-foil containers is delivered to automatic piece pile.
Aforesaid a kind of aluminium-foil containers automatic manufacturing device is provided with aluminium-foil containers counting inductor in conveyer belt one side.
Aforesaid a kind of aluminium-foil containers automatic manufacturing device on lift connects material the automatic piece pile that hand constitutes, is positioned at the hand lifting high-low limit position that connects material, and is respectively equipped with limit switch.
The utility model is compared with traditional production equipment, has significantly to reduce production costs, advantage such as improve productivity effect and be produced on a large scale.The generation of how much waste materials has reduced 50% aborning, and production efficiency improves 4 times, and yield rate improves 28%, and number of workers reduces 80%, and the power consumption of production unit product saves 60%.
Description of drawings
Fig. 1 is structure of the present utility model and fundamental diagram.
Fig. 2 is a perspective view of the present utility model.
Fig. 3 is a feeder side view of the present utility model.
Fig. 4 is the three-dimensional structure diagram of Fig. 3.
Fig. 5 is a feeding headstock side view of the present utility model.
Fig. 6 is the stereogram of Fig. 5.
Fig. 7 is that the collection unit of the side crops of this utility model is divided stereogram.
Fig. 8 is collecting machine of the present utility model and conveyer belt part side view.
Fig. 9 is the stereogram of Fig. 8.
The specific embodiment
Below in conjunction with description of drawings concrete structure of the present utility model and operation principle.Its structure comprises referring to Fig. 1 or Fig. 2: collection part and the collecting machine and the conveyer belt part of blowing part, feeding headstock part, forcing press and mould, side crops.
One, feeding part:
Referring to Fig. 3,4.Because aluminium foil AL in the process that is processed into aluminium foil food containers product 4-6, need coat the lubricating oil 1-8 of food-grade at aluminium foil surface, and is the mode feeding with stepping in punching course, so this part significant feature is to oil, the effect of blowing.
Aluminium foil coiled strip AL is stringed together with inflatable axle 1-9, and be not allowed to condition at play when turning round with fixing coiled strip for the inflation of gas axle.The inflatable axle connects with magnetic powder brake 1-1 clutch, and the aluminium foil coiled strip will be subjected to the control of magnetic tension force when rotating blowing like this, is unlikely to because of the former of coiled strip weight thereby makes inertia uncontrollable.After coiled strip launches through last, following oiling roller 1-2,1-7 oils, by drawing rubber roll roller 1-3 up and down, 1-6 pulls out material then, and what specifically draw by blowing inductive head 1-4 decision, generally blowing motor 1-5 just quits work when material covers inductive head.Lower rubber roller 1-3 in the traction, the effect of 1-6 is controlled the effect of oil mass in addition except the use of doing of blowing, and the pressure between dancer rools can be controlled the oil mass on aluminium foil material surface, and this different mould has different control oil masses.
Two, feeding headstock part:
Referring to Fig. 5,6.The aluminium foil food containers is to be finished by every single motion production of forcing press JH (being commonly called as punch press), so use stepper motor 2-1 feeding herein, when drift 3-7 runs to the position of needs, stepper motor 2-1 can drive feeding rubber roll 2-2 and send the position of once expecting mould 3-1 fast, the length of material is decided according to the situation of mould 3-1, and the time of feeding and the length of feeding all can be set freely.
Aluminium foil is S shape operation up and down in headstock 2-3, and through the left and right sides spacing guide ring 2-5 guiding, prevent that the aluminium foil material from swinging when operation fast, cause feeding to be offset.When the drift of forcing press at running hours, stepper motor also step by step feeding constantly to the position of mould.When product was finished each time, machine had cam switch group 3-5 signal and sends, and control is blown product 4-6 is produced by boasting from mould.Every single can go out a product, and what have also can go out several products by every single, and this will decide according to the structure of mould.The 2-4 slide plate makes things convenient for the headstock to move forward and backward among the figure,
Three, the collection part of side crops:
Aluminium foil is when striking out container products, can produce how much unnecessary waste material 3-8, we adopt suction formula edge smashing fan (Fig. 7) collection of waste material, the material receiving tube 5-6 of this blower fan places the side-lower of forcing press JH, because the air draught of blower fan is immediately in the waste material intake line, waste material constantly is inhaled in the smashing machine and further smashes then, again from blower fan outlet 5-3,5-4 is blown among the enclosed material frame 5-1 of waste material, to treat that further the compression packing is handled.In this part is exactly that an induced-draught electric motor 5-2 high speed rotating produces air draught and smashes rim charge with fan inside 5-5,
The speed that the per minute 3,000 of smashing machine changes is enough to allow waste material be inhaled into and smash, and blows out then.
Four, automatic piece pile and conveyer belt:
Referring to Fig. 8,9.After product comes out from mould, be blown on the conveyer belt 4-7, by rewinding motor 4-1 driving and conveying belt, guider 4-9 on conveyer belt stably delivers to automatic piece pile (Fig. 9) to product then, when blowing induction head 4-3 senses product and comes product blow pressure down, automatically piece pile will gather into folds product singly, and connecting material, holder hand 4-10 can running descends through the motion screw mandrel 4-8 on the lifting motor 4-4 length by length, when receiving certain quantity (such as being 100), the lifting holder hand that the connects material 4-5 limit switch place that also arrived, just there is this moment a signal to allow one to eject cylinder 4-11 action, this buttress product is released piece pile, the hand that connects material then rises to side shield 4-12 place again apace, continues to collect product.
The rewinding number of collecting machine also is freely to set, and constantly repeats in the work of connecting material at this, without artificial counting, need not manually receive product, by auto-photoelectrical counting device 4-2 counting, and also suitable neat of each buttress.
Five, forcing press and mould:
Referring to Fig. 1,2.The forcing press JH of aluminium foil food containers production line adopts the forcing press of customization, be equipped with many group air bucket 3-9 and electronics photoelectricity cam controller 3-5, Pneumatic pressure and add oil level and detect automatically, it is extremely convenient to adjust, can adapt to different moulds, for the production of many kinds is provided convenience.Forcing press adopts dry friction clutch 3-10, and the duplex magnetic valve 3-11 of import applies to the needs of producing more neatly.
Forcing press has also adopted safety guard 3-12, to take precautions against the generation of security incident.Also installed the mould protective device 3-6 of photoelectricity additional at discharging opening.The mould protective device is whether the perception product comes out, when Photoelectric Detection when not having product to come out, the drift 3-7 of forcing press can quit work at once, mould does not laminate product, has so just protected mould.The 3-2 Oil pump electrical machinery refuels usefulness to forcing press among Fig. 1, and 3-3 is the lubricating oil pipeline system, and 3-4 air pressure relay is the pressure that the detects air requirement usefulness that whether meets machine.
Claims (5)
1. an aluminium-foil containers automatic manufacturing device is characterized in that it comprises: collection part and the collecting machine and the conveyer belt part of blowing part, feeding headstock part, forcing press and mould, side crops; The oiling roller that described blowing part is launched to realize oiling in the back by the gas axle of fixing aluminium foil coiled strip, with magnetic powder brake, coiled strip that the gas axle connects by clutch, be positioned at the blowing motor of a pair of carry-over pinch rolls that the aluminium foil coiled strip with oiling after the oiling roller pulls out, driving carry-over pinch rolls and be positioned at below the carry-over pinch rolls and form by responding to the blowing inductive head that sagging position of aluminium foil coiled strip and control stops blowing; The described feeding headstock partly is positioned at after the blowing part, forms by the some guide rollers that are provided with in the differing heights position with by the spacing guide frame in the left and right sides of stepper motor driven a pair of feeding rubber roller and aluminium foil coiled strip successively; Described forcing press and mould are positioned at after the feeding headstock part, are made up of mould and the stamping machine of making aluminium-foil containers; The collection part of described side crops is formed by inhaling the formula edge smashing fan, and the material receiving port of this blower fan places discharging one side-lower of forcing press; The aluminium-foil containers that described conveyer belt one end is positioned at forcing press blows out the position, the other end is provided with the lift automatic piece pile that hand constitutes that connects material, by automatic piece pile be positioned at aluminium-foil containers that the hand lifting bottom position place that connects material is provided with and eject cylinder and form collecting machine.
2. a kind of aluminium-foil containers automatic manufacturing device as claimed in claim 1 is characterized in that: the collection unit branch of side crops comprises the material receiving port of pipeline one end, the material frame that the pipeline other end connects, blower fan and the smashing machine in the pipeline.
3. a kind of aluminium-foil containers automatic manufacturing device as claimed in claim 1 is characterized in that: be provided with in the conveyer belt both sides and stablize the guider that aluminium-foil containers is delivered to automatic piece pile.
4. a kind of aluminium-foil containers automatic manufacturing device as claimed in claim 1 is characterized in that: be provided with aluminium-foil containers counting inductor in conveyer belt one side.
5. a kind of aluminium-foil containers automatic manufacturing device as claimed in claim 1 is characterized in that: on lift connects material the automatic piece pile that hand constitutes, be positioned at the hand lifting high-low limit position that connects material, be respectively equipped with limit switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202999378U CN201596722U (en) | 2009-12-21 | 2009-12-21 | Automatic production device for aluminum foil containers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202999378U CN201596722U (en) | 2009-12-21 | 2009-12-21 | Automatic production device for aluminum foil containers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201596722U true CN201596722U (en) | 2010-10-06 |
Family
ID=42807769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202999378U Expired - Lifetime CN201596722U (en) | 2009-12-21 | 2009-12-21 | Automatic production device for aluminum foil containers |
Country Status (1)
| Country | Link |
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| CN (1) | CN201596722U (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527841A (en) * | 2011-12-15 | 2012-07-04 | 苏州和林精密科技有限公司 | Stamping mould with infrared detecting device |
| CN102530633A (en) * | 2011-12-27 | 2012-07-04 | 张冬华 | Cutting and bending machine for master tape of photovoltaic component |
| CN102699223A (en) * | 2012-05-17 | 2012-10-03 | 广东福迪汽车有限公司 | Transverse conveying device on multi-working position press for processing large-size parts |
| CN103569774A (en) * | 2013-11-08 | 2014-02-12 | 无锡鼎茂机械制造有限公司 | Twice-cutting bag taking device |
| CN104759514A (en) * | 2015-03-13 | 2015-07-08 | 奇昊汽车系统（苏州）有限公司 | Aluminum coil stamping automation device and stamping method thereof |
| CN107571026A (en) * | 2017-10-10 | 2018-01-12 | 常州常发制冷科技有限公司 | One kind beats sheet devices |
| CN107661943A (en) * | 2017-10-11 | 2018-02-06 | 苏州新元电器有限公司 | Automatic tablet machine |
| CN108357145A (en) * | 2018-02-11 | 2018-08-03 | 涿州皓原箔业有限公司 | A kind of aluminium foil cutlery box and its production method |
| CN109016521A (en) * | 2018-08-09 | 2018-12-18 | 陕西健磁节能科技有限公司 | A kind of Magnetic door curtain high-frequency heat sealing machine |
| CN109080220A (en) * | 2018-07-27 | 2018-12-25 | 韵斐诗化妆品（上海）有限公司 | A kind of manufacture craft for the aluminium foil bag that plane aluminium foil bag is become to three-dimensional contouring |
| CN112893620A (en) * | 2021-03-22 | 2021-06-04 | 东营市倍思特机床设备有限公司 | Automatic lunch box production system and method |
| CN114160667A (en) * | 2021-12-06 | 2022-03-11 | 宁波时代铝箔科技股份有限公司 | One-step forming production line for ultrathin aluminum foil |
| CN116393574A (en) * | 2023-06-08 | 2023-07-07 | 涿州嘉华铝业有限公司 | Forming processing equipment based on aluminum foil cutlery box |
-
2009
- 2009-12-21 CN CN2009202999378U patent/CN201596722U/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527841A (en) * | 2011-12-15 | 2012-07-04 | 苏州和林精密科技有限公司 | Stamping mould with infrared detecting device |
| CN102530633A (en) * | 2011-12-27 | 2012-07-04 | 张冬华 | Cutting and bending machine for master tape of photovoltaic component |
| CN102699223A (en) * | 2012-05-17 | 2012-10-03 | 广东福迪汽车有限公司 | Transverse conveying device on multi-working position press for processing large-size parts |
| CN103569774A (en) * | 2013-11-08 | 2014-02-12 | 无锡鼎茂机械制造有限公司 | Twice-cutting bag taking device |
| CN103569774B (en) * | 2013-11-08 | 2015-12-16 | 无锡鼎茂机械制造有限公司 | Twoly cut bagging apparatus |
| CN104759514A (en) * | 2015-03-13 | 2015-07-08 | 奇昊汽车系统（苏州）有限公司 | Aluminum coil stamping automation device and stamping method thereof |
| CN107571026A (en) * | 2017-10-10 | 2018-01-12 | 常州常发制冷科技有限公司 | One kind beats sheet devices |
| CN107661943A (en) * | 2017-10-11 | 2018-02-06 | 苏州新元电器有限公司 | Automatic tablet machine |
| CN108357145A (en) * | 2018-02-11 | 2018-08-03 | 涿州皓原箔业有限公司 | A kind of aluminium foil cutlery box and its production method |
| CN109080220A (en) * | 2018-07-27 | 2018-12-25 | 韵斐诗化妆品（上海）有限公司 | A kind of manufacture craft for the aluminium foil bag that plane aluminium foil bag is become to three-dimensional contouring |
| CN109016521A (en) * | 2018-08-09 | 2018-12-18 | 陕西健磁节能科技有限公司 | A kind of Magnetic door curtain high-frequency heat sealing machine |
| CN112893620A (en) * | 2021-03-22 | 2021-06-04 | 东营市倍思特机床设备有限公司 | Automatic lunch box production system and method |
| CN114160667A (en) * | 2021-12-06 | 2022-03-11 | 宁波时代铝箔科技股份有限公司 | One-step forming production line for ultrathin aluminum foil |
| CN116393574A (en) * | 2023-06-08 | 2023-07-07 | 涿州嘉华铝业有限公司 | Forming processing equipment based on aluminum foil cutlery box |
| CN116393574B (en) * | 2023-06-08 | 2023-08-04 | 涿州嘉华铝业有限公司 | Forming processing equipment based on aluminum foil cutlery box |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101006 |