CN201586674U - Metal carrier U-shaped core body forming device - Google Patents
Metal carrier U-shaped core body forming device Download PDFInfo
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- CN201586674U CN201586674U CN2009202976874U CN200920297687U CN201586674U CN 201586674 U CN201586674 U CN 201586674U CN 2009202976874 U CN2009202976874 U CN 2009202976874U CN 200920297687 U CN200920297687 U CN 200920297687U CN 201586674 U CN201586674 U CN 201586674U
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Abstract
The utility model relates to a metal carrier U-shaped core body forming device, and is characterized in that a left lower forming block and a right lower forming block are connected with a left push-down mechanism and a right push-down mechanism respectively; quadrant forming cylindrical surfaces are arranged on the left lower forming block and the right lower forming block respectively, and a lower sliding tooth and a lower chute which are mutually glidingly sleeved are respectively formed at the front ends of the left lower forming block and the right lower forming block; a left upper forming block and a right upper forming block are connected with a left push-up mechanism and a right push-up mechanism respectively; quadrant forming cylindrical surfaces are arranged on the left upper forming block and the right upper forming block respectively, and an upper sliding tooth and an upper chute which are mutually glidingly sleeved are respectively formed at the front end of the left upper forming block and the right upper forming block; a plurality of thimbles are connected with a down-pressing mechanism; and a cylindrical surface is formed when the left lower forming block, the right lower forming block, the left upper forming block and the right upper forming block are closed, and the diameter of the cylindrical surface is identical with that of a processed core body. The metal carrier U-shaped core body forming device has the advantages of simple and compact structure, low manufacturing cost, high production efficiency and low labor intensity of workers when used in forming metal carrier U-shaped core bodies.
Description
Technical field
The utility model relates to a kind of special processing equipment, especially relates to the U-shaped core molding device for metal carrier that a kind of exhaust purifier is used.
Background technology
The exhaust purifier of packing in blast pipe can effectively be controlled vehicle emission pollution.Exhaust purifier mainly contains honeycomb ceramic carrier and metallic carrier with catalyst carrier.At present, exhaust purifier adopts honeycomb ceramic carrier mostly, but compare honeycomb ceramic carrier, metallic carrier has thin, high, the thermal conductivity advantages of higher of aperture opening ratio of wall, it can reduce the automobile exhaust resistance, improve engine power performance, improve tail gas clean-up efficient, can also prolong the service life of exhaust purifier simultaneously.Along with the raising of country to automobile emissions standards, metallic carrier is more widely used.Metallic carrier is made up of shell and core body, and core body is formed by metal system corrugated sheet and dull and stereotyped manufacturing the superimposed and that roll in the prior art, and the production of core body adopts the semi-mechanization semi-hand to produce mostly, complex manufacturing, production efficiency is lower, and working strength of workers is big, and production cost is also higher.In addition, the metallic carrier core body that rolls is no matter be single core, twin-core or three cores, all must use plug, because plug must have certain intensity, so diameter of mandrel can not be very little, when the order number bigger (filtering holes is little) of metallic carrier, the duct that plug produces is just obviously big than filtering holes, will reduce filter effect like this.The applicant invented adopt U core body metal carrier for exhaust purifier (as shown in Figure 7, wherein 1 ' be shell, 2 ' be U core body, the U type flat board and the U type corrugated plating that are superimposed by multilayer constitute), not can be used for the equipment of U core body 2 ' manufacturing in the prior art.
The utility model content
The applicant has carried out research and has improved at above-mentioned problem, provides a kind of U-shaped core molding device for metal carrier to be used for the manufacturing of U core body, and it is simple and compact for structure, low cost of manufacture, and the production efficiency height, working strength of workers is low simultaneously.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of U-shaped core molding device for metal carrier comprises frame, and frame is connected and composed by pillar by base plate, top board; Lower-left shaping piece and bottom right shaping piece are mounted on lower-left propulsive mechanism and the bottom right propulsive mechanism on the described base plate respectively, be respectively equipped with the shaping face of cylinder of quadrant on lower-left shaping piece and the bottom right shaping piece, the front end of lower-left shaping piece and bottom right shaping piece is respectively equipped with the following slip teeth and the gliding groove of mutual sliding sleeve; Upper left shaping piece and upper right shaping piece are mounted on the upper left propulsive mechanism and the upper right propulsive mechanism of described top board below respectively, be respectively equipped with the shaping face of cylinder of quadrant on upper left shaping piece and the upper right shaping piece, the front end of upper left shaping piece and upper right shaping piece is respectively equipped with the last slip teeth and the upper hopper chute of mutual sliding sleeve, and the described slip teeth that goes up is provided with the thimble groove; Many thimbles are mounted on the press mechanism of top board top, each thimble is positioned at the center on the shaping face of cylinder that lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece form when closed, when upper left shaping piece and upper right shaping piece closure, each thimble is arranged in the thimble groove; Form the shaping face of cylinder when lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece are closed, its diameter is identical with processing core diameter.
Further:
The base plate rear portion of described frame is provided with ejecting mechanism, pushes away post and connects ejecting mechanism, pushes away post and is the cylinder bodily form, and the center that pushes away the shaping face of cylinder of formation when closed with lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece, the center of post overlaps.
Described ejecting mechanism comprises the cylinder of promoting mainly that is fixedly mounted on the described base plate, and the piston rod of promoting mainly cylinder connects floating junction, and floating junction connects promotes mainly axle, and the front end of promoting mainly axle connects the described post that pushes away, and the front portion of promoting mainly axle is provided with linear bearing.
The front end of described thimble is a hemispherical.
Described lower-left shaping piece is identical with described bottom right shaping piece, and described upper left shaping piece is identical with described upper right shaping piece.
Described lower-left propulsive mechanism is identical with described bottom right propulsive mechanism, and described lower-left propulsive mechanism and described bottom right propulsive mechanism are the single shaft driver.
Described upper left propulsive mechanism is identical with described upper right propulsive mechanism, and it comprises the last propulsion cylinder that is fixedly mounted on the top board below, and the piston rod of last propulsion cylinder and guide post connect upper left shaping piece and upper right shaping piece respectively.
Described press mechanism comprises air cylinder down, the fixedly connected described top board of the piston rod of following air cylinder, and the cylinder body of following air cylinder connects pressing plate, and pressing plate connects described thimble, and the pressing plate side is provided with linear bearing.
Technique effect of the present utility model is:
The disclosed a kind of U-shaped core molding device for metal carrier of the utility model, it is simple and compact for structure, low cost of manufacture, when being used for the shaping of metallic carrier U core body, the production efficiency height, working strength of workers is low simultaneously.
Description of drawings
Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
Fig. 2 is a front view of the present utility model.
Fig. 3 is the A-A place cutaway view of Fig. 2.
Fig. 4 A is the front view of lower-left shaping piece and bottom right shaping piece.
Fig. 4 B is the left view of Fig. 4 A.
Fig. 4 C is the vertical view of Fig. 4 A.
Fig. 4 D is the three-dimensional structure schematic diagram of lower-left shaping piece and bottom right shaping piece.
Fig. 5 A is the front view of upper left shaping piece and upper right shaping piece.
Fig. 5 B is the left view of Fig. 5 A.
Fig. 5 C is the vertical view of Fig. 5 A.
Fig. 5 D is the three-dimensional structure schematic diagram of upper left shaping piece and upper right shaping piece.
Fig. 6 A, Fig. 6 B, Fig. 6 C, Fig. 6 D are the production process schematic diagram of U core body.
Fig. 7 is for adopting the metallic carrier structural representation of U core body.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail.
Shown in Fig. 1～5, the utility model comprises frame 1, and frame 1 is connected and composed by 4 pillars 103 by base plate 101, top board 102.Lower-left propulsive mechanism 2 and bottom right propulsive mechanism 6 are installed on the base plate 101, and lower-left propulsive mechanism 2 is identical with bottom right propulsive mechanism 6, is the single shaft driver; The single shaft driver is a prior art, constitute by ball screw, line slideway, feed screw nut and drive motors etc., line slideway and feed screw nut connect left slider 201 and right slide block 601 respectively, lower-left shaping piece 3 and bottom right shaping piece 5 are installed in respectively on left slider 201 and the right slide block 601, by lower-left propulsive mechanism 2 and bottom right propulsive mechanism 6 drive lower-left shaping piece 3 respectively and bottom right shaping piece 5 reciprocating.In the present embodiment, the structure of lower-left shaping piece 3 and bottom right shaping piece 5 is identical, as Fig. 4 A, 4B, 4C, shown in the 4D, lower-left shaping piece 3 and bottom right shaping piece 5 are provided with the shaping face of cylinder 14 of quadrant, front end is provided with down slip teeth 15 and gliding groove 16, the following slip teeth 15 of lower-left shaping piece 3 and bottom right shaping piece 5 and gliding groove 16 mutual sliding sleeves, the quantity of following slip teeth 15 and gliding groove 16 can be determined according to actual needs, shown in Fig. 4 D, lower-left shaping piece 3 in the present embodiment and bottom right shaping piece 5 are equipped with 3 following slip teeth 15 and 2 gliding grooves 16, following slip teeth 15 is identical with the width of gliding groove 16, when reality is used, and following slip teeth 15 and gliding groove 16 mutual sliding sleeves.Upper left propulsive mechanism 12 and upper right propulsive mechanism 7 are fixedly mounted on top board 102 belows, upper left shaping piece 10 and upper right shaping piece 8 connect upper left propulsive mechanism 12 and upper right propulsive mechanism 7 respectively, upper left propulsive mechanism 12 and upper right propulsive mechanism 7 are identical, they comprise propulsion cylinder respectively, the piston rod of upper left propulsion cylinder 1201 and guide post connect upper left shaping piece 10 by upper left contiguous block 1202, the piston rod of upper right propulsion cylinder 701 and guide post connect upper right shaping piece 8 by upper right contiguous block 702, in the present embodiment, upper left propulsion cylinder 1201 and upper right propulsion cylinder 701 adopt the ACXSM25200 cylinder of SMC, and upper left shaping piece 10 is identical with upper right shaping piece 8.As Fig. 5 A, 5B, 5C, shown in the 5D, be respectively equipped with the shaping face of cylinder 17 of quadrant on upper left shaping piece 10 and the upper right shaping piece 8, front end is respectively equipped with the last slip teeth 18 and the upper hopper chute 19 of mutual sliding sleeve, also be provided with thimble groove 20 on the last slip teeth 18, the quantity of last slip teeth 18 and upper hopper chute 19 can be determined according to actual needs, shown in Fig. 5 D, be equipped with 3 on upper left shaping piece 10 in the present embodiment and the upper right shaping piece 8 and go up slip teeth 18 and 2 upper hopper chutes 19, the width of last slip teeth 18 and upper hopper chute 19 is identical, when reality is used, last slip teeth 18 and upper hopper chute 19 mutual sliding sleeves.Press mechanism 9 is installed in top board 102 tops, press mechanism 9 comprises air cylinder 901 down, the fixedly connected top board 102 of the piston rod of following air cylinder 901, the cylinder body of following air cylinder 901 connects pressing plate 902, pressing plate 902 lower ends connect thimble 4, pressing plate 902 sides are provided with linear bearing 903, are that the motion of pressing plate 902 and thimble 4 is led by linear bearing 903.6 thimbles 4 are connected the lower end of the pressing plate 902 of press mechanism 9, the front end of thimble 4 is a hemispherical, to avoid surface of the work to sustain damage, 6 thimbles 4 are positioned at lower-left shaping piece 3, bottom right shaping piece 5, the center on the shaping face of cylinder that forms when upper left shaping piece 10 and upper right shaping piece 8 closures, when upper left shaping piece 10 and upper right shaping piece 8, each thimble 4 is arranged in thimble groove 20, suppress processed core body by thimble 4 man-hour adding, when lower-left shaping piece 3, bottom right shaping piece 5, the complete shaping face of cylinder that forms when upper left shaping piece 10 and upper right shaping piece 8 closures, its diameter is identical with processed core diameter.As shown in Figure 1, 2, 3, base plate 101 rear portions of frame 1 are provided with ejecting mechanism 11, push away post 13 and connect ejecting mechanism 11, in order to after finishing core body processing, core body is released, push away post 13 and be the cylinder bodily form, the center on the shaping face of cylinder that the center that pushes away post 13 and lower-left shaping piece 3, bottom right shaping piece 5, upper left shaping piece 10 and upper right shaping piece 8 form when closed overlaps.Ejecting mechanism 11 comprises being fixedly mounted on promotes mainly cylinder 1101 on the base plate 101, the piston rod of promoting mainly cylinder 1101 connects floating junction 1102, floating junction 1102 connects promotes mainly axle 1103, the front end connection of promoting mainly axle 1103 pushes away post 13, the front portion of promoting mainly axle 1103 is provided with linear bearing 1104, by linear bearing 1104 is the motion guide of promoting mainly axle 1103 and pushing away post 13, and floating junction 1102 is a prior art, in order to reduce promoting mainly the deviation of cylinder 1101 to promoting mainly the influences of axle 1103 motions.
The course of work of the present utility model is as follows:
1, flat board and corrugated plating are cut into certain size, and in a certain order flat board and corrugated plating mutual superposition are in the same place;
2, as Fig. 6 A, the flat board of mutual superposition and corrugated plating (processed core body 21) are positioned in the building mortion on the following slip teeth 15 of the lower-left shaping piece 3 of sliding sleeve and bottom right shaping piece 5 mutually, the piston rod retraction of following air cylinder 901, the pressing plate 902 drive thimbles 4 that are connected with the cylinder body of following air cylinder 901 move downward and compress processed core body 21;
3, as Fig. 6 B, lower-left propulsive mechanism 2 and bottom right propulsive mechanism 6 drive lower-left shaping piece 3 respectively and bottom right shaping piece 5 relatively moves, thereby processed core body 21 Lower Halves are bent to circle;
4, as Fig. 6 C, the piston rod of following air cylinder 901 stretches out, and being moved upward by cylinder body that descends air cylinder 901 and pressing plate 902 drive thimbles 4 breaks away from processed core body 21;
5, as Fig. 6 D, when thimble 4 moved upward the disengaging workpiece, upper left propulsive mechanism 12 and upper right propulsive mechanism 7 promoted upper left shaping piece 10 and upper right shaping piece 8 respectively, and processed core body 21 is squeezed into circle;
6, push away the processed core body 21 release building mortions that post 13 will be shaped by ejecting mechanism 11 drives at last.
Claims (8)
1. U-shaped core molding device for metal carrier, it is characterized in that: comprise frame, frame is connected and composed by pillar by base plate, top board; Lower-left shaping piece and bottom right shaping piece are mounted on lower-left propulsive mechanism and the bottom right propulsive mechanism on the described base plate respectively, be respectively equipped with the shaping face of cylinder of quadrant on lower-left shaping piece and the bottom right shaping piece, the front end of lower-left shaping piece and bottom right shaping piece is respectively equipped with the following slip teeth and the gliding groove of mutual sliding sleeve; Upper left shaping piece and upper right shaping piece are mounted on the upper left propulsive mechanism and the upper right propulsive mechanism of described top board below respectively, be respectively equipped with the shaping face of cylinder of quadrant on upper left shaping piece and the upper right shaping piece, the front end of upper left shaping piece and upper right shaping piece is respectively equipped with the last slip teeth and the upper hopper chute of mutual sliding sleeve, and the described slip teeth that goes up is provided with the thimble groove; Many thimbles are mounted on the press mechanism of top board top, each thimble is positioned at the center on the shaping face of cylinder that lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece form when closed, when upper left shaping piece and upper right shaping piece closure, each thimble is arranged in the thimble groove; Form the shaping face of cylinder when lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece are closed, its diameter is identical with processing core diameter.
2. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: the base plate rear portion of described frame is provided with ejecting mechanism, push away post and connect ejecting mechanism, push away post and be the cylinder bodily form, the center on the shaping face of cylinder that the center that pushes away post forms when closed with lower-left shaping piece, bottom right shaping piece, upper left shaping piece and upper right shaping piece overlaps.
3. according to the described U-shaped core molding device for metal carrier of claim 2, it is characterized in that: described ejecting mechanism comprises the cylinder of promoting mainly that is fixedly mounted on the described base plate, the piston rod of promoting mainly cylinder connects floating junction, floating junction connects promotes mainly axle, the front end of promoting mainly axle connects the described post that pushes away, and the front portion of promoting mainly axle is provided with linear bearing.
4. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: the front end of described thimble is a hemispherical.
5. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: described lower-left shaping piece is identical with described bottom right shaping piece, and described upper left shaping piece is identical with described upper right shaping piece.
6. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: described lower-left propulsive mechanism is identical with described bottom right propulsive mechanism, and described lower-left propulsive mechanism and described bottom right propulsive mechanism are the single shaft driver.
7. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: described upper left propulsive mechanism is identical with described upper right propulsive mechanism, it comprises the last propulsion cylinder that is fixedly mounted on the top board below, and the piston rod of last propulsion cylinder and guide post connect upper left shaping piece and upper right shaping piece respectively.
8. according to the described U-shaped core molding device for metal carrier of claim 1, it is characterized in that: described press mechanism comprises air cylinder down, the fixedly connected described top board of the piston rod of following air cylinder, and the cylinder body of following air cylinder connects pressing plate, pressing plate connects described thimble, and the pressing plate side is provided with linear bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202976874U CN201586674U (en) | 2009-12-16 | 2009-12-16 | Metal carrier U-shaped core body forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202976874U CN201586674U (en) | 2009-12-16 | 2009-12-16 | Metal carrier U-shaped core body forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201586674U true CN201586674U (en) | 2010-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202976874U Expired - Lifetime CN201586674U (en) | 2009-12-16 | 2009-12-16 | Metal carrier U-shaped core body forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201586674U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733296B (en) * | 2009-12-16 | 2011-12-21 | 无锡市盛和科技有限公司 | U-shaped core molding device for metal carrier |
-
2009
- 2009-12-16 CN CN2009202976874U patent/CN201586674U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733296B (en) * | 2009-12-16 | 2011-12-21 | 无锡市盛和科技有限公司 | U-shaped core molding device for metal carrier |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100922 Effective date of abandoning: 20091216 |