CN204486641U - A kind of die waste discharger - Google Patents
A kind of die waste discharger Download PDFInfo
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- CN204486641U CN204486641U CN201520154957.1U CN201520154957U CN204486641U CN 204486641 U CN204486641 U CN 204486641U CN 201520154957 U CN201520154957 U CN 201520154957U CN 204486641 U CN204486641 U CN 204486641U
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- 239000002699 waste material Substances 0.000 title claims abstract description 66
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本实用新型属于机械加工技术领域,具体涉及一种模具废料排出装置。The utility model belongs to the technical field of mechanical processing, in particular to a mold waste discharge device.
背景技术Background technique
目前大型覆盖冲压件基本都是在自动化生产线生产的,而在自动化生产中,废料排出是一项很关键的指标。在生产现场经常会遇到废料不畅或间歇性卡废料的情况,会使停机率大幅度增加,严重降低冲压生产线的节拍,降低生产效率,如果废料堆积严重的话,甚至会损坏模具工装造成生产事故。现有技术通常对于局部卡废料的问题,采用气缸顶废料的方式,如图1、图2所示,现有的模具废料排出装置8包括小废料滑板1、气缸2、气缸固定板3、滑块4、导向杆5、支撑板6、气路7等主要部件,工作时废料被气缸2顶起,S为气缸顶起行程,在顶起的的过程中废料会向重心方向掉落,并落在下面的大废料滑板9上最终排出废料,如图2所示,工作时整个装置顶着废料随着气缸2做竖直往复运动,一次往复,顶出一片废料。但在实际生产中,由于废料是立体的且形状比较复杂,经常会出现气缸2顶废料时,废料重心与顶出装置中心重合,废料跟随小废料滑板1直上直下,而不落到大废料滑板9上的情况,废料排不出并产生堆积,这种滑落状态在模具设计时也是不能预测的。At present, large-scale covered stamping parts are basically produced in automated production lines, and in automated production, waste discharge is a key indicator. It is often encountered in the production site that the waste is not smooth or the waste is intermittently stuck, which will greatly increase the shutdown rate, seriously reduce the beat of the stamping production line, and reduce production efficiency. If the accumulation of waste is serious, it will even damage the mold tooling and cause production ACCIDENT. The existing technology usually adopts the method of waste on the cylinder top for the problem of local waste stuck, as shown in Figure 1 and Figure 2, the existing mold waste discharge device 8 includes a small waste slide 1, a cylinder 2, a cylinder fixing plate 3, a slide Block 4, guide rod 5, support plate 6, air circuit 7 and other main components, the waste material is lifted by the cylinder 2 during work, S is the cylinder jacking stroke, the waste material will fall towards the center of gravity during the jacking process, and Fall on the big waste slide plate 9 below and finally discharge waste material, as shown in Figure 2, whole device carries waste material and does vertical reciprocating motion along with cylinder 2 during work, once reciprocating, pushes out a piece of waste material. But in actual production, because the waste is three-dimensional and has a relatively complicated shape, when the waste is lifted by the cylinder 2, the center of gravity of the waste coincides with the center of the ejector device, and the waste follows the small waste slide 1 straight up and down without falling to the large waste slide. In the case of 9, the waste cannot be discharged and accumulates. This slipping state cannot be predicted during mold design.
实用新型内容Utility model content
本实用新型的目的就是针对现有技术的缺陷,提供一种模具废料排出装置。The purpose of this utility model is to provide a mold waste discharge device aiming at the defects of the prior art.
本实用新型采用的技术方案是:包括气缸、小废料滑板,所述气缸上端固定有气缸固定板,所述气缸活塞杆穿过气缸固定板与滑块连接,所述气缸固定板左右对称设有导向杆,所述滑块两端滑动连接于导向杆上,所述滑块固定有支撑杆,所述支撑杆与小废料滑板底部一端固定连接,所述小废料滑板底部另一端通过铰链结构铰接在模具上。The technical scheme adopted by the utility model is: comprising a cylinder and a small waste slide plate, the upper end of the cylinder is fixed with a cylinder fixing plate, the piston rod of the cylinder passes through the cylinder fixing plate and is connected with the slider, and the left and right of the cylinder fixing plate are symmetrically arranged Guide rod, the two ends of the slider are slidably connected to the guide rod, the slider is fixed with a support rod, the support rod is fixedly connected with one end of the bottom of the small waste slide, and the other end of the bottom of the small waste slide is hinged through a hinge structure on the mold.
进一步优选的结构,所述铰链结构包括焊接于模具上的旋转轴、套设在旋转轴上的套筒,所述套筒焊接在小废料滑板底部。In a further preferred structure, the hinge structure includes a rotating shaft welded to the mold, a sleeve sleeved on the rotating shaft, and the sleeve is welded to the bottom of the small scrap slide.
进一步优选的结构,所述气缸底端连接气路。In a further preferred structure, the bottom end of the cylinder is connected to an air circuit.
本实用新型可以改变废料的运动方向,使得废料排出顺畅,不发生废料堆积。The utility model can change the moving direction of the waste materials, so that the waste materials can be discharged smoothly without accumulation of waste materials.
附图说明Description of drawings
图1是现有的模具废料排出装置结构示意图;Fig. 1 is the structural representation of existing mold waste discharge device;
图2是现有的模具废料排出装置工作示意图;Fig. 2 is the working schematic diagram of existing mold waste discharge device;
图3是本实用新型结构示意图;Fig. 3 is a structural representation of the utility model;
图4是本实用新型工作示意图。Fig. 4 is a working schematic diagram of the utility model.
图中,1-小废料滑板、2-气缸、3-气缸固定板、4-滑块、5-导向杆、6-支撑板、7-气路、8-模具废料排出装置、9-大废料滑板、10-支撑杆、11-套筒、12-旋转轴、13-模具。In the figure, 1-small waste slide plate, 2-cylinder, 3-cylinder fixed plate, 4-slider, 5-guide rod, 6-support plate, 7-gas path, 8-mold waste discharge device, 9-big waste Skateboard, 10-support rod, 11-sleeve, 12-rotary shaft, 13-mold.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型作进一步的详细说明,便于清楚地了解本实用新型,但它们不对本实用新型构成限定。The utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments to facilitate a clear understanding of the utility model, but they do not limit the utility model.
如图3、图4所示,本实用新型包括气缸2、小废料滑板1,所述气缸2底端连接气路7,所述气缸2上端固定有气缸固定板3,所述气缸2活塞杆穿过气缸固定板3与滑块4连接,所述气缸固定板3左右对称设有导向杆5,所述滑块4两端滑动连接于导向杆5上,所述滑块4固定有支撑杆10,所述支撑杆10与小废料滑板1底部一端固定连接,所述小废料滑板1底部另一端通过铰链结构铰接在模具13上。所述铰链结构包括焊接于模具13上的旋转轴12、套设在旋转轴12上的套筒11,所述套筒11焊接在小废料滑板1底部。As shown in Fig. 3 and Fig. 4, the utility model comprises a cylinder 2 and a small waste slide plate 1, the bottom end of the cylinder 2 is connected to the air circuit 7, the upper end of the cylinder 2 is fixed with a cylinder fixing plate 3, and the piston rod of the cylinder 2 Through the cylinder fixed plate 3 and connected with the slider 4, the cylinder fixed plate 3 is symmetrically provided with guide rods 5, the two ends of the slider 4 are slidably connected to the guide rod 5, and the slider 4 is fixed with a support rod 10. The support rod 10 is fixedly connected to one end of the bottom of the small waste slide 1, and the other end of the bottom of the small waste slide 1 is hinged to the mold 13 through a hinge structure. The hinge structure includes a rotating shaft 12 welded on the mold 13, a sleeve 11 sleeved on the rotating shaft 12, and the sleeve 11 is welded on the bottom of the small scrap slide 1.
本实用新型支撑杆10由原来的钢板支撑板6改为圆钢筋支撑结构,本实用新型增加了铰链结构,包含旋转轴12和套筒11,套筒11和支撑杆10焊接在小废料滑板1上,旋转轴12是固定在模具13上。The support rod 10 of the utility model is changed from the original steel plate support plate 6 to a round steel bar support structure. The utility model adds a hinge structure, including a rotating shaft 12 and a sleeve 11, and the sleeve 11 and the support rod 10 are welded on the small waste slide plate 1. On, the rotating shaft 12 is fixed on the mold 13.
本实用新型工作时,气缸顶起,行程为S,小废料滑板1与支撑杆10随着气缸一起运动,同时小废料滑板1会绕着铰链结构旋转一定的角度α,通过铰链结构可以将气缸2的竖直往复运动转化成小废料滑板1的旋转运动,旋转角度α加大了废料滑板滑落角度,更有利于废料下落,α是可以通过气缸行程S来控制的,可根据实际情况调整;同时运动过程中小废料滑板1对废料有一个推动的作用,推动废料下落,推动力的大小由气缸2的进出气速度来控制,也可以根据实际情况调整。通过小废料滑板1的旋转和推力使废料强制滑落并落在下面的大废料滑板9上最终排出废料,从而解决了卡废料的问题。When the utility model is working, the cylinder is jacked up, and the stroke is S. The small waste slide 1 and the support rod 10 move together with the cylinder. At the same time, the small waste slide 1 will rotate around the hinge structure at a certain angle α. The vertical reciprocating motion of 2 is converted into the rotary motion of the small waste slide 1, and the rotation angle α increases the sliding angle of the waste slide, which is more conducive to the falling of waste. α can be controlled by the cylinder stroke S and can be adjusted according to the actual situation; Simultaneously in the motion process, the small waste slide plate 1 has a pushing effect on the waste, and pushes the waste to fall. The size of the driving force is controlled by the speed of the air in and out of the cylinder 2, and can also be adjusted according to the actual situation. Through the rotation and thrust of the small waste slide 1, the waste is forcibly slid down and falls on the large waste slide 9 below to finally discharge the waste, thereby solving the problem of stuck waste.
本说明书未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154957.1U CN204486641U (en) | 2015-03-18 | 2015-03-18 | A kind of die waste discharger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154957.1U CN204486641U (en) | 2015-03-18 | 2015-03-18 | A kind of die waste discharger |
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| Publication Number | Publication Date |
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| CN204486641U true CN204486641U (en) | 2015-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520154957.1U Expired - Lifetime CN204486641U (en) | 2015-03-18 | 2015-03-18 | A kind of die waste discharger |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081126A (en) * | 2015-08-25 | 2015-11-25 | 华晨汽车集团控股有限公司 | Automobile stamping die waste sliding device |
| CN111389999A (en) * | 2020-04-02 | 2020-07-10 | 范月妹 | Fixing and waste discharging anti-blocking device of numerical control punch |
-
2015
- 2015-03-18 CN CN201520154957.1U patent/CN204486641U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081126A (en) * | 2015-08-25 | 2015-11-25 | 华晨汽车集团控股有限公司 | Automobile stamping die waste sliding device |
| CN105081126B (en) * | 2015-08-25 | 2017-03-22 | 华晨汽车集团控股有限公司 | Automobile stamping die waste sliding device |
| CN111389999A (en) * | 2020-04-02 | 2020-07-10 | 范月妹 | Fixing and waste discharging anti-blocking device of numerical control punch |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150722 |