CN201534261U - Semi-automatic ultrasonic welder - Google Patents
Semi-automatic ultrasonic welder Download PDFInfo
- Publication number
- CN201534261U CN201534261U CN2009200605757U CN200920060575U CN201534261U CN 201534261 U CN201534261 U CN 201534261U CN 2009200605757 U CN2009200605757 U CN 2009200605757U CN 200920060575 U CN200920060575 U CN 200920060575U CN 201534261 U CN201534261 U CN 201534261U
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- ultrasonic
- plate
- ultrasonic welding
- welding
- positioning fixture
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- Expired - Fee Related
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Abstract
The utility model relates to a semi-automatic ultrasonic welder used for ultrasonic welding the bottom of a lithium ion battery with aluminum casing and an aluminium-nickel composite strip of a cover plate. The ultrasonic welder comprises a frame which is provided with a mounting panel; an ultrasonic welding device and a transmission device for a positioning clamp are arranged on the frame; the ultrasonic welding device comprises an ultrasonic welding control mainframe and an ultrasonic welding head; the ultrasonic welding control mainframe is mounted in the frame; the ultrasonic welding head is arranged above the transmission device for the positioning clamp; and the transmission device for the positioning clamp comprises a positioning clamp, a guide plate, a guide rail and a transmission mechanism. The ultrasonic welder can realize the welding of products by combining manual operation and machine operation, and also realize multi-station welding operation, the ultrasonic welder can operate continuously, and can automatically complete welding except for manually taking and placing the aluminum casing (cover plate). One machine motion can circulate to complete 10 PCS welding, with average efficiency of 40ppm, so that working efficiency is effectively improved, the consistency of product quality is ensured, and the service life and the stability are improved.
Description
Technical field
The utility model relates to a kind of semi-automatic ultrasonic welding machine, is specifically related to the semi-automatic ultrasonic welding machine of a kind of aluminum hull lithium ion battery bottom and the ultrasonic bonding of cover plate aluminium nickel composite band.
Background technology
At present, in (cover plate) aluminium nickel composite band welding of aluminum hull bottom, adopt the manual aluminum hull (cover plate) of putting in lithium ion aluminum hull electricity core industry, with manually welding, such operator scheme inefficiency, the quality of product differs, and has influenced the service life of product.Once take various modes to improve, as using anchor clamps location etc., but can not get effective lifting all the time; If imagination can adopt a kind of mode to promote manual operations and combine with machine, will bring great improved efficiency to electric core aluminium nickel composite band ultrasonic wave, the utilization rate of hoisting machine promotes quality, ensures product consistency.
Summary of the invention
The purpose of this utility model is to address the aforementioned drawbacks, and a kind of semi-automatic ultrasonic welding machine is provided, and it adopts manual operations to combine with machine, effectively increases work efficiency, and guarantees the quality conformance of product, thereby improves service life and stability.
For achieving the above object:
A kind of semi-automatic ultrasonic welding machine comprises frame, and frame is provided with installation panel, and described frame is provided with ultrasonic brazing unit and positioning fixture transmission device; Ultrasonic brazing unit comprises ultrasonic bonding main control system and wave welding head of ultrasonic wave, and the ultrasonic bonding main control system is installed in the frame, and wave welding head of ultrasonic wave is arranged on the top of positioning fixture transmission device; The positioning fixture transmission device comprises positioning fixture, guide plate, guide rail and transmission mechanism, transmission mechanism is installed in the bottom of installation panel, described guide rail is loaded on the installation panel surface, cooperate a guide plate on the guide rail, be fixed with described positioning fixture on the guide plate, the guide plate bottom is provided with slide block and is connected with transmission mechanism.Described transmission mechanism is connected with the Electric Machine Control main frame.
Described positioning fixture comprises supporting plate and location-plate, and described supporting plate is an aluminium nickel composite band fixture pallet; Described location-plate is a nickel composite band location-plate; Supporting plate is provided with some location-plates, keeps certain distance between location-plate and the location-plate, and the distance between the location-plate is that the width according to aluminum hull is provided with, and positioning fixture is fixed on the described guide plate by the alignment pin on the supporting plate.
Described transmission mechanism comprises stepper motor and power transmission shaft, and described power transmission shaft is a screw rod; Power transmission shaft places the bottom of described installation panel, and the bottom of installation panel is provided with two gripper shoes, and power transmission shaft passes two gripper shoes and flexibly connects, and an end of power transmission shaft connects stepper motor.
The beneficial effects of the utility model:
The utility model adopts a kind of semi-automatic ultrasonic welding machine, it is to realize welding to product by the mode that combines with machine of manual operations, specifically comprise frame, frame is provided with installation panel, and described frame is provided with ultrasonic brazing unit and positioning fixture transmission device; The positioning fixture of positioning fixture transmission device is provided with some location-plates, is provided with the position of placing aluminum hull between location-plate and the location-plate, during operation, 1. with the manual positioning fixture of putting into successively of aluminum hull (cover plate); 2. starter motor control button, transmission mechanism moves to initial origin position; 3. receive synchronously in the ultrasonic bonding machine controller control system at the stepper motor signal that is provided with, the ultrasonic bonding soldering tip is descending; 4. ultrasonic wave triggers, and finishes (cover plate) aluminium nickel composite band welding of aluminum hull bottom; 5. the stepper motor output signal that is provided with of machine screw drive mechanism, stepper motor runs to second station, repeats above the 1st to the 4th step, finishes (cover plate) aluminium nickel composite band welding of second station aluminum hull bottom; 6. repeat the 1st to the 5th step successively, finish the aluminium nickel composite band welding on the aluminum hull (cover plate) in the residue positioning fixture in order, weld up to the aluminum hull of finishing 10pcs (cover plate) aluminium nickel composite band.
The mode that above-mentioned manual operations combines with machine realizes the welding to product, realize the multistation welding operation, the ultrasonic bonding machine continues to run without interruption, and finish welding automatically, and only need manually pick and place aluminum hull (cover plate), a machine actuation cycle is finished the 10PCS welding, average efficiency 40ppm, effectively increase work efficiency, guarantee the quality conformance of product, thereby improve service life and stability.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is another structural representation of the present utility model;
Fig. 3 is the vertical view of positioning fixture.
The utility model purpose, function and advantage will be in conjunction with the embodiments, are described further with reference to accompanying drawing.
The specific embodiment
The utility model as shown in Figures 1 to 3, embodiment of the present utility model comprises frame 1, frame 1 is provided with installation panel 2, described frame 1 is provided with ultrasonic brazing unit 3 and positioning fixture transmission device 4; Ultrasonic brazing unit 3 comprises ultrasonic bonding main control system 301 and wave welding head of ultrasonic wave 302, and ultrasonic bonding main control system 301 is installed in the frame 1, and wave welding head of ultrasonic wave 302 is arranged on the top of positioning fixture transmission device 4; Positioning fixture transmission device 4 comprises positioning fixture 5, guide plate 6, guide rail 7 and transmission mechanism 8, transmission mechanism 8 is installed in the bottom of installation panel 2, described guide rail 7 is loaded on installation panel 2 surfaces, cooperate a guide plate 6 on the guide rail 7, be fixed with described positioning fixture 5 on the guide plate 6, guide plate 6 bottoms are provided with slide block 601 and are connected with transmission mechanism 8.Described transmission mechanism 8 is connected with the Electric Machine Control main frame.
Described positioning fixture 5 comprises supporting plate 501 and location-plate 502, and described supporting plate 501 is an aluminium nickel composite band fixture pallet; Described location-plate 502 is a nickel composite band location-plate; Supporting plate 501 is provided with some location-plates 502, keeps certain distance between location-plate 502 and the location-plate 502, and positioning fixture 5 is fixed on the described guide plate 6 by the alignment pin on the supporting plate 501 503.
Described as shown in Figure 2 transmission mechanism 8 comprises stepper motor 801 and power transmission shaft 802, and described power transmission shaft 802 is a screw rod.Power transmission shaft 802 places the bottom of described installation panel 2, and the bottom of installation panel 2 is provided with two gripper shoes, and power transmission shaft 802 passes two gripper shoes 201 and flexibly connects, and an end of power transmission shaft 802 connects stepper motor 801.
Operation principle:
1. with the manual positioning fixture of putting into successively of aluminum hull (cover plate);
2. starter motor control button, transmission mechanism moves to initial origin position;
3. receive synchronously in the ultrasonic bonding machine controller control system at the stepper motor signal that is provided with, the ultrasonic bonding soldering tip is descending;
4. ultrasonic wave triggers, and finishes (cover plate) aluminium nickel composite band welding of aluminum hull bottom;
5. the stepper motor output signal that is provided with of machine screw drive mechanism, stepper motor runs to second station, repeats above the 1st to the 4th step, finishes (cover plate) aluminium nickel composite band welding of second station aluminum hull bottom;
6. repeat the 1st to the 5th step successively, finish the aluminium nickel composite band welding on the aluminum hull (cover plate) in the residue positioning fixture in order, weld up to the aluminum hull of finishing 10pcs (cover plate) aluminium nickel composite band;
7. take out aluminum hull (cover plate) successively in order from the 1st station, and place new aluminum hull (cover plate) simultaneously;
8. machine comes back to the initial origin position of stepper motor, repeats above the 2nd to the 7th step.
The above only is a preferred embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to be done; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.
Claims (7)
1. a semi-automatic ultrasonic welding machine comprises frame, and frame is provided with installation panel, it is characterized in that: described frame is provided with ultrasonic brazing unit and positioning fixture transmission device; Ultrasonic brazing unit comprises ultrasonic bonding main control system and wave welding head of ultrasonic wave, and the ultrasonic bonding main control system is installed in the frame, and wave welding head of ultrasonic wave is arranged on the top of positioning fixture transmission device; The positioning fixture transmission device comprises positioning fixture, guide plate, guide rail and transmission mechanism, transmission mechanism is installed in the bottom of installation panel, described guide rail is loaded on the installation panel surface, cooperate a guide plate on the guide rail, be fixed with described positioning fixture on the guide plate, the guide plate bottom is provided with slide block and is connected with transmission mechanism.
2. according to the described semi-automatic ultrasonic welding machine of claim 1, it is characterized in that: described positioning fixture comprises supporting plate and location-plate, supporting plate is provided with some location-plates, keeps certain distance between location-plate and the location-plate, and positioning fixture is fixed on the described guide plate by the alignment pin on the supporting plate.
3. according to the described semi-automatic ultrasonic welding machine of claim 2, it is characterized in that: described supporting plate is an aluminium nickel composite band fixture pallet.
4. according to the described semi-automatic ultrasonic welding machine of claim 2, it is characterized in that: described location-plate is a nickel composite band location-plate.
5. according to the described semi-automatic ultrasonic welding machine of claim 1, it is characterized in that: described transmission mechanism comprises stepper motor and power transmission shaft, power transmission shaft places the bottom of described installation panel, the bottom of installation panel is provided with two gripper shoes, power transmission shaft passes two gripper shoes and flexibly connects, and an end of power transmission shaft connects stepper motor.
6. according to the described semi-automatic ultrasonic welding machine of claim 5, it is characterized in that: described power transmission shaft is a screw rod.
7. according to the described semi-automatic ultrasonic welding machine of claim 1, it is characterized in that: described transmission mechanism is connected with the Electric Machine Control main frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200605757U CN201534261U (en) | 2009-07-15 | 2009-07-15 | Semi-automatic ultrasonic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200605757U CN201534261U (en) | 2009-07-15 | 2009-07-15 | Semi-automatic ultrasonic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201534261U true CN201534261U (en) | 2010-07-28 |
Family
ID=42534046
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200605757U Expired - Fee Related CN201534261U (en) | 2009-07-15 | 2009-07-15 | Semi-automatic ultrasonic welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201534261U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913029A (en) * | 2010-08-11 | 2010-12-15 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
-
2009
- 2009-07-15 CN CN2009200605757U patent/CN201534261U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913029A (en) * | 2010-08-11 | 2010-12-15 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
| CN101913029B (en) * | 2010-08-11 | 2012-10-03 | 周均 | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100728 Termination date: 20130715 |