The control system of coal carbonizing process parameter
Technical field
The utility model relates to a kind of dry distillation of coal technology, relates in particular to a kind of control system of coal carbonizing process parameter.
Background technology
Destructive distillation is the course of reaction of solid or organism heating and decomposition under the secluding air condition.The result of destructive distillation generates all gases, steam and solid residue.The potpourri of gas and steam is divided into gas and liquid after cooling.Destructive distillation is human a kind of production run of being familiar with and adopting very early, as destructive distillation timber system charcoal, obtains another name for (methyl alcohol), pyroligneous acid etc. simultaneously.In the chemical process of coal, destructive distillation is an important method always.Coal is through after the destructive distillation, and the composition of raw material and state of aggregation all will change, and solid-state in the product, gaseous state and fluent meterial have, and can obtain semicoke, coal tar, ammonia liquor and oven gas.In general, hydrogenous coal is meant the raw coal of water cut more than 15%, and low-temperature pyrolysis is meant that pyrolysis temperature is controlled at the method for destructive distillation that is about about 450-500 ℃.
It is the industrial typical method that has adopted that Lu Qi-Si Pierre is covered this low-temperature pyrolysis method, and this method adopts gas heat carrier internal heat type vertical continuous stove, and this lurgi gasifier is commonly called as three sections stoves in China, promptly comprises dryer section, retort section and cooling section three parts from top to down.Brown coal or by the coal cinder of brown coal compression moulding (particle diameter from top to bottom moves about 25~60mm), directly contacts with the burning gas adverse current and is heated.The water cut of furnace roof raw material is higher, removes most of moisture in dryer section, and upstream about 250 ℃ of hot gas are chilled to 80~100 ℃.Dry back raw material is heated to about 450-500 ℃ in retort section by 600~700 ℃ of oxygen-free burning gas, and thermal decomposition takes place; Hot gas is chilled to about 250 ℃, and the semicoke of generation enters cooling section and cooled off by cold air.Semicoke is discharged back further water and air cooling.The volatile matter of overflowing from retort section passes through steps such as condensation, cooling, obtains tar and pyrolysis water.
The problem that above-mentioned coal carbonization furnace commonly used at present all exists is, mainly is to realize that by regulating coal gas and AIR Proportional this can cause gas-fired insufficient, produces a large amount of black smokes, contaminated environment at present on the thermal barrier temperature controlling; The temperature at end of material realizes by the change speed of the discharging of the coke that usually this is difficult to guarantee dry for multi-stage oven and retort section meets the demands simultaneously; If coke pushing simultaneously is too fast then may cause product drying/destructive distillation insufficient.
Summary of the invention
For this reason, technical problem to be solved in the utility model is unreasonable, the easy technical matters because of the insufficient contaminated environment of gas-fired of the thermal barrier temperature control mode of existing coal carbonization furnace, proposes a kind of control system of coal carbonizing process parameter.
For solving the problems of the technologies described above, a kind of control system of coal carbonizing process parameter, be used for having the dry distillation of coal device of the pipeline of carrying coal gas, air and circulating air, have the thermal barrier temperature control part and divide and material terminal temperature control section, described thermal barrier temperature control part branch comprises:
The circulating current amount control device, it is the ducted valving that is arranged on circulating air;
Mixing chamber's temperature sensing device, it is arranged in the described mixing chamber, and is chain with described circulating current amount control device;
Described material terminal temperature control section comprises:
The coal gas air-flow control device, it is the valving that is arranged in coal gas and the air duct, coal gas and the air mass flow that can burn according to identical increase and decrease proportional control;
Material terminal temperature induction installation, it is arranged on the material end, and is chain with described coal gas air-flow control device.
In technique scheme, described valving is arranged in the pipeline near the place, outlet side.
In technique scheme, described circulating air is carrying out being flue gas in the dried process to coal cinder, and this flue gas is that described thermal barrier is at the gaseous product that coal cinder is carried out produce after the dried.
In technique scheme, described circulating air is carrying out being raw gas in the destructive distillation processing procedure to coal cinder, and this raw gas is that described thermal barrier is at the gaseous product that coal cinder is carried out produce after destructive distillation is handled.
Technique scheme of the present utility model has the following advantages compared to existing technology:
The control system of coal carbonizing process parameter of the present utility model, the mode by distribution of dividing of thermal barrier temperature control part wherein realizes, promptly in mixing chamber, there are two kinds of gases to enter simultaneously, a kind of is the high-temperature flue gas that coal gas and air produce through the burning back, another kind of for (dryer section is a flue gas through the circulating air after the heat exchange, retort section is a raw gas), temperature sensor is set in the mixing chamber feedback signal is provided, the temperature height then increases circulating flow rate, the low circulating flow rate that then reduces of temperature, flexible to operation, can the fast adaptation temperature variation, be beneficial to the realization automatic control.
In addition, the control system of coal carbonizing process parameter of the present utility model, the whole temperature control of material wherein is partly by regulating simultaneously the coal gas amount and the air capacity of combustor inlet in proportion, bottom retort section bottom and dryer section, temperature controller is installed respectively feedback signal is provided, thereby can realize fast the material adjusting of temperature eventually, and the range of adjustment broad has also solved destructive distillation and dry interactive problem simultaneously, and product quality is improved greatly.
Description of drawings
For the easier quilt of content of the present utility model is clearly understood, according to specific embodiment of the utility model also in conjunction with the accompanying drawings, the utility model is described in further detail below, wherein:
Fig. 1 is the main TV structure synoptic diagram of a kind of embodiment of control system of coal carbonizing process parameter of the present utility model;
Reference numeral is expressed as: 1-gas piping, 2-air duct, 3-circulating air pipeline, 4-valve, 5-mixing chamber temperature sensing device, 6-material terminal temperature induction installation.
Embodiment
Fig. 1 has shown a kind of embodiment of the control system of coal carbonizing process parameter of the present utility model.As shown in Figure 1, be provided with mixing chamber's temperature sensing device 5 in the mixing chamber of coal carbonization furnace, it links to each other with valve 4 controls that are arranged on place, circulating air pipeline 3 close gas outlet; Material end at coal carbonization furnace is provided with material terminal temperature induction installation 6, and valve 4 controls near the place, gas outlet link to each other with air duct 2 with being arranged on gas piping 1 respectively for it.
Used the external combustion internally heated coal carbonization furnace of present embodiment control of process parameters system, it is followed successively by from top to bottom: preheating section, dryer section, retort section and cooling section.Described preheating section is arranged on described dryer section top, is communicated with described dryer section, is used for feed coal is carried out thermal pretreatment; Described dryer section is used for feed coal is carried out dried, and obtains cold flue gas simultaneously; Described retort section is used for that the feed coal through dried is carried out destructive distillation and handles, and feed coal is handled the back through destructive distillation and formed semicoke; Described cooling section is to come the semicoke of output is wherein carried out cooling processing by feeding described cold flue gas, and obtains hot flue gas simultaneously.Described coal carbonization furnace also is provided with described cold flue gas conducting that described dryer section the is produced cold flue gas pipeline to described cooling section, and the described hot flue gas conducting that described cooling section is produced is to the exhaust pipe of described preheating section.The circulating fan that is connected with on the described cold flue gas pipeline, its described cold flue gas that can make the generation in the described dryer section via the conducting of described cold flue gas pipeline to described cooling section, afterwards again via described exhaust pipe conducting to described preheating section.Described cold flue gas pipeline is connected with the emptying passage with the unwanted unnecessary described cold flue gas emptying of described cooling section.In the raw gas exit of described retort section also is connected with described retort section, feed coal is carried out producing when destructive distillation is handled the after-treatment system that raw gas removes coal tar.Between the exhanst gas outlet of described after-treatment system and described dryer section, also be connected with the drying and burning device, between the exhanst gas outlet of described cold flue gas pipeline and described drying and burning device, also be connected drying duct.Described drying and burning device burns the part coal gas that produces in the described after-treatment system, be used for the dry flue gas of the dried of described dryer section with generation, and described drying duct can mix the part cold flue gas that produces in the described dryer section to regulate the temperature of dried in the described dryer section with described dry flue gas.In addition, between the exhanst gas outlet of described after-treatment system and described retort section, also be connected with the destructive distillation burner, between the exhanst gas outlet of the exhanst gas outlet of described after-treatment system and described destructive distillation burner, also be connected with the destructive distillation pipeline.Described destructive distillation burner can burn the part coal gas that produces in the described after-treatment system, be used for the destructive distillation flue gas that the destructive distillation of described retort section is handled with generation, and described destructive distillation pipeline can mix the part coal gas that produces in the described after-treatment system to regulate the temperature of the destructive distillation processing in the described retort section with described destructive distillation flue gas mutually.The smoke inlet place of described drying and burning device and described destructive distillation burner also is connected with the combustion air blower fan that combustion air is provided respectively in described drying and burning device and described destructive distillation burner.
The control system of coal carbonizing process parameter of the present utility model, it is arranged in the coal carbonization furnace retort section part that destructive distillation is handled is carried out in the coal seam, it specifically comprises a thermal barrier temperature control part branch, it comprises: the circulating current amount control device, and it is the ducted valving that is arranged on circulating air; Mixing chamber's temperature sensing device, it is arranged in the mixing chamber, and is chain with described volume control device.Control system of the present utility model also comprises a material terminal temperature control section, it comprises: the coal gas air-flow control device, it is the valving that is arranged in coal gas and the air duct, coal gas and the air mass flow that can burn according to identical increase and decrease proportional control; Material terminal temperature induction installation, it is arranged on the material end, and is chain with described coal gas air-flow control device.Wherein, described valving is arranged in the pipeline near the place, outlet side.Described thermal barrier is that coal gas and air mix the product that forms through the high-temperature flue gas that the burning back produces with circulating air in mixing chamber.
In the control system of coal carbonizing process parameter of the present utility model, volume control device described in described thermal barrier temperature control part divides is arranged on the place, gas outlet of the pipeline of carrying described high-temperature flue gas and described circulating air.In the described material terminal temperature control section, the coal gas air-flow control device is arranged on the exit of the pipeline that transports coal gas and air.Described circulating air is carrying out being flue gas in the dried process to coal cinder, this flue gas is that described thermal barrier is at the gaseous product that coal cinder is carried out produce after the dried.Described circulating air is carrying out being raw gas in the destructive distillation processing procedure to coal cinder, this raw gas is that described thermal barrier is at the gaseous product that coal cinder is carried out produce after destructive distillation is handled.
In the control system of coal carbonizing process parameter of the present utility model, the flow that described thermal barrier temperature control part branch can Control Circulation gas; And described material terminal temperature control section can pass through the output of control high-temperature flue gas, and then controls its flow.
Control system of the present utility model control method in the course of the work may further comprise the steps (wherein, circulating air is raw gas):
A, detect Current Temperatures numerical value in the described mixing chamber by described mixing chamber temperature sensing device;
B, according to detected Temperature numerical among the step a, described circulating current amount control device is controlled the flow of circulating air in the pipeline: if described Temperature numerical is higher than the flow that preset value then increases described circulating air; If described Temperature numerical is lower than the flow that preset value then reduces described circulating air.
C, detect the Current Temperatures numerical value of material end by material terminal temperature induction installation;
D, according to detected Temperature numerical among the step c, the coal gas air-flow control device is controlled according to identical increase and decrease ratio the flow of coal gas in the pipeline and air: if described Temperature numerical is higher than the flow that preset value then reduces described coal gas and air; If described Temperature numerical is lower than the flow that preset value then increases described coal gas and air.
The control system of coal carbonizing process parameter of the present utility model, the mode by distribution of dividing of thermal barrier temperature control part wherein realizes, promptly in mixing chamber, there are two kinds of gases to enter simultaneously, a kind of is the high-temperature flue gas that coal gas and air produce through the burning back, another kind of is through the circulating air after the heat exchange, temperature sensor is set in the mixing chamber feedback signal is provided, the temperature height then increases circulating flow rate, the low circulating flow rate that then reduces of temperature, flexible to operation, can the fast adaptation temperature variation, be beneficial to the realization automatic control; In addition, the whole temperature control of material wherein is partly by regulating simultaneously the coal gas amount and the air capacity of combustor inlet in proportion, bottom retort section bottom and dryer section, temperature controller is installed respectively feedback signal is provided, thereby can realize fast the material adjusting of temperature eventually, and range of adjustment broad, also solved destructive distillation and dry interactive problem simultaneously, product quality is improved greatly.
In other embodiment, control system of the present utility model can also be applied in the withering dryer section coal carbonization furnace in coal seam, and the circulating air of this moment is flue gas.Equally, can utilize in this foregoing embodiment control system with and control method dried is carried out in the coal seam, can the fast adaptation temperature variation in the dried process, realize control flexibly.
Obviously, the foregoing description only is for example clearly is described, and is not the qualification to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change still are among the protection domain of the invention.