CN201519834U - Full automatic submerged arc welding machine and complete equipment thereof for welding small-caliber inseams - Google Patents
Full automatic submerged arc welding machine and complete equipment thereof for welding small-caliber inseams Download PDFInfo
- Publication number
- CN201519834U CN201519834U CN2009203088663U CN200920308866U CN201519834U CN 201519834 U CN201519834 U CN 201519834U CN 2009203088663 U CN2009203088663 U CN 2009203088663U CN 200920308866 U CN200920308866 U CN 200920308866U CN 201519834 U CN201519834 U CN 201519834U
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- welded
- round steel
- steel pipe
- welding
- submerged arc
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 63
- 239000010959 steel Substances 0.000 claims abstract description 63
- 210000005239 tubule Anatomy 0.000 claims description 15
- 239000003351 stiffener Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 230000004907 flux Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
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Abstract
The utility model discloses a full automatic submerged arc welding machine for welding small-caliber inseams and complete equipment thereof. The full automatic submerged arc welding machine comprises a mechanical system and an auxiliary device. The mechanical system comprises a wire feeding mechanism and a trolley connected with the same, the auxiliary device comprises a wheel track base consisting of two parallel channel steels, a round steel bar is fixed on one of the channel steels, two end channel steels are welded at two ends of the two channel steels, a plurality of lacing channel steels are connected between the two channel steels, a plurality of steel plates are welded below the two channel steels, the wire feeding mechanism of the trolley is arranged horizontally, a round steel pipe is welded at a wire feeding hole of the wire feeding mechanism, the other end of the round steel pipe is bent downwards, a conductive nozzle is arranged at the bending end opening, a welding wire bundle is bound on the round steel pipe and connected with the conductive nozzle, and a reinforcing plate is welded on the conductive nozzle and connected with a guide wheel. After utilizing the full automatic submerged arc welding machine and the complete equipment thereof for welding small-caliber inseams, welding quality is increased, and production efficiency is increased greatly compared with the conventional manual welding.
Description
Technical field
The utility model relates to a kind of full-automatic submerged arc welding machine, particularly a kind ofly welds full-automatic submerged arc welding machine and the complexes thereof that tubule footpath inseam is used.
Background technology
Waterproof casing, reinforcement tube and structural upright etc. that offshore platform is commonly used, external diameter of pipe is generally 16 "～24 " (φ 406mm～φ 610mm), thickness of pipe wall is generally 1 " (25mm), it is little to have a caliber, thickness of pipe wall, the welding job amount is big, the characteristics that welding efficiency is low.
Sleeve pipe welding at present is most to be the manual welding bottoming with technology, to fill, behind certain thickness, adopt automatic submerged arc welding again, the manual welding welding quality mainly depends on welding operator's level of skill, there is the high problem of repair rate in poor quality's control, has so just caused production efficiency low, increased production cost, and what adopt during back cover is import back cover welding rod, price height (40,000 yuan/ton of existing market valencys), and cost is big.And existing full-automatic submerged-arc welding welding equipment, general fuselage is bigger, can't enter pipe inside because caliber is too little, carries out the welding of inseam, becomes the bottleneck of using full automatic welding.
Summary of the invention
The purpose of this utility model is to overcome the prior art weak point, provides a kind of and can automatically weld, improve welding quality and efficient to tubule footpath inseam, reduced full-automatic submerged arc welding machine and complexes thereof that the welding tubule footpath inseam of cost is used.
The technical scheme that the utility model adopted is for achieving the above object:
The full-automatic submerged arc welding machine that welding tubule of the present utility model footpath inseam is used, it includes mechanical system, described mechanical system comprises wire feeder and coupled dolly, the wire feeder of described dolly is for being horizontally disposed with, wire feed mouth place at described wire feeder is welded with a round steel pipe, the other end of described round steel pipe is bent downwardly setting and is welded with ignition tip in this end exit, welding links to each other the line colligation on described round steel pipe and with described ignition tip, on described ignition tip, be welded with a stiffener, be connected with a directive wheel on the described stiffener.
The full-automatic submerged arc welding machine complexes that welding tubule of the present utility model footpath inseam is used, it comprises mechanical system, auxiliary equipment, described mechanical system comprises wire feeder and coupled dolly, described auxiliary equipment comprises the wheel rail base, described wheel rail base comprises two channel-section steels that be arranged in parallel, be fixed with a round steel on a channel-section steel therein, described round steel diameter is identical with the recess width of the wheel of described dolly, be welded with two butt channel-section steels respectively at the two ends of described two channel-section steels, in the middle of described two channel-section steels, be connected with many lacing wire channel-section steels, below described two channel-section steels, be welded with the polylith steel plate, the wire feeder of described dolly is for being horizontally disposed with, wire feed mouth place at described wire feeder is welded with a round steel pipe, the other end of described round steel pipe is bent downwardly setting and is welded with ignition tip in this end exit, welding links to each other the line colligation on described round steel pipe and with described ignition tip, on described ignition tip, be welded with a stiffener, be connected with a directive wheel on the described stiffener.
The beneficial effects of the utility model are: 1, submerged-arc welding has the little characteristics of weld fumes, helps protecting that environment and welder's is healthy; 2, replace manual welding with submerged-arc welding, thereby reduce labor strength greatly; " 4 ' 3, welding process realizes automatically, directly adopts full-automatic submerged-arc welding, do not need back cover; not only welding quality improves; production efficiency is compared significantly than the traditional-handwork weldering and improved (speed of welding improves 4 times, and overall efficiency improves 50%), thereby has reduced production cost.
Description of drawings
Fig. 1 is the wire-feeding part structural representation of the wire feeder of the full-automatic submerged arc welding machine used of welding tubule of the present utility model footpath inseam and complexes thereof;
Fig. 2 be shown in Figure 1 be that the A of elongation wire feeder is to connection detail;
Fig. 3 be shown in Figure 1 be that the B of ignition tip part is to connection detail;
Fig. 4 is the full-automatic submerged arc welding machine used of welding tubule of the present utility model footpath inseam and the wheel rail base longitudinal section schematic diagram of complexes thereof;
Fig. 5 is the vertical view of wheel rail base among Fig. 4.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is done to describe in detail.
The full-automatic submerged arc welding machine that welding tubule of the present utility model footpath inseam is as Figure 1-3 used, common submerged arc welding machine comprises submerged arc welding electric power, control system, mechanical system, described mechanical system comprises wire feeder and coupled dolly, the wire feeder 11 of described dolly 10 is for being horizontally disposed with, wire feed mouth place at described wire feeder 11 is welded with a round steel pipe 6, the other end of described round steel pipe 6 is bent downwardly setting, guarantee that welding wire moves smooth and easy getting final product therein, and be welded with ignition tip 8 in this end exit, described ignition tip by the welding line is linked to each other with power supply, described welding the line colligation on described round steel pipe 6.On described ignition tip 8, be welded with a stiffener, be connected with a directive wheel 9 on the described stiffener.Because of the utility model is used to weld little caliber, so cancelled flux hopper.Be welded with a square tube 7 in described round steel pipe 6 bottoms to play the effect of strengthening support.
The full-automatic submerged arc welding machine complexes that welding tubule of the present utility model footpath inseam shown in Fig. 1-5 is used.Common submerged arc welding machine mainly is made up of submerged arc welding electric power, control system, mechanical system, auxiliary equipment four parts, and described mechanical system comprises wire feeder and coupled dolly.The utility model has mainly improved the mechanical system and the auxiliary equipment part of welding machine.
Auxiliary equipment part: comprise the wheel rail base, as shown in Figure 4, described wheel rail base comprises two parallel channel-section steels 1, fix a round steel 5 on a channel-section steel 1 therein, described round steel 5 diameters are identical with the recess width of the wheel of described dolly, weld two butt channel-section steels 2 spacing as dolly at described two parallel channel-section steel 1 two ends, in the middle of described two parallel channel-section steels 1, connect several lacing wire channel-section steels 3 and do lacing wire, below described channel-section steel, weld several block plates 4, guarantee the level of wheel rail base.The mechanical system part: the wire feeder 11 of described dolly 10 is welded with a round steel pipe 6 for being horizontally disposed with at the wire feed mouth place of described wire feeder 11.The other end of described round steel pipe 6 is bent downwardly setting, guarantees that welding wire moves smooth and easy getting final product therein, and is welded with ignition tip 8 in this end exit.Described ignition tip 8 links to each other line by welding with power supply, described welding on described round steel pipe 6, is welded with a stiffener to the line colligation on described ignition tip 8, be connected with a directive wheel 9 on the described stiffener.Because of the utility model is used to weld little caliber, so cancelled flux hopper.Be welded with a square tube 7 in described round steel pipe 6 bottoms to play the effect of strengthening support.
The full-automatic submerged arc welding machine that described improved welding tubule footpath inseam is used and the using method of complexes thereof are: 1. the wheel with described submerged arc welding machine dolly is arranged on the described wheel rail to move; 2. below workpiece to be welded, be equipped with jig, and the directive wheel track is set in workpiece, the height of adjusting jig guarantees that ignition tip and the clutch of workpiece spacing are suitable, adjusts the location of workpiece and makes ignition tip and treat welding line at same straight line, and directive wheel is placed on the directive wheel track; 3. the spreading solder flux in advance of the welding region in described workpiece to be welded; 4. with the welding position of described ignition tip alignment pieces; 5. start described submerged arc welding machine, the submerged arc welding machine dolly moves on described wheel rail, and described ignition tip stretches into the interior weld seam of aiming at of workpiece to be welded and welds; 6. after finishing the welding of one weld seam, reclaim solder flux, the cleaning welding slag, repeat 3.-5..
Claims (4)
1. weld the full-automatic submerged arc welding machine that tubule footpath inseam is used, it includes mechanical system, described mechanical system comprises wire feeder and coupled dolly, it is characterized in that: the wire feeder of described dolly is for being horizontally disposed with, wire feed mouth place at described wire feeder is welded with a round steel pipe, the other end of described round steel pipe is bent downwardly setting and is welded with ignition tip in this end exit, welding links to each other the line colligation on described round steel pipe and with described ignition tip, on described ignition tip, be welded with a stiffener, be connected with a directive wheel on the described stiffener.
2. the full-automatic submerged arc welding machine that welding tubule according to claim 1 footpath inseam is used is characterized in that: be welded with a square tube in described round steel pipe bottom.
3. weld the full-automatic submerged arc welding machine complexes that tubule footpath inseam is used, it comprises mechanical system, auxiliary equipment, described mechanical system comprises wire feeder and coupled dolly, it is characterized in that: described auxiliary equipment comprises the wheel rail base, described wheel rail base comprises two channel-section steels that be arranged in parallel, be fixed with a round steel on a channel-section steel therein, described round steel diameter is identical with the recess width of the wheel of described dolly, be welded with two butt channel-section steels respectively at the two ends of described two channel-section steels, in the middle of described two channel-section steels, be connected with many lacing wire channel-section steels, below described two channel-section steels, be welded with the polylith steel plate, the wire feeder of described dolly is for being horizontally disposed with, wire feed mouth place at described wire feeder is welded with a round steel pipe, the other end of described round steel pipe is bent downwardly setting and is welded with ignition tip in this end exit, welding links to each other the line colligation on described round steel pipe and with described ignition tip, on described ignition tip, be welded with a stiffener, be connected with a directive wheel on the described stiffener.
4. the full-automatic submerged arc welding machine complexes that welding tubule according to claim 3 footpath inseam is used is characterized in that: be welded with a square tube in described round steel pipe bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203088663U CN201519834U (en) | 2009-08-26 | 2009-08-26 | Full automatic submerged arc welding machine and complete equipment thereof for welding small-caliber inseams |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203088663U CN201519834U (en) | 2009-08-26 | 2009-08-26 | Full automatic submerged arc welding machine and complete equipment thereof for welding small-caliber inseams |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201519834U true CN201519834U (en) | 2010-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203088663U Expired - Fee Related CN201519834U (en) | 2009-08-26 | 2009-08-26 | Full automatic submerged arc welding machine and complete equipment thereof for welding small-caliber inseams |
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| Country | Link |
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| CN (1) | CN201519834U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240839A (en) * | 2010-05-10 | 2011-11-16 | 南通星瑞热交换容器有限公司 | Welding process for cylinders with small diameter |
-
2009
- 2009-08-26 CN CN2009203088663U patent/CN201519834U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240839A (en) * | 2010-05-10 | 2011-11-16 | 南通星瑞热交换容器有限公司 | Welding process for cylinders with small diameter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100707 Termination date: 20170826 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |