CN201499444U - A plug-in seedling transplanting manipulator - Google Patents
A plug-in seedling transplanting manipulator Download PDFInfo
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- CN201499444U CN201499444U CN2009202036110U CN200920203611U CN201499444U CN 201499444 U CN201499444 U CN 201499444U CN 2009202036110 U CN2009202036110 U CN 2009202036110U CN 200920203611 U CN200920203611 U CN 200920203611U CN 201499444 U CN201499444 U CN 201499444U
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Abstract
本实用新型提供一种穴盘苗移栽机械手,包括气缸、机械手指,其特征是在气缸的下端固接机械手指安装定位块,气缸活塞杆上固接机械手安装定位块,机械手安装定位块上固接四个手指套筒,穿过手指套筒和机械手安装定位块的机械手指固接在机械手指安装定位块上,机械手安装定位块上设置带连接螺孔的侧板。其特点在于以机器代替手工操作完成蔬菜和花卉穴盘苗移栽,结构简单、方便、实用,性能可靠。
The utility model provides a manipulator for transplanting hole tray seedlings, which includes a cylinder and a mechanical finger. Four finger sleeves are affixed, and the mechanical finger passing through the finger sleeve and the manipulator installation positioning block is fixed on the mechanical finger installation positioning block, and the manipulator installation positioning block is provided with a side plate with a connecting screw hole. The utility model is characterized in that the transplanting of vegetable and flower plug seedlings is completed by using a machine instead of a manual operation, and the utility model has a simple structure, convenience, practicality and reliable performance.
Description
技术领域technical field
本实用新型属于一种移栽机构,特别是一种能完成不同规格蔬菜和花卉穴盘苗从高密度穴盘向低密度穴盘或容器移栽的机构。The utility model belongs to a transplanting mechanism, in particular to a mechanism capable of transplanting seedlings of different specifications of vegetables and flowers from high-density plugs to low-density plugs or containers.
背景技术Background technique
随着科学技术的发展,蔬菜和花卉生产自动化及智能化水平不断提高,但是在温室主要作物穴盘苗移栽自动化方面的研究工作较少。因此,从我国育苗移栽技术的实际情况出发,适应我国农业生产的自动化和智能化需求,研制开发适合我国国情、结构简单、价格低廉、性能稳定可靠的中小型穴盘苗自动移栽装置迫在眉睫。而移栽机械手是移栽机最关键部分,它的作用是插入、抓取、保持和释放苗盘中的穴苗,其性能好坏直接影响移栽机的性能。目前工业上研制的各种机械手应用非常广泛,但由于农业作业对象的娇嫩性和复杂性、作业环境的非结构性、作业过程的复杂性以及使用对象和价格的特殊性,应用于工业领域的机械手无法直接满足农业生产的要求,因而要设计特殊的机械手。With the development of science and technology, the automation and intelligence level of vegetable and flower production has been continuously improved, but there is less research work on the automation of transplanting seedlings of main crops in greenhouses. Therefore, starting from the actual situation of seedling cultivation and transplanting technology in my country, and adapting to the needs of automation and intelligence in agricultural production in my country, it is imminent to develop an automatic transplanting device for small and medium-sized plug seedlings that is suitable for my country's national conditions, simple in structure, low in price, and stable and reliable in performance. . The transplanting manipulator is the most critical part of the transplanting machine. Its function is to insert, grab, maintain and release the seedlings in the seedling tray, and its performance directly affects the performance of the transplanting machine. At present, various manipulators developed in industry are widely used, but due to the delicateness and complexity of agricultural operation objects, the non-structural nature of the operation environment, the complexity of the operation process, and the particularity of the objects and prices used in the industrial field Manipulators cannot directly meet the requirements of agricultural production, so special manipulators need to be designed.
近几年,许多西方发达国家依靠其技术与资金方面的优势,研制出了一批高精度,高质量的机械手,如1987年Kutz等人基于CAD系统设计了移栽机械手。其机械手是一个并行夹取式夹持器,由1个气缸和1个并行的夹取抓手组成;1990年K.C.Ting等开发一种气压针式夹持器,该机械手由两个倾斜的针状夹持器和一个电容性接近传感器组成,每根针都由一个双动空气气缸驱动,针的角度和位置可根据穴盘和秧苗的不同而进行调节,电容式近程传感器可调节感应距离,保证夹持器夹住而不伤害秧苗。在移栽过程中,针缩进在一侧,接近穴孔后,针开始伸展,穿入基质中。2001年K.H.Ryu等人设计了一种由气动系统驱动的夹取装置,该末端器由步进电机、气缸、气动卡盘和夹取指组成,其机械手由步进电机带动旋转,并根据植株的方位确定针状夹取指的位置,避免抓取时对植株叶片的伤害。气缸可以推动夹取指插入苗盘的基质中,然后通过气动卡盘的开关来实现对秧苗的抓取、保持和释放。2002年韩国W.C.Choi又研制出抓苗装置,该装置由五杆形成的轨迹发生器、抓取指针和指针驱动器三部分构成。In recent years, many western developed countries have developed a batch of high-precision and high-quality manipulators relying on their advantages in technology and capital. For example, in 1987, Kutz et al. designed transplanting manipulators based on CAD systems. Its manipulator is a parallel clamping gripper, which consists of 1 cylinder and 1 parallel gripping gripper; in 1990, K.C.Ting et al. developed a pneumatic needle gripper, which consists of two inclined needles. Each needle is driven by a double-action air cylinder. The angle and position of the needle can be adjusted according to the different trays and seedlings. The capacitive proximity sensor can adjust the sensing distance , to ensure that the gripper is clamped without damaging the seedlings. During transplanting, the needles are retracted on one side, and after approaching the hole, the needles begin to extend, penetrating into the substrate. In 2001, K.H.Ryu and others designed a clamping device driven by a pneumatic system. The end device is composed of a stepping motor, a cylinder, a pneumatic chuck and a clamping finger. The manipulator is driven by a stepping motor to rotate, and according to the plant The orientation determines the position of the needle-like gripping fingers to avoid damage to the plant leaves during gripping. The cylinder can push the clamping finger to insert into the matrix of the seedling tray, and then realize the grabbing, holding and releasing of the seedling through the switch of the pneumatic chuck. In 2002, South Korea's W.C.Choi developed a device for catching seedlings again, which consisted of three parts: a trajectory generator formed by five bars, a grabbing pointer and a pointer driver.
国外的这些机械手大多结构比较复杂,并且由于不同种类的农作物在栽培、种植、移栽过程中对于机械手的类型、标准等方面的要求不同,因此,现在很难用一种类型的机械手去实现多种农作物的移栽种植。而我国设施农业的发展还是处于较低水平,只有台湾和南京农业大学仿造荷兰试制出结构类似的一种机械手,是由平面内四个螺旋形状的滑槽实现指针收缩的结构,其结构也比较复杂,除此之外未见相关机械手的报道。因此,借鉴工业中应用的机械手以及国外移栽机械手的特性,研制出结构简单、性能稳定、适合我国国情的穴盘苗移栽机械手是实现温室生产全程自动化和智能化的前提,对推动我国设施农业的发展将具有重大的意义。Most of these manipulators in foreign countries have relatively complex structures, and because different types of crops have different requirements for the type and standard of manipulators in the process of cultivation, planting, and transplanting, it is difficult to use one type of manipulator to achieve multiple operations. Transplantation of crops. However, the development of my country's facility agriculture is still at a relatively low level. Only Taiwan and Nanjing Agricultural University imitated the Dutch trial-produced a kind of manipulator with a similar structure. Complicated, other than that, there is no report on related manipulators. Therefore, drawing lessons from the characteristics of manipulators used in industry and foreign transplanting manipulators, developing a manipulator for transplanting seedlings with simple structure, stable performance and suitable for my country's national conditions is the premise to realize the whole process of automation and intelligence in greenhouse production. The development of agriculture will be of great significance.
实用新型内容Utility model content
本实用新型的目的是提供一种结构简单、性能可靠的穴盘苗移栽机械手,能很好配合穴盘苗移栽机使用。The purpose of the utility model is to provide a plug seedling transplanting manipulator with simple structure and reliable performance, which can be used well with the plug seedling transplanting machine.
本实用新型的目的是通过如下技术方案实现的:包括气缸、机械手指,其特征是:在气缸的下端固接机械手指安装定位块,气缸活塞杆上固接机械手安装定位块,机械手安装定位块上固接四个手指套筒,穿过手指套筒和机械手安装定位块的机械手指固接在机械手指安装定位块上,机械手安装定位块上设置带连接螺孔的侧板。The purpose of this utility model is achieved through the following technical solutions: including a cylinder and a mechanical finger, characterized in that: the lower end of the cylinder is fixedly connected with a mechanical finger to install a positioning block, the piston rod of the cylinder is fixedly connected with a manipulator to install a positioning block, and the manipulator is installed with a positioning block Four finger sleeves are affixed on the top, and the mechanical fingers passing through the finger sleeves and the manipulator installation positioning block are fixed on the mechanical finger installation positioning block, and the manipulator installation positioning block is provided with a side plate with a connecting screw hole.
工作时气缸活塞杆固定不动,气缸筒上下运动带动机械手指上下移动,并通过套筒的导向实现移栽机械手开合,进而达到抓放穴盘苗的目的,实现穴盘苗的移栽。When working, the piston rod of the cylinder is fixed, and the up and down movement of the cylinder barrel drives the mechanical fingers to move up and down, and the opening and closing of the transplanting manipulator is realized through the guidance of the sleeve, so as to achieve the purpose of grasping and placing the seedlings in the plugs, and realize the transplanting of the seedlings in the plugs.
本实用新型的优点是:结构简单、性能可靠、操作方便,能很好配合穴盘苗移栽机使用。The utility model has the advantages of simple structure, reliable performance, convenient operation, and can be used well with the plug-in seedling transplanting machine.
附图说明Description of drawings
图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是机械手指安装定位块示意图。Fig. 2 is a schematic diagram of a mechanical finger installing a positioning block.
图3是机械手安装定位块示意图。Fig. 3 is a schematic diagram of the positioning block installed by the manipulator.
图4是手指套筒示意图。Fig. 4 is a schematic diagram of a finger sleeve.
图5是机械手指示意图。Fig. 5 is a schematic diagram of a mechanical finger.
图中:气缸1、机械手指安装定位块2、机械手安装定位块3、套筒4、机械手指5、活塞杆6。In the figure: cylinder 1, mechanical finger
具体实施方案specific implementation plan
见图1,移栽机械手由五个部分构成:即气缸1、机械手指安装定位块2、机械手安装定位块3、手指套筒4、机械手指5。See Fig. 1, transplanting manipulator is made of five parts: namely cylinder 1, mechanical finger
第一部分是机械手指开合的气缸1,它是移栽机械手抓苗和放苗的动力部分,通过气压驱动活塞杆6带动机械手实现抓苗和放苗,如图1中1所示。第二部分是机械手指安装定位块2,通过螺纹固定在气缸1的一端,再将四个机械手指5通过连接件固定在机械手指安装定位块2侧面,如图2所示。第三部分是机械手安装定位块3,用于将移栽机械手固定在移栽机体上,并固定四个手指套筒4,如图3所示。第四部分是机械手指导向的套筒4,机械手指5一端连接在机械手指安装定位块2上,然后插入此套筒4中。根据移栽手工作原理,套筒4设计成具有一定的弯度,以利于更好地抓取穴盘苗,这是移栽机械手的关键部件,如图4所示。第五部分是机械手指5,根据移栽手的工作原理,移栽手的机械手指设计成细指形状,指端呈铲状,利于手指入土抓苗,并保证对土壤的扰动较小,如图5所示。将这几部分连接在一起,通过气缸带动手指运动实现穴盘苗的抓取和放下,进而实现穴盘苗由高密度穴盘向低密度穴盘的自动移栽,图1为总体结构图。The first part is the cylinder 1 of the opening and closing of the mechanical fingers, which is the power part for the transplanting manipulator to grasp and release the seedlings. The
1、手指开合气缸设计与选型:如图1所示,根据机械手入土深度,并在苗坨上方留下一定的空间,并考虑气缸的标准尺寸,确定手指开合气缸的行程为50mm,再根据手指入土的受力情况计算气缸活塞杆的推力,然后根据此力计算气缸的缸径为18mm。1. Design and selection of the finger opening and closing cylinder: As shown in Figure 1, according to the depth of the manipulator into the soil and leaving a certain space above the seedlings, and considering the standard size of the cylinder, the stroke of the finger opening and closing cylinder is determined to be 50mm. Calculate the thrust of the piston rod of the cylinder according to the stress of the fingers entering the soil, and then calculate the bore diameter of the cylinder according to this force to be 18mm.
2、机械手安装定位块的设计方案:根据标准72孔穴盘的尺寸规格,每两穴孔之间的距离为43mm,为了能同时移栽多个穴盘苗,则机械手安装定位块的水平宽度不应大于43mm,设计尺寸为40mm。根据移栽机的结构原理,机械手安装在侧卧的导轨上,与导轨上的滑块连接,所以机械手安装定位块的侧板设计成与滑块尺寸相吻合,侧板上螺纹孔的尺寸与滑块上螺纹孔尺寸一致,以便于连接。机械手安装定位块3的水平板上制有四个螺纹孔,用来安装套筒4,螺纹孔的间距根据移栽手指不同入土角度要求而确定,如图2所示。为了减轻机械手的重量,同时考虑受力满足要求,机械手安装定位块3的材料选择硬铝结构设计制造。2. The design of the positioning block installed by the manipulator: According to the size specification of the standard 72-hole tray, the distance between every two holes is 43mm. In order to transplant multiple seedlings at the same time, the horizontal width of the positioning block installed by the manipulator is not Should be greater than 43mm, the design size is 40mm. According to the structural principle of the transplanting machine, the manipulator is installed on the side-lying guide rail and connected with the slider on the guide rail, so the side plate on which the manipulator installs the positioning block is designed to match the size of the slider, and the size of the threaded hole on the side plate is consistent with the size of the slider. The threaded holes on the slider are of the same size for easy connection. The horizontal plate of the manipulator
3、机械手指安装定位块2的设计方案:如图3所示,机械手指安装定位块通过螺纹固定在气缸的下端,用来定位机械手指,指针一端与定位块侧面的螺纹孔通过螺钉连接,此设计的关键是保证指针的中心与套筒同心,这样机械手开合自由。3. The design scheme of the
4、套筒的设计方案:如图4所示,套筒完成手指抓放苗的导向,根据移栽不同的蔬菜和花卉,套筒和移栽机械手手指与铅垂方向夹角设计成具有5-18°的角度,根据此入土角设计套筒的结构,即套筒上半部分为直线,下半部分为圆弧,其角度与机械手指角度相吻合。4. The design of the sleeve: as shown in Figure 4, the sleeve completes the guidance of finger grasping and releasing seedlings. According to the different vegetables and flowers to be transplanted, the angle between the sleeve and the fingers of the transplanting manipulator and the vertical direction is designed to have 5 The angle of -18°, the structure of the sleeve is designed according to this entry angle, that is, the upper half of the sleeve is a straight line, and the lower half is an arc, and the angle is consistent with the angle of the mechanical finger.
5、机械手指的设计方案:如图5所示,机械手指为移栽机械手最重要的一部分结构。根据移栽机及移栽机械手的工作原理,移栽机械手手指设计为四个手指,根据工作条件及要求,手指设计成铲状针形结构,同时要求尺寸结构简单。5. The design scheme of the mechanical fingers: as shown in Figure 5, the mechanical fingers are the most important part of the structure of the transplanting manipulator. According to the working principle of the transplanting machine and the transplanting manipulator, the fingers of the transplanting manipulator are designed as four fingers. According to the working conditions and requirements, the fingers are designed as a shovel-shaped needle structure, and the size and structure are required to be simple.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102273348A (en) * | 2011-06-29 | 2011-12-14 | 北京工业大学 | Tissue culture seedling transplanting gripper with scratching function |
| CN102717386A (en) * | 2012-06-29 | 2012-10-10 | 苏州晟成新能源科技有限公司 | Transplanting mechanism arm with adjustable positioning device |
| CN102934557A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing device for plug seedling transplanting |
| CN102934556A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing method for plug seedling transplanting |
| CN103004344A (en) * | 2012-12-17 | 2013-04-03 | 上海交通大学 | Grafted seedling automatic transplanting system based on heterogeneous machine vision |
| CN103076227A (en) * | 2013-01-09 | 2013-05-01 | 浙江大学 | Clamping platform for testing physical characteristics of seedling pot clamped and compressed |
| CN103270838A (en) * | 2013-05-04 | 2013-09-04 | 曹伟鹏 | Hole seedling transplanting paw adaptive to hole trays with different models |
| CN103477769A (en) * | 2013-09-17 | 2014-01-01 | 北京工业大学 | Hole tray seedling combination pot-in transplanter |
| CN105638054A (en) * | 2016-03-02 | 2016-06-08 | 农业部南京农业机械化研究所 | Transplantation seedling taking device |
| CN109819819A (en) * | 2019-03-22 | 2019-05-31 | 福州市诚恩贸易有限公司 | Pot plant separator and its working method |
| CN113875369A (en) * | 2021-11-23 | 2022-01-04 | 石河子大学 | Pneumatic type multi-claw plug seedling grabbing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102273348B (en) * | 2011-06-29 | 2013-08-07 | 北京工业大学 | Tissue culture seedling transplanting gripper with scratching function |
| CN102273348A (en) * | 2011-06-29 | 2011-12-14 | 北京工业大学 | Tissue culture seedling transplanting gripper with scratching function |
| CN102717386A (en) * | 2012-06-29 | 2012-10-10 | 苏州晟成新能源科技有限公司 | Transplanting mechanism arm with adjustable positioning device |
| CN102717386B (en) * | 2012-06-29 | 2014-12-03 | 苏州晟成新能源科技有限公司 | Transplanting mechanism arm with adjustable positioning device |
| CN102934557A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing device for plug seedling transplanting |
| CN102934556A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing method for plug seedling transplanting |
| CN103004344B (en) * | 2012-12-17 | 2015-08-19 | 上海交通大学 | Grafting based on heterogeneous machines vision is planted system automatically |
| CN103004344A (en) * | 2012-12-17 | 2013-04-03 | 上海交通大学 | Grafted seedling automatic transplanting system based on heterogeneous machine vision |
| CN103076227B (en) * | 2013-01-09 | 2014-11-12 | 浙江大学 | Clamping platform for testing physical characteristics of seedling pot clamped and compressed |
| CN103076227A (en) * | 2013-01-09 | 2013-05-01 | 浙江大学 | Clamping platform for testing physical characteristics of seedling pot clamped and compressed |
| CN103270838A (en) * | 2013-05-04 | 2013-09-04 | 曹伟鹏 | Hole seedling transplanting paw adaptive to hole trays with different models |
| CN103270838B (en) * | 2013-05-04 | 2015-05-20 | 曹伟鹏 | Hole seedling transplanting paw adaptive to hole trays with different models |
| CN103477769A (en) * | 2013-09-17 | 2014-01-01 | 北京工业大学 | Hole tray seedling combination pot-in transplanter |
| CN105638054A (en) * | 2016-03-02 | 2016-06-08 | 农业部南京农业机械化研究所 | Transplantation seedling taking device |
| CN109819819A (en) * | 2019-03-22 | 2019-05-31 | 福州市诚恩贸易有限公司 | Pot plant separator and its working method |
| CN113875369A (en) * | 2021-11-23 | 2022-01-04 | 石河子大学 | Pneumatic type multi-claw plug seedling grabbing device |
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