CN201494638U - Device for detecting and eliminating defective cigarettes prior to cigarette quantificational output channels - Google Patents

Device for detecting and eliminating defective cigarettes prior to cigarette quantificational output channels Download PDF

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Publication number
CN201494638U
CN201494638U CN2009202193605U CN200920219360U CN201494638U CN 201494638 U CN201494638 U CN 201494638U CN 2009202193605 U CN2009202193605 U CN 2009202193605U CN 200920219360 U CN200920219360 U CN 200920219360U CN 201494638 U CN201494638 U CN 201494638U
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cigarette
props
runner
prop
supporting plate
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Expired - Fee Related
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CN2009202193605U
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Chinese (zh)
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焦胜利
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Abstract

The utility model provides a device for detecting and eliminating defective cigarettes prior to cigarette quantificational output channels. The device comprises a hopper, three cigarette diffluent troughs at the bottom part of the hopper, the three cigarette quantificational output channels, cigarette quality detectors, a computation and elimination controller and a pneumatic eliminating mechanism, and is characterized in that cigarette detecting channels are respectively arranged between each cigarette diffluent trough and the corresponding cigarette quantificational output channel, and the quantity of the cigarette detecting channels is equal to that of lower flue ducts of the corresponding cigarette quantificational output channel; each cigarette quality detector and a cigarette eliminating port below the detector are respectively arranged on a rear side plate of each cigarette detecting channel; and a one-by-one transverse thrusting mechanism comprising a transversal-motion pushing plate and a fixed supporting plate is respectively arranged at the bottom end port of each cigarette detecting channel. The device eliminates cigarettes with quality problems before the cigarettes enter the cigarette quantificational output channels, thereby avoiding huge waste caused by the elimination of whole groups of cigarettes.

Description

Quantitatively detecting and rejecting the device that the defective cigarette props up before the delivery channel
Technical field
The utility model belongs to cigarette package machinery, particularly relates to a kind of device that the defective cigarette props up that detected and rejected before quantitative delivery channel.
Background technology
The cigarette of existing cigarette parcelling machine props up the quantitative arrangement box and comprises following keystone configuration: connect hopper that cigarette props up transfer passage, feed hopper bottom and propped up splitter box, be connected three cigarette Zhi Dingliang delivery channels that prop up splitter box in each cigarette respectively by be separated by three cigarettes forming of two branching blocks, common three cigarette Zhi Dingliang delivery channels are provided with lower flue by 7-6-7 or 7-7-6 cigarette number, cigarette Zhi Dingliang delivery channel is connected mutually with the diaphragm capsule feedway of intermittently stepping, and the back segment of diaphragm capsule feedway is provided with the cigarette quality detector.
Obviously there is following major defect in above-mentioned parcelling machine, prop up the processing mode that group takes whole group to reject for the cigarette that exists nominal defective cigarette to prop up in the diaphragm capsule, both wasted a large amount of packing and man-hour, also reduced the quality that reclaims pipe tobacco significantly, therefore wasted huge.
For solving the problems of the technologies described above, the patent application of publication number CN1545948 " a kind of cigarette props up elimination method and device " discloses a kind of method that the defective cigarette props up that is used to reject, comprise: cigarette channel is the detection position to be set on the cigarette Zhi Dingliang delivery channel and to reject the position under wrapping machine, detects cigarette in the detection position by detector and props up; Whenever detect a defective cigarette Zhi Danzhi, all send a flaw indication to a controller; Controller calculates the defective cigarette and props up the moment that arrives the rejecting position, and sends the rejecting signal constantly to rejecting actr at this; Rejecting actr props up at the cooresponding defective cigarette of rejecting position rejecting flaw indication.Its device comprises detector, controller and rejecting actr; After detector and reject actr and be installed on down on the cigarette channel, detector detect the defective cigarette and prop up, send flaw indication to controller, controller sends rejects signal to rejecting actr, rejects actr rejecting defective cigarette and props up.
The foregoing invention application is to take Dan Zhiyan to prop up the method for detection and rejecting at following cigarette channel, because the rejecting process will cause the interruption in cigarette tributary, therefore can not avoid making the scarce phenomenon of propping up of appearance in the diaphragm capsule because of rejecting.
Summary of the invention
The purpose of this utility model is to disclose a kind of device that the defective cigarette props up that detected and rejected before quantitative delivery channel, described device has at first overcome the huge waste phenomenon that detection defective cigarette propped up and put in order group rejecting existence in diaphragm capsule, has also overcome the scarce Zhi Xianxiang that detection and rejecting bit strip are set at cigarette Zhi Dingliang delivery channel.
The utility model is taked following technical scheme for achieving the above object: this device comprises hopper, three cigarettes of feed hopper bottom prop up splitter box, three cigarette Zhi Dingliang delivery channels, the cigarette quality detector, counting is rejected controller and pneumatic rejecting mechanism, feature is, each cigarette props up and is respectively equipped with cigarette between splitter box and the pairing cigarette Zhi Dingliang delivery channel and props up sense channel, described each cigarette props up sense channel and is provided with each cigarette that is made of parallel and uniform dividing plate and props up the detection runner, the cigarette that each cigarette props up sense channel props up the quantity that detects runner and equates with the lower flue quantity of pairing cigarette Zhi Dingliang delivery channel, described each cigarette props up a side dividing plate that detects runner and overlaps with pairing lower flue upper port upper-lower position or partially overlap, described each cigarette props up cigarette that the rear quarter panel that detects runner is respectively equipped with a cigarette quality detector and is positioned at this detector below and props up and reject mouthful, described each cigarette prop up the bottom nozzle that detects runner be respectively equipped with by the push pedal of side travel and fixing supporting plate constitute by a horizontal thrust gear, described push pedal is positioned at cigarette and props up the bottom surface of detecting runner opposite side dividing plate, this cigarette of push pedal shutoff of side travel props up and detects the runner bottom nozzle, all push pedals that three cigarettes prop up sense channel all are connected in the drive link of a traverse motion, described supporting plate is positioned at a side of the corresponding push pedal of lower flue upper port, this side side of lower flue overlaps up and down with cooresponding supporting plate side, and supporting plate surface and cigarette prop up the distance that detects the runner bottom nozzle and equal cigarette and prop up diameter.
A described cigarette props up distance between each push pedal of sense channel and equals cigarette and prop up diameter.
The fall side of cigarette side of described supporting plate is provided with and leads the cigarette inclined-plane.
The beneficial effects of the utility model and advantage are: each cigarette that props up sense channel through cigarette of this device props up and detects runner cigarette is propped up the cooresponding cigarette of each the lower flue quantity tributary that is arranged as with cigarette Zhi Dingliang delivery channel, for before cigarette Zhi Dingliang delivery channel by the Zhi Jinhang quality control surveillance condition that provides the foundation.Each cigarette tributary of this device is supported by its supporting plate respectively, can be for providing essential wait time by Zhi Jinhang quality control surveillance or rejecting.The constituting its traversing time of push pedal and the cigarette package system running speed that cigarette props up by horizontal thrust gear respectively with each supporting plate and be complementary of this device, zero defect one cigarette that also will directly be supported in supporting plate with shutoff cigarette tributary between transition zone are propped up and are pushed away supporting plate and be as the criterion.Because it is accessible that the zero defect cigarette that is pushed away supporting plate props up its sense of motion, and rely on its deadweight to fall into lower flue, thus cigarette after testing prop up side travel and descending be in soft process, to finish, cigarette is propped up zero damage.The traverse motion drive link of this device can adopt ripe prior art to be driven, as cam link mechanism, pneumatic or hydraulic gear etc.Cigarette quality detector of the present invention, counting reject controller and pneumatic rejecting mechanism all adopts ripe prior art, can accurately realize the rejecting that the defective cigarette props up.The experiment proved that model machine of the present utility model reaches 100% to detection and rejecting rate that bear's (pipe tobacco is not full) defective cigarette of artificial setting props up under per minute 400 collation package speed.In a word, it is before disallowable that this device makes that defective in quality cigarette Zhi Zaiwei enters cigarette Zhi Dingliang delivery channel, thereby thoroughly avoided whole group of rejecting cigarette to prop up the huge waste that group causes.Can also prove through experiment, prop up and detect one end in the runner and have randomness that the cigarette quality detector is considered as it nominal defective cigarette equally and props up and discerned with respect to the distance of cigarette quality detector for lacking sunken cigarette Zhi Zaiyan that filter tip lacks.
Description of drawings
Accompanying drawing 1 is embodiment 1 structural representation.
Accompanying drawing 2 is Figure 1A-A enlarged views.
Accompanying drawing 3 is that embodiment 1 is by a horizontal thrust gear scheme drawing.
Accompanying drawing 4 is Fig. 3 push pedal side travel view.
Accompanying drawing 5 is embodiment 2 structural representations.
Accompanying drawing 6 is that embodiment 2 is by a horizontal thrust gear scheme drawing.
Accompanying drawing 7 is Fig. 6 push pedal side travel view.
Number in the figure: 1 cigarette props up transfer passage, 2 hoppers, and 3 branching blocks, 4 cigarettes prop up splitter box, 5 cigarettes prop up sense channel, and the 5-1 cigarette props up the detection runner, the 5-2 dividing plate, 6 push pedals, 7 supporting plates, 7-1 are led the cigarette inclined-plane, 8 cigarette Zhi Dingliang delivery channels, 8-1 lower flue, 9 cigarettes prop up rejects mouth, 10 cigarette quality detectors, 11 drive links, 12 air current spray nozzles, 13 rear quarter panels, 14 transparent front panel, 15 cigarette tributaries.
The specific embodiment
Further specify the utility model below in conjunction with embodiment and accompanying drawing thereof.
Embodiment 1 as shown in Figure 1, 2, and this cigarette props up box and comprises that existing hopper 2, three cigarettes that are separated out by branching block 3 prop up splitter box 4 and three cigarette Zhi Dingliang delivery channels 8, and hopper 2 connects cigarette and props up transfer passage 1.The lower flue 8-1 quantity of three cigarette Zhi Dingliang delivery channels 8 is pressed the setting of 7-6-7 cigarette number respectively.
Each cigarette props up and is respectively equipped with cigarette between splitter box 4 and the pairing cigarette Zhi Dingliang delivery channel 8 and props up sense channel 5, and each cigarette props up sense channel 5 and is provided with each cigarette that is made of parallel and uniform dividing plate 5-2 and props up and detect runner 5-1.The cigarette that each cigarette props up sense channel 5 props up the quantity that detects runner 5-1 and equates with the lower flue 8-1 quantity of pairing cigarette Zhi Dingliang delivery channel 8.
Illustrating each cigarette props up the right side partition and the pairing lower flue 8-1 upper port upper-lower position that detect runner 5-1 and partially overlaps, each cigarette props up cigarette that the rear quarter panel 13 that detects runner is respectively equipped with a cigarette quality detector 10 and is positioned at this detector below and props up and reject mouthfuls 9, and the cigarette quality detector of present embodiment and cigarette prop up the distance of shaft centers of rejecting mouth and prop up diameter for the twice cigarette.
Among Fig. 1, each cigarette prop up the bottom nozzle that detects runner 5-1 be equipped with by the push pedal 6 of side travel and fixing supporting plate 7 constitute by a horizontal thrust gear, push pedal 6 is positioned at the diagram cigarette and props up the i.e. bottom surface of left side dividing plate of detection runner opposite side, and this cigarette of push pedal 6 shutoff of side travel props up and detects the runner bottom nozzle.One cigarette props up distance between each push pedal 6 of sense channel 5 and equals cigarette and prop up diameter, and this distance is convenient to the location that cigarette props up after the detection that supporting plate 7 supports.
Among Fig. 1, all push pedals 6 that three cigarettes prop up sense channel 5 all are connected in the drive link 11 of a traverse motion shown in Figure 2.The drive link 11 of present embodiment is connected in cam link mechanism, and its propulsion source adopts servomotor.
As shown in Figure 1, supporting plate 7 is positioned at a side of the corresponding push pedal 6 of lower flue 8-1 upper port, and this side side of lower flue overlaps up and down with cooresponding supporting plate side, and supporting plate 7 surfaces and cigarette prop up at the bottom of the detection runner distance of 5-1 port and equal cigarette and prop up diameter.
Cigarette below in conjunction with Fig. 3,4 brief description Fig. 1 embodiment 1 props up detection and rejecting process.
As shown in Figure 3, push pedal 6 is positioned at cigarette and props up the bottom surface of detecting each dividing plate 5-2 of runner, and each cigarette propped up the cigarette tributary 15 of detecting runner be standstill state under supporting plate 7 effects this moment, carries out cigarette under this state and props up and detect or reject action.Rejecting action is that cigarette quality detector 10 sends defective cigarette supported signal to PLC, PLC makes servomotor stop operating and makes push pedal 6 be positioned at cigarette and props up the bottom surface, the enabling counting simultaneously that detect each dividing plate 5-2 of runner and reject controller, and gate time equals the defective cigarette and props up and fall to cigarette from detecting position and prop up the time of rejecting mouthful.Gate time arrives, and PLC sends to reject to instruct and starts pneumatic rejecting mechanism, and the air-flow that the air current spray nozzle 12 among Fig. 2 sprays props up defective cigarette Zhi Congyan and rejects mouthful 9 ejaculations.Meanwhile PLC also sends and detects instruction, the cigarette that temporarily rests on detecting position is propped up in time examined.If cigarette quality detector 10 sends continuous defect cigarette supported signal and gives PLC, illustrate that continuous for example two the defective cigarettes of appearance prop up in the cigarette tributary 15, PLC made servomotor stop operating and controller was rejected in double enabling counting when making push pedal 6 be positioned at cigarette to prop up the bottom surface of detecting each dividing plate 5-2 of runner this moment, included at every turn and rejected instruction.
As shown in Figure 4, when the cigarette quality detector does not detect the defective cigarette and props up, each push pedal 6 detects the runner position by traversing the propping up to the shutoff cigarette of direction shown in Fig. 4 arrow a under drive link drives, zero defect one cigarette that meanwhile will directly be supported in supporting plate props up and pushes away supporting plate and rely on its deadweight to fall into lower flue 8-1 by direction shown in Fig. 4 arrow b.From Fig. 3,4 as can be seen the present invention realized quantitatively detecting and rejecting the purpose that the defective cigarette props up before the delivery channel.
Embodiment 2 as shown in Figure 5, and the comprising of present embodiment propping up cigarette that transfer passage 1, hopper 2, branching block 3, cigarette prop up splitter box 4, three cigarette Zhi Dingliang delivery channels 8 and lower flue 8-1 quantity by cigarette, to prop up box basic structure identical with Fig. 1 embodiment 1.Simultaneously, the same with embodiment 1, each cigarette props up and is respectively equipped with cigarette between splitter box 4 and the pairing cigarette Zhi Dingliang delivery channel 8 and props up sense channel 5, and each cigarette props up sense channel 5 and is provided with each cigarette that is made of parallel and uniform dividing plate 5-2 and props up and detect runner 5-1.The cigarette that each cigarette props up sense channel 5 props up the quantity that detects runner 5-1 and equates with the lower flue 8-1 quantity of pairing cigarette Zhi Dingliang delivery channel 8.
Present embodiment 2 is with the difference of embodiment 1, cigarette props up the right side partition and the pairing lower flue 8-1 upper port upper-lower position that detect runner 5-1 and coincides, and each cigarette props up the cigarette quality detector 10 that detects the runner setting and cigarette and props up and reject mouth 9 and both distancees of shaft centers are identical with embodiment 1.
Shown in Fig. 5,6,7, each cigarette prop up the bottom nozzle that detects runner 5-1 be equipped with by the push pedal 6 of side travel and fixing supporting plate 7 constitute by a horizontal thrust gear, push pedal 6 is positioned at the diagram cigarette and props up the bottom surface of detecting runner left side dividing plate, and this cigarette of push pedal 6 shutoff of side travel props up and detects the runner bottom nozzle.One cigarette props up distance between each push pedal 6 of sense channel 5 and equals cigarette and prop up diameter, and this distance is convenient to the location that cigarette props up after the detection that supporting plate 7 supports.
Among Fig. 5, three cigarettes prop up all push pedals 6 and the embodiment 1 the same drive link that all is connected in a traverse motion of sense channel 5.
Shown in Fig. 5,6,7, supporting plate 7 is positioned at a side of the corresponding push pedal 6 of lower flue 8-1 upper port, this side side of lower flue overlaps up and down with cooresponding supporting plate side, the side of the cigarette side that falls of supporting plate is provided with leads cigarette inclined-plane 7-1, and supporting plate 7 surface and cigarette prop up and detect at the bottom of the runner distance of 5-1 port and equal cigarette and prop up diameter.
It is identical with embodiment 1 with the rejecting process that the cigarette of embodiment 2 props up detection, but coincide owing to cigarette props up the right side partition and the pairing lower flue 8-1 upper port upper-lower position that detect runner 5-1, so push pedal 6 traversing scopes are greater than embodiment 1.Press Fig. 7 arrow a direction when traversing when push pedal 6, the zero defect cigarette that directly is supported in supporting plate 7 props up and will rely on its deadweight to fall into lower flue 8-1 by direction shown in Fig. 7 arrow b along the cigarette inclined-plane 7-1 that leads of the cigarette side side that falls of supporting plate.

Claims (3)

1. one kind is quantitatively being detected and is rejecting the device that the defective cigarette props up before the delivery channel, comprise hopper, three cigarettes of feed hopper bottom prop up splitter box, three cigarette Zhi Dingliang delivery channels, the cigarette quality detector, counting is rejected controller and pneumatic rejecting mechanism, it is characterized in that: each cigarette props up and is respectively equipped with cigarette between splitter box and the pairing cigarette Zhi Dingliang delivery channel and props up sense channel, described each cigarette props up sense channel and is provided with each cigarette that is made of parallel and uniform dividing plate and props up the detection runner, the cigarette that each cigarette props up sense channel props up the quantity that detects runner and equates with the lower flue quantity of pairing cigarette Zhi Dingliang delivery channel, described each cigarette props up a side dividing plate that detects runner and overlaps with pairing lower flue upper port upper-lower position or partially overlap, described each cigarette props up cigarette that the rear quarter panel that detects runner is respectively equipped with a cigarette quality detector and is positioned at this detector below and props up and reject mouthful, described each cigarette prop up the bottom nozzle that detects runner be respectively equipped with by the push pedal of side travel and fixing supporting plate constitute by a horizontal thrust gear, described push pedal is positioned at cigarette and props up the bottom surface of detecting runner opposite side dividing plate, this cigarette of push pedal shutoff of side travel props up and detects the runner bottom nozzle, all push pedals that three cigarettes prop up sense channel all are connected in the drive link of a traverse motion, described supporting plate is positioned at a side of the corresponding push pedal of lower flue upper port, this side side of lower flue overlaps up and down with cooresponding supporting plate side, and supporting plate surface and cigarette prop up the distance that detects the runner bottom nozzle and equal cigarette and prop up diameter.
2. device according to claim 1 is characterized in that: a described cigarette props up distance between each push pedal of sense channel and equals cigarette and prop up diameter.
3. device according to claim 1 is characterized in that: the fall side of cigarette side of described supporting plate is provided with and leads the cigarette inclined-plane.
CN2009202193605U 2009-10-06 2009-10-06 Device for detecting and eliminating defective cigarettes prior to cigarette quantificational output channels Expired - Fee Related CN201494638U (en)

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CN2009202193605U CN201494638U (en) 2009-10-06 2009-10-06 Device for detecting and eliminating defective cigarettes prior to cigarette quantificational output channels

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011041953A1 (en) * 2009-10-06 2011-04-14 Jiao Shengli Method and device for detecting and rejecting defect cigarettes before quantitative output passages
CN102616401A (en) * 2011-01-26 2012-08-01 焦胜利 Device for detecting cigarettes and removing cigarettes with fault for cigarette packet packing machine
CN102717933A (en) * 2012-06-21 2012-10-10 天驰天新机电技术配套(天津)有限公司 Method and device for improving reliability of detecting short-seller cigarettes
CN106829533A (en) * 2016-12-06 2017-06-13 常德瑞华制造有限公司 Lower cigarette device
CN113104282A (en) * 2021-04-15 2021-07-13 浙江物产临海民爆器材有限公司 Automatic packaging production line for emulsion explosive strips

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011041953A1 (en) * 2009-10-06 2011-04-14 Jiao Shengli Method and device for detecting and rejecting defect cigarettes before quantitative output passages
CN102030115A (en) * 2009-10-06 2011-04-27 焦胜利 Method and device for detecting and rejecting cigarette with defect before quantitatively outputting cigarette from channel
CN102616401A (en) * 2011-01-26 2012-08-01 焦胜利 Device for detecting cigarettes and removing cigarettes with fault for cigarette packet packing machine
CN102717933A (en) * 2012-06-21 2012-10-10 天驰天新机电技术配套(天津)有限公司 Method and device for improving reliability of detecting short-seller cigarettes
CN102717933B (en) * 2012-06-21 2016-12-21 天驰天新机电技术配套(天津)有限公司 Improve method and the device thereof of reliability of detecting short-seller cigarettes
CN106829533A (en) * 2016-12-06 2017-06-13 常德瑞华制造有限公司 Lower cigarette device
CN113104282A (en) * 2021-04-15 2021-07-13 浙江物产临海民爆器材有限公司 Automatic packaging production line for emulsion explosive strips
CN113104282B (en) * 2021-04-15 2022-01-25 浙江物产临海民爆器材有限公司 Automatic packaging production line for emulsion explosive strips

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100602

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