CN101891023A - Cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions - Google Patents

Cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions Download PDF

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Publication number
CN101891023A
CN101891023A CN2009100689615A CN200910068961A CN101891023A CN 101891023 A CN101891023 A CN 101891023A CN 2009100689615 A CN2009100689615 A CN 2009100689615A CN 200910068961 A CN200910068961 A CN 200910068961A CN 101891023 A CN101891023 A CN 101891023A
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cigarette
lower flue
displacement
zhi
props
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CN2009100689615A
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Chinese (zh)
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焦胜利
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Individual
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Individual
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Abstract

The invention relates to a cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions, which comprises a hopper, shunting slots and quantitative cigarette output channels, wherein, cigarette displacement output channels are respectively connected between the shunting slots and the corresponding quantitative cigarette output channels and equipped with lower parallel displacement flues and cigarette reversing transfer rollers; the number of the lower displacement flues is one more than the number of the corresponding lower flues; the reversing transfer rollers are respectively equipped with bi-directional servo motors; the lower displacement flues are respectively equipped with smoke position detectors and alarms; a smoke position signal is connected with the input end of a corresponding PLC controller; the input ends of controllers of the servo motors are respectively connected with the output end of the corresponding PLC controller; and the PLC controller is equipped with a control program for controlling forward and backward rotation and stop of the corresponding servo motors. The cigarette sorting case can quickly open the standby channels in case of blockage of cigarettes, and the standby channels continuously provide cigarette flow and provide sufficient time for manually cleaning blockage without shutdown.

Description

Cigarette with displacement alternate channel and single detection removing function props up box
Technical field
The invention belongs to cigarette package machinery, particularly relate to a kind of cigarette and prop up box with displacement alternate channel and single detection removing function.
Background technology
The cigarette of existing cigarette parcelling machine props up the quantitative arrangement box and comprises following keystone configuration: connect hopper that cigarette props up transfer passage, feed hopper bottom and propped up splitter box, be connected three cigarette Zhi Dingliang delivery channels that prop up splitter box in each cigarette respectively by be separated by three cigarettes forming of two branching blocks, common three cigarette Zhi Dingliang delivery channels are provided with lower flue by 7-6-7 or 7-7-6 cigarette number, cigarette Zhi Dingliang delivery channel is connected mutually with the diaphragm capsule feedway of intermittently stepping, and the back segment of diaphragm capsule feedway is provided with the cigarette quality detector.
Cigarette props up in above-mentioned quantitative arrangement box and to rely on its deadweight to finish flowing that cigarette props up, and it is improper and block to pay ready-made doming effect or arrangement angle for fear of cigarette, in the hopper usually setting be the stirring piece of feature with small size swing.But, stir piece and can not avoid cigarette to prop up the obstruction that distortion takes place.For this reason, wrapping machine is provided with between per two lower flue ports of cigarette Zhi Dingliang delivery channel in the past that wraparound is moving be the stirring bar of feature, and the port of each lower flue is provided with the cigarette bit detector, and each stirring bar constant speed in the same way rotates formation stirring bar group.When the cigarette of profile irregularity props up when being blocked in above the two adjacent stirring bars, the cigarette tributary of this lower flue is blocked, and the cigarette bit detector of corresponding smoke removing port will trigger combined aural and visual alarm, shut down and inform that minder person manually clears up.
Obviously there are two technical problem underlying in above-mentioned parcelling machine, and first cigarette props up and choking phenomenon occurs and happen occasionally, and shuts down cleaning and is that the frequent shutdown cleaning will influence and pack quantity.Two to be cigarette quality detectors prop up group for a cigarette that has no filter tip, bear in the diaphragm capsule or lack takes the whole mode of organizing rejecting to handle for it, though the overwhelming majority did not have quality problems during the cigarette after whole group is rejected propped up, but can only focus on, not only quality of tobacco shreds of Hui Shouing and structure all reduce significantly, and wasted a large amount of packing and man-hour, therefore there is huge waste.
In order to overcome the defective of taking halt mode to clear up, the Chinese invention patent application " cigarette anti-block filtering device of cigarette packing machine " of publication number CN101024426 discloses and has comprised that the lower flue port is the following technical scheme of the stirring bar group of feature with the rotation, be provided with the stirring bar of one or more groups horizontal arrangement between the hopper two side of described branching block top, every group of stirring bar is made up of many stirring bars uniformly at intervals, can prop up for a cigarette between the adjacent stirring bar and pass through; The below of every group of stirring bar is installed the cigarette bit detector respectively, and the hopper side is equipped with the warning device with this detector interlock.
The basic goal of technique scheme is to block the time prerequisite of reporting to the police with taking place, and strives for finishing before the lower flue cigarette props up cutout for the manual cleaning of blocking and needn't shut down.The effect of this technical scheme is unknown.
Summary of the invention
The objective of the invention is to disclose a kind of cigarette and prop up box with displacement alternate channel and single measuring ability; described cigarette props up box and can prop up under the situation of occur blocking at cigarette and immediately open alternate channel; continue to provide the cigarette tributary by alternate channel, and provide the sufficient time to shut down for manually clearing up to block.
The present invention takes following technical scheme for achieving the above object: this box comprises hopper, three cigarettes prop up splitter box and three cigarette Zhi Dingliang delivery channels, feature is, each cigarette props up to be connected respectively between splitter box and the pairing cigarette Zhi Dingliang delivery channel cigarette Zhi Bianwei delivery channel, each cigarette Zhi Bianwei delivery channel is provided with parallel uniform displacement lower flue, the quantity of described each displacement lower flue be the quantity of corresponding lower flue add 1, the length of each displacement lower flue and width equate with pairing lower flue, block board thickness between the displacement lower flue equals the lower flue width, and it is corresponding one by one with lower flue, described each its bottom of displacement lower flue is respectively equipped with cigarette Zhi Huanxiang conveying roller, the axis of described cigarette Zhi Huanxiang conveying roller equates along parallel and distance with displacement lower flue two bottoms, and spacing equals cigarette and props up diameter, and described each cigarette Zhi Huanxiang conveying roller is respectively equipped with the servomotor of bi-directional drive; Described each displacement lower flue is respectively equipped with the cigarette bit detector, cigarette position signal is connected in corresponding PLC controller input end, the controller input end of each servomotor is connected to corresponding PLC controller output end, described PLC controller is provided with control corresponding servomotor forward, backward rotation and stops control program, the corresponding respectively combined aural and visual alarm control input end that connects each displacement lower flue of each mouth of PLC controller.
The present invention can also take following technical measures:
Described cigarette Zhi Huanxiang conveying roller surface is evenly equipped with axial cigarette groove for sleeping in.
Each displacement lower flue of described each cigarette Zhi Bianwei delivery channel is respectively equipped with cigarette quality detector and pneumatic rejecting mechanism thereof.
Described each cigarette Zhi Bianwei distributes passage to be respectively equipped with transparent front panel.
Each lower flue of described each cigarette Zhi Dingliang delivery channel is respectively equipped with the cigarette bit detector, and cigarette position signal is connected to corresponding PLC controller input end, and described PLC controller is provided with the control program that the corresponding servomotor of control improves rotating speed.
Beneficial effect of the present invention and advantage are: the cigarette that cigarette props up splitter box props up via cigarette Zhi Bianwei delivery channel and enters cigarette Zhi Dingliang delivery channel again, cigarette Zhi Bianwei delivery channel is provided with an alternate channel that the cigarette tributary is provided for cigarette Zhi Dingliang delivery channel, and the conversion in good time under the control of PLC director demon of alternate channel position.When distortion cigarette that cigarette props up splitter box prop up or the improper cigarette Zhi Buneng in position under when falling within a certain displacement lower flue, the cigarette bit detector of this displacement lower flue will send the signal that expression is blocked, standby cigarette channel is down put into operation immediately, and adjust the rotation direction of each cigarette Zhi Huanxiang conveying roller simultaneously, guarantee cigarette Zhi Dingliang delivery channel export continuously number of the arrangement accurately cigarette prop up group.Meanwhile, the corresponding combined aural and visual alarm that obstruction displacement lower flue takes place sends sound and light alarm, and minder person can manually clear up under non-stop-machine state according to warning color break-up position, and the displacement lower flue after the cleaning becomes the alternate channel in next displacement cycle.
The position that is set to increase cigarette quality detector and pneumatic rejecting mechanism thereof or change original cigarette quality detector and pneumatic rejecting mechanism thereof that this cigarette props up box cigarette Zhi Bianwei delivery channel becomes possibility, it is before disallowable to make that defective in quality cigarette Zhi Zaiwei enters cigarette Zhi Dingliang delivery channel, thereby has thoroughly avoided whole group of rejecting cigarette to prop up the huge waste phenomenon that group causes.
This cigarette props up box can improve the rotating speed of arbitrary cigarette Zhi Huanxiang conveying roller at the cigarette bit detector of cigarette Zhi Dingliang delivery channel setting, can keep each lower flue cigarette tributary density degree unanimity of this passage, help cigarette prop up number of the arrangement accurately.The experiment proved that the structure that this cigarette props up box is applicable to existing various type parcelling machines.
Description of drawings
Accompanying drawing 1 is an embodiment of the invention structural representation.
Accompanying drawing 2 is Fig. 1 a portion enlarged drawings.
Accompanying drawing 3 is Figure 1A-A views.
Accompanying drawing 4 is that cigarette Zhi Bianwei distributes one of passage running state scheme drawing.
Accompanying drawing 5 is two of cigarette Zhi Bianwei distribution passage running state scheme drawings.
Accompanying drawing 6 is three of cigarette Zhi Bianwei distribution passage running state scheme drawings.
Number in the figure: 1 cigarette props up transfer passage, 2 hoppers, and 3 branching blocks, 4 cigarettes prop up splitter box, 5 cigarette Zhi Bianwei delivery channels, 5-1 displacement lower flue, 5-2 dividing plate, the 5-3 transparent front panel, 6 cigarette Zhi Huanxiang conveying rollers, 7 cigarette Zhi Dingliang delivery channels, 7-1 lower flue, 8 lower flue cigarette bit detectors, 9 cigarettes prop up rejects mouth, 10 cigarette bit detectors, 11 cigarette bit detectors, 12 servomotors, 13 flexible axles, 14 draught dampeies, 15 cigarettes prop up.
The specific embodiment
Further specify the present invention below in conjunction with embodiment and accompanying drawing thereof.
Embodiment as shown in Figure 1, 2, 3, this cigarette props up box and comprises that the hopper 2 that has collating unit now, three cigarettes that are separated out by branching block 3 prop up splitter box 4 and three cigarette Zhi Dingliang delivery channels 7, wherein hopper 2 connects and desires the lower flue 7-1 quantity that cigarettes prop up 1, three cigarette Zhi Dingliang of transfer passage delivery channel 7 and press the setting of 7-6-7 cigarette number.
Each cigarette of embodiment props up to be connected respectively between splitter box 4 and the pairing cigarette Zhi Dingliang delivery channel 7 cigarette Zhi Bianwei delivery channel 5, and each cigarette Zhi Bianwei delivery channel is provided with parallel uniform displacement lower flue 5-1.Each displacement lower flue 5-1 quantity be the quantity of corresponding lower flue 7-1 add 1, promptly press 8-7-8 quantity and be provided with.Displacement lower flue length and width equate with pairing lower flue.Dividing plate 5-2 thickness between the displacement lower flue equals lower flue 7-1 width and corresponding one by one with lower flue.
The bottom of each displacement lower flue 5-1 is respectively equipped with cigarette Zhi Huanxiang conveying roller 6, and the axis of cigarette Zhi Huanxiang conveying roller and displacement lower flue two bottoms equate along parallel and distance, and spacing equals cigarette and props up diameter.
Each cigarette Zhi Huanxiang conveying roller 6 is respectively equipped with the servomotor 12 by flexible axle 13 bonded assembly bi-directional drive.Each displacement lower flue is respectively equipped with cigarette bit detector 11, and cigarette position signal is connected in corresponding PLC controller (not shown) input end, and the controller input end of each servomotor is connected to corresponding PLC controller output end.The PLC controller is provided with control corresponding servomotor forward, backward rotation and stops control program, the corresponding respectively combined aural and visual alarm (not shown) control input end that connects each displacement lower flue of each mouth of PLC controller.
The servomotor 12 of embodiment is 4: 1 with the revolution ratio of cigarette Zhi Huanxiang conveying roller 6, so cigarette Zhi Huanxiang conveying roller surface is evenly equipped with 4 axial cigarette groove (see figure 2)s for sleeping in.Being provided with of cigarette groove of crouching is beneficial to the unanimity that cigarette props up delivery speed, and the spacing between cigarette groove bottom land for sleeping in and the edge, displacement lower flue two bottoms equals cigarette and props up diameter.
Each displacement lower flue 5-1 of each cigarette Zhi Bianwei delivery channel 5 is respectively equipped with cigarette quality detector 10 and cigarette props up rejecting mouth 9, each cigarette of transparent front panel 5-3 correspondence of cigarette Zhi Bianwei delivery channel 5 props up rejecting mouth 9 draught damper 14 is set respectively, and cigarette quality detector 10, cigarette prop up rejecting mouth 9 and draught damper 14 formation cigarettes prop up rejecting mechanism.
Among Fig. 1, each lower flue 7-1 of each cigarette Zhi Dingliang delivery channel 7 is respectively equipped with lower flue cigarette bit detector 8, and each detection signal is connected to PLC controller respective input, and described PLC controller is provided with the control program that the corresponding servomotor of control improves rotating speed.
Below in conjunction with the working process of a cigarette Zhi Bianwei delivery channel explanation embodiment shown in Fig. 4,5,6, diagram cigarette Zhi Bianwei delivery channel is 8 displacement lower flue 5-1.
As shown in Figure 4, it is alternate channel that the PLC director demon is set the displacement lower flue that corresponding cigarette props up sequence number 8, the stall of its cigarette Zhi Huanxiang conveying roller, and with " * " expression, so the cigarette of alternate channel props up and stops output.The cigarette Zhi Huanxiang conveying roller of all the other displacement lower flues is left-handed by the diagram direction of arrow, whenever rotates a circle to be admitted to this conveying roller left side lower flue 7-1 with there being 4 cigarettes to prop up.
Under the state of Fig. 4, if corresponding cigarette props up the displacement lower flue of sequence number 1 and take place to block promptly that smokeless of inlet enters, this moment this displacement lower flue the cigarette bit detector send scarce smoke signal, the PLC controller by the establishment each cigarette Zhi Huanxiang conveying roller of routine change Fig. 4 state as shown in Figure 5.Wherein corresponding cigarette props up the displacement lower flue generation obstruction of sequence number 1 and represents with " * ", make corresponding cigarette prop up the conveying roller stall of sequence number 1, also represent with " * ", with seasonal alternate channel is that corresponding cigarette props up the conveying roller of sequence number 8 and all the other conveying rollers by the dextrorotation of the diagram direction of arrow, then cigarette props up and is admitted to each conveying roller right side lower flue, and each lower flue continues to keep the cigarette tributary.Meanwhile, corresponding cigarette props up the alarm work of sequence number 1 displacement lower flue, and minder person manually clears up, and this displacement lower flue is full of cigarette and props up after the cleaning, and annunciator quits work.After changing the state of each cigarette Zhi Huanxiang conveying roller, the program of PLC controller is an alternate channel with the displacement lower flue that corresponding cigarette props up sequence number 1.
Under the state of Fig. 5, if corresponding cigarette props up the displacement lower flue of sequence number 5 and take place to block promptly that smokeless of inlet enters, this moment this displacement lower flue the cigarette bit detector send scarce smoke signal, the PLC controller by the establishment each cigarette Zhi Huanxiang conveying roller of routine change Fig. 5 state as shown in Figure 6.Wherein corresponding cigarette props up the displacement lower flue generation obstruction of sequence number 5 and represents with " * ", make corresponding cigarette prop up the conveying roller stall of sequence number 5, also represent with " * ", with seasonal alternate channel is that corresponding cigarette props up the conveying roller of sequence number 1 and all the other conveying rollers by the rotation of the diagram direction of arrow, the conveying roller that corresponding specifically cigarette props up sequence number 1-4 is left-handed, the conveying roller hand of rotation that corresponding cigarette props up sequence number 6-8 is constant, and then each lower flue continues to keep the cigarette tributary.Meanwhile, corresponding cigarette props up the alarm work of sequence number 5 displacement lower flues, and minder person manually clears up, and this displacement lower flue is full of cigarette and props up after the cleaning, and annunciator quits work.In like manner, the program of PLC controller is an alternate channel with the displacement lower flue that corresponding cigarette props up sequence number 5.
The state of each cigarette Zhi Huanxiang conveying roller that all the other are not addressed changes as mentioned above, no longer repeats.
As shown in Figure 1, the cigarette that has quality problems as a certain displacement lower flue 5-1 of a certain cigarette Zhi Bianwei delivery channel 5 props up, this cigarette is detected when propping up by cigarette quality detector 10 immediately, make draught damper 14 that should the displacement lower flue open-mindedly by the PLC controller, defective in quality cigarette Zhi Congyan props up and rejects mouthfuls 9 and reject.Present embodiment is set cigarette quality detector to cigarette according to the speed of response of draught damper and is propped up the distance that the rejecting mouth props up for interval one cigarette.
The cigarette of present embodiment props up rejecting mechanism and adopts prior art, can be adjusted according to the difference of packing type.
As shown in Figure 1, if interrupted phenomenon appears in the cigarette tributary of a certain lower flue 7-1 of cigarette Zhi Dingliang delivery channel 7 because of various reasons, then the lower flue cigarette bit detector 8 of this lower flue will be exported the cutout signal, the PLC controller will improve the rotating speed of corresponding servomotor by servomotor controller by the program of establishment, and the cigarette Zhi Huanxiang conveying roller of accelerating rotation props up cigarette rapidly mends this lower flue.

Claims (5)

1. the cigarette with displacement alternate channel and single detection removing function props up box, comprise hopper, three cigarettes prop up splitter box and three cigarette Zhi Dingliang delivery channels, it is characterized in that: each cigarette props up to be connected respectively between splitter box and the pairing cigarette Zhi Dingliang delivery channel cigarette Zhi Bianwei delivery channel, each cigarette Zhi Bianwei delivery channel is provided with parallel uniform displacement lower flue, the quantity of described each displacement lower flue be the quantity of corresponding lower flue add 1, the length of each displacement lower flue and width equate with pairing lower flue, block board thickness between the displacement lower flue equals the lower flue width, and it is corresponding one by one with lower flue, described each its bottom of displacement lower flue is respectively equipped with cigarette Zhi Huanxiang conveying roller, the axis of described cigarette Zhi Huanxiang conveying roller equates along parallel and distance with displacement lower flue two bottoms, and spacing equals cigarette and props up diameter, and described each cigarette Zhi Huanxiang conveying roller is respectively equipped with the servomotor of bi-directional drive; Described each displacement lower flue is respectively equipped with the cigarette bit detector, cigarette position signal is connected in corresponding PLC controller input end, the controller input end of each servomotor is connected to corresponding PLC controller output end, described PLC controller is provided with control corresponding servomotor forward, backward rotation and stops control program, the corresponding respectively combined aural and visual alarm control input end that connects each displacement lower flue of each mouth of PLC controller.
2. cigarette according to claim 1 props up box, it is characterized in that: described cigarette Zhi Huanxiang conveying roller surface is evenly equipped with axial cigarette groove for sleeping in.
3. cigarette according to claim 1 props up box, it is characterized in that: each displacement lower flue of described each cigarette Zhi Bianwei delivery channel is respectively equipped with cigarette quality detector and pneumatic rejecting mechanism thereof.
4. cigarette according to claim 1 props up box, it is characterized in that: described each cigarette Zhi Bianwei distributes passage to be respectively equipped with transparent front panel.
5. cigarette according to claim 1 props up box, it is characterized in that: each lower flue of described each cigarette Zhi Dingliang delivery channel is respectively equipped with the cigarette bit detector, cigarette position signal is connected to corresponding PLC controller input end, and described PLC controller is provided with the control program that the corresponding servomotor of control improves rotating speed.
CN2009100689615A 2009-05-21 2009-05-21 Cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions Pending CN101891023A (en)

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Application Number Priority Date Filing Date Title
CN2009100689615A CN101891023A (en) 2009-05-21 2009-05-21 Cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions

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Application Number Priority Date Filing Date Title
CN2009100689615A CN101891023A (en) 2009-05-21 2009-05-21 Cigarette sorting case with displacement standby channels and single-cigarette detection and deletion functions

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102328759A (en) * 2011-06-23 2012-01-25 新乡东方工业科技有限公司 Filter stick arranging device for filter stick box packing machine
CN102530530A (en) * 2012-02-01 2012-07-04 大树智能科技(南京)有限公司 Disordered cigarette arranging device for cigarette online recycling mechanism
CN102616402A (en) * 2011-01-26 2012-08-01 焦胜利 Pneumatic removing mechanism for defective cigarettes in lower cigarette passage of cigarette packet packaging machine
CN102616403A (en) * 2011-01-26 2012-08-01 焦胜利 Auxiliary device of cigarette quality detector in cigarette discharge channel
CN104176300A (en) * 2014-08-19 2014-12-03 浙江中烟工业有限责任公司 Automatic feeding device for cigarette chamber of cigarette packing machine and control method thereof
CN104271447A (en) * 2011-10-24 2015-01-07 莱米迪科技控股有限责任公司 Packaging system for pharmaceutical dispenser and associated method
CN108041676A (en) * 2017-12-29 2018-05-18 河南中烟工业有限责任公司 Anti-collapse apparatus for correcting in a kind of cigarette slot
CN108855956A (en) * 2018-08-03 2018-11-23 深圳路辉物流设备有限公司 Magnetic tooth transmission mechanism, magnetic tooth high-speed diverter and sorting equipment

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102616402A (en) * 2011-01-26 2012-08-01 焦胜利 Pneumatic removing mechanism for defective cigarettes in lower cigarette passage of cigarette packet packaging machine
CN102616403A (en) * 2011-01-26 2012-08-01 焦胜利 Auxiliary device of cigarette quality detector in cigarette discharge channel
CN102328759B (en) * 2011-06-23 2012-11-07 新乡东方工业科技有限公司 Filter stick arranging device for filter stick box packing machine
CN102328759A (en) * 2011-06-23 2012-01-25 新乡东方工业科技有限公司 Filter stick arranging device for filter stick box packing machine
CN104271447A (en) * 2011-10-24 2015-01-07 莱米迪科技控股有限责任公司 Packaging system for pharmaceutical dispenser and associated method
CN104271447B (en) * 2011-10-24 2016-05-04 莱米迪科技控股有限责任公司 For packaging system and the correlation technique of medicament dispenser
US9533835B2 (en) 2011-10-24 2017-01-03 Remedi Technology Holdings, Llc Packaging system for pharmaceutical dispenser and associated method
US10618748B2 (en) 2011-10-24 2020-04-14 Remedi Technology Holdings, Llc Packaging system for pharmaceutical dispenser and associated method
US11603224B2 (en) 2011-10-24 2023-03-14 Remedi Technology Holdings, Llc Packaging system for pharmaceutical dispenser and associated method
US11834214B2 (en) 2011-10-24 2023-12-05 Remedi Technology Holdings, Llc Packaging system for pharmaceutical dispenser and associated method
CN102530530A (en) * 2012-02-01 2012-07-04 大树智能科技(南京)有限公司 Disordered cigarette arranging device for cigarette online recycling mechanism
CN104176300A (en) * 2014-08-19 2014-12-03 浙江中烟工业有限责任公司 Automatic feeding device for cigarette chamber of cigarette packing machine and control method thereof
CN108041676A (en) * 2017-12-29 2018-05-18 河南中烟工业有限责任公司 Anti-collapse apparatus for correcting in a kind of cigarette slot
CN108855956A (en) * 2018-08-03 2018-11-23 深圳路辉物流设备有限公司 Magnetic tooth transmission mechanism, magnetic tooth high-speed diverter and sorting equipment
CN108855956B (en) * 2018-08-03 2024-04-09 深圳路辉物流设备有限公司 Magnetic tooth transmission mechanism, magnetic tooth high-speed shunt and sorting device

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Application publication date: 20101124